Enzyme-retting of flax and characterization of processed fibers

Pectinases as promising green biocatalysts having broad-spectrum applications: Recent trends, scope, and relevance

Pectinases are a collection of multiple enzymes that have a common substrate, that is, pectin. They can act on different parts of pectin due to the structural heterogeneity of pectin. Therefore, they have been placed in different groups, such as protopectinases, polygalacturonases, polymethylesterases, pectin lyases, and pectate lyases. They are naturally present both in multicellular organisms such as higher plants and in unicellular organisms such as microbes. In past decade, it has been witnessed that chemical and mechanical methods employed in industrial processes have led to environmental hazards and serious health disorders, thus increasing the search for eco-friendly approaches with minimal health risks. Hence, microbial enzymes have been extensively used as safer alternative for these environmentally unsafe methods. Among these microbial enzymes, pectinases hold great significance and is one of the principal enzymes that have been used commercially. It is predominantly used as a green biocatalyst for fruit, fiber, oil, textile, beverage, pulp, and paper industry. Thus, this review focuses on the structure of pectin, microbial sources of pectin, and principle industrial applications of pectinases.

Extraction and Characterization of Fiber and Cellulose from Ethiopian Linseed Straw: Determination of Retting Period and Optimization of Multi-Step Alkaline Peroxide Process

Flax is a commercial crop grown in many parts of the world both for its seeds and for its fibers. The seed-based flax variety (linseed) is considered less for its fiber after the seed is extracted. In this study, linseed straw was utilized and processed to extract fiber and cellulose through optimization of retting time and a multi-step alkaline peroxide extraction process using the Taguchi design of experiment (DOE). Effects of retting duration on fiber properties as well as effects of solvent concentration, reaction temperature, and time on removal of non-cellulosic fiber components were studied using the gravimetric technique, Fourier transform infrared (FTIR) spectroscopy and thermal studies. Based on these findings, retting for 216 h at room temperature should offer adequate retting efficiency and fiber characteristics; 70% cellulose yield was extracted successfully from linseed straw fiber using 75% ethanol-toluene at 98 °C for 4 h, 6% NaOH at 75 °C for 30 min, and 6% H₂O₂ at 90 °C for 120 min.

Hemp Fibre Properties and Processing Target Textile: A Review

Over the last several decades, Cannabis sativa L. has become one of the most fashionable plants. To use the hemp potential for the development of a sustainable textile bio-product sector, it is necessary to learn about the effect of the processes creating hemp’s value chain on fibre properties. This review presents a multi-perspective approach to industrial hemp as a resource delivering textile fibres. This article extensively explores the current development of hemp fibre processes including methods of fibre extraction and processing and comprehensive fibre characteristics to indicate the challenges and opportunities regarding Cannabis sativa L. Presented statistics prove the increasing interest worldwide in hemp raw material and hemp-based bio-products. This article discusses the most relevant findings in terms of the effect of the retting processes on the composition of chemical fibres resulting in specific fibre properties. Methods of fibre extraction include dew retting, water retting, osmotic degumming, enzymatic retting, steam explosion and mechanical decortication to decompose pectin, lignin and hemicellulose to remove them from the stem with varying efficiency. This determines further processes and proves the diversity of ways to produce yarn by employing different spinning systems such as linen spinning, cotton and wool spinning technology with or without the use of the decortication process. The aim of this study is to provide knowledge for better understanding of the textile aspects of hemp fibres and their relationship to applied technological processes.

Fibre attributes and mapping the cultivar influence of different industrial cellulosic crops (cotton, hemp, flax, and canola) on textile properties

Natural lignocellulosic fibres (NLF) extracted from different industrial crops (like cotton, hemp, flax, and canola) have taken a growing share of the overall global use of natural fibres required for manufacturing consumer apparels and textile substrate. The attributes of these constituent NLF determine the end product (textiles) performance and function. Structural and microscopic studies have highlighted the key behaviors of these NLF and understanding these behaviors is essential to regulate their industrial production, engineering applications, and harness their benefits. Breakthrough scientific successes have demonstrated textile fibre properties and significantly different mechanical and structural behavioral patterns related to different cultivars of NLF, but a broader agenda is needed to study these behaviors. Influence of key fibre attributes of NLF and properties of different cultivars on the performance of textiles are defined in this review. A likelihood analysis using scattergram and Pearson’s correlation followed by a two-dimensional principal component analysis (PCA) to single-out key properties explain the variations and investigate the probabilities of any cluster of similar fibre profiles. Finally, a Weibull distribution determined probabilistic breaking tenacities of different fibres after statistical analysis of more than 60 (N > 60) cultivars of cotton, canola, flax, and hemp fibres.

Debarking, pitch removal and retting: Role of microbes and their enzymes

Microbial enzymes are green and clean alternatives for several processes in the pulp and paper industry. Enzyme treatment decreases the energy requirement and minimizes the wood losses during drum debarking. Lipophilic wood extractives are known as pitch. Pitch deposition adversely affects the pulp quality and increases equipment maintenance and operating costs during paper manufacturing. Several chemical additives have been used to remove pitch deposits. Natural seasoning of wood is used to minimize pitch content in wood, but it has some disadvantages including yield losses and decreased brightness. Controlled seasoning with white-rot fungi or albino strains of sapstain fungi is an effective tool for degradation and removal of wood extractives. Enzymes including lipase, laccase, sterol esterase, and lipooxygenase have also been used to minimize pitch-related problems. Enzymatic retting has been proved an eco-friendly and economical solution for chemical degumming and traditional retting.

Flax Biomass Conversion via Controlled Oxidation: Facile Tuning of Physicochemical Properties

The role of chemical modification of pristine linen fiber (LF) on its physicochemical and adsorption properties is reported in this contribution. The surface and textural properties of the pristine LF and its peroxyacetic acid- (PAF) and chlorite-treated (CF) fiber forms were characterized by several complementary methods: spectroscopy (SEM, TEM, FT-IR, and XPS), thermal analysis (DSC and TGA), gas/water adsorption isotherms, and zeta potential (ξ). The results obtained reveal that the surface charge and textural properties (surface area and pore structure) of the LF material was modified upon chemical treatment, as indicated by changes in the biomass composition, morphology, ξ-values, and water/dye uptake properties of the fiber samples. Particularly, the pristine LF sample displays preferential removal efficiency (E_R) of methylene blue (MB) dye with E_R ~3-fold greater (E_R~62%) as compared to the modified materials (CF or PAF; E_R~21%), due to the role of surface charge of pectins and lignins present in pristine LF. At higher MB concentration, the relative E_R values for LF (~19%) relative to CF or PAF (~16%) reveal the greater role of micropore adsorption sites due to the contributing effect of the textural porosity observed for the modified flax biomass at these conditions. Similar trends occur for the adsorption of water in the liquid vs. vapour phases. The chemical treatment of LF alters the polarity/charge of the surface functional groups, and pore structure properties of the chemically treated fibers, according to the variable hydration properties. The surface and textural properties of LF are altered upon chemical modification, according to the variable adsorption properties with liquid water (l) vs. water vapor (g) due to the role of surface- vs. pore-sites. This study contributes to an understanding of the structure-adsorption properties for pristine and oxidized flax fiber biomass. The chemical conversion of such biomass yields biomaterials with tunable surface and textural properties, as evidenced by the unique adsorption properties observed for pristine LF and its modified forms (CF and PAF). This study addresses knowledge gaps in the field by contributing insight on the relationship between structure and adsorption properties of such LF biomass in its pristine and chemically modified forms.

Enzymatic treatment of flax for use in composites

Enzymes are highly advantageous compared to dew retting to reach fibers of high and consistent quality. However, no unambiguous insights have been retained from the research, i.e. lacking a clear directive of which enzyme activities are strictly needed. Methods for evaluating enzymatic retting should be standardized, with characterization of chemical, morphological and mechanical properties and analysis of the ease of extraction. Moreover, evaluation should not only be focused on the microscopic level of the fiber but the performance of the resulting composite materials should be assessed as well. The review also covers research challenges for introducing enzymatic treatment in large scale production as well as inherent limitations and economic aspects. Besides their high selectivity and environmentally-friendly processing conditions, applying enzymes may also result in a less severe mechanical post-treatment implying less fiber damage. Moreover, recycling of enzymes and utilization of byproducts may increase the economic feasibility of the process.

Investigation of the bacterial retting community of kenaf (Hibiscus cannabinus) under different conditions using next-generation semiconductor sequencing

The microbial communities associated with kenaf (Hibiscus cannabinus) plant fibers during retting were determined in an effort to identify possible means of accelerating this process for industrial scale-up. Microbial communities were identified by semiconductor sequencing of 16S rRNA gene amplicons from DNA harvested from plant-surface associated samples and analyzed using an Ion Torrent PGM. The communities were sampled after 96 h from each of three different conditions, including amendments with pond water, sterilized pond water, or with a mixture of pectinolytic bacterial isolates. Additionally, plants from two different sources and having different pretreatment conditions were compared. We report that the best retting communities are dominated by members of the order Clostridiales. These bacteria appear to be naturally associated with the plant material, although slight variations between source materials were found. Additionally, heavy inoculations of pectinolytic bacteria established themselves and in addition their presence facilitated the rapid dominance of the original plant-associated Clostridiales. These data suggest that members of the order Clostridiales dominate the community and are most closely associated with efficient and effective retting. The results further suggest that establishment of the community structure is first driven by the switch to anaerobic conditions, and subsequently by possible competition for nitrogen. These findings reveal important bacterial groups involved in fiber retting, and suggest mechanisms for the manipulation of the community and retting efficiency by modifying nutrient availability.

Linen most useful: perspectives on structure, chemistry, and enzymes for retting flax

The components of flax (Linum usitatissimum) stems are described and illustrated, with reference to the anatomy and chemical makeup and to applications in processing and products. Bast fiber, which is a major economic product of flax along with linseed and linseed oil, is described with particular reference to its application in textiles, composites, and specialty papers. A short history of retting methods, which is the separation of bast fiber from nonfiber components, is presented with emphasis on water retting, field retting (dew retting), and experimental methods. Past research on enzyme retting, particularly by the use of pectinases as a potential replacement for the current commercial practice of field retting, is reviewed. The importance and mechanism of Ca²⁺ chelators with pectinases in retting are described. Protocols are provided for retting of both fiber-type and linseed-type flax stems with different types of pectinases. Current and future applications are listed for use of a wide array of enzymes to improve processed fibers and blended yarns. Finally, potential lipid and aromatic coproducts derived from the dust and shive waste streams of fiber processing are indicated.

Role of Polysaccharides on Mechanical and Adhesion Properties of Flax Fibres in Flax/PLA Biocomposite

The effect of alkali and enzymatic treatments on flax fibre morphology, mechanical, and adhesion properties was investigated. The multilength scale analysis allows for the correlation of the fibre's morphological changes induced by the treatments with mechanical properties to better explain the adherence properties between flax and PLA. The atomic force microscopy (AFM) images revealed the removal of primary layers, upon treatments, down to cellulose microfibrils present in the secondary layers. The variation in mechanical properties was found to be dependent, apart from the crystalline content, on interaction between cellulose microfibrils and encrusting polysaccharides, pectins and hemicelluloses, in the secondary layers. Finally, microbond tests between the modified fibres and PLA emphasize the important role of the outer fibre's surface on the overall composite properties. It was observed here that gentle treatments of the fibres, down to the oriented microfibrils, are favourable to a better adherence with a PLA drop. This paper highlights the important role of amorphous polymers, hemicellulose and pectin, in the optimisation of the adhesion and mechanical properties of flax fibres in the biocomposite.

Partial least squares regression calibration for determining wax content in processed flax fiber by near-infrared spectroscopy

The quality of flax fiber in the textile industry is closely related to the wax content remaining on the fiber after the cleaning process. Extraction by organic solvents, which is currently used for determining wax content, is very time consuming and produces chemical waste. In this study, near-infrared (NIR) spectroscopy was used as a rapid analytical technique to develop models for wax content associated with flax fiber. Calibration samples (n=11) were prepared by manually mixing dewaxed fiber and isolated wax to provide a range of wax content from 0 to 5%. A total of fourteen flax fiber samples obtained after a cleaning process were used for prediction. Principal component analysis demonstrated that one principal component is enough to separate the flax fibers by their wax content. The most highly correlated wavelengths were 2312, 2352, 1732, and 1766 nm, in order of significance. Partial least squares models were developed with various chemometric preprocessing approaches to obtain the best model performance. Two models, one using the entire region (1100-2498 nm) and the other using the selected wavelengths, were developed and the accuracies compared. For the model using the entire region, the correlation coefficient (R2) between actual and predicted values was 0.996 and the standard error of prediction (RMSEP) was 0.289%. For the selected-wavelengths model, the R2 was 0.997 and RMSEP was 0.272%. The results suggested that NIR spectroscopy can be used to determine wax content in very clean flax fiber and that development of a low-cost device, using few wavelengths, should be possible.

Characterization of bacterial pectinolytic strains involved in the water retting process

Pectinolytic microorganisms involved in the water retting process were characterized. Cultivable mesophilic anaerobic and aerobic bacteria were isolated from unretted and water-retted material. A total of 104 anaerobic and 23 aerobic pectinolytic strains were identified. Polygalacturonase activity was measured in the supernatant of cell cultures; 24 anaerobic and nine aerobic isolates showed an enzymatic activity higher than the reference strains Clostridium felsineum and Bacillus subtilis respectively. We performed the first genotypic characterization of the retting microflora by a 16S amplified ribosomal DNA restriction analysis (ARDRA). Anaerobic isolates were divided into five different groups, and the aerobic isolates were clustered into three groups. 84.6% of the anaerobic and 82.6% of the aerobic isolates consisted of two main haplotypes. Partial 16S rRNA gene sequences were determined for 12 strains, representative of each haplotype. All anaerobic strains were assigned to the Clostridium genus, whereas the aerobic isolates were assigned to either the Bacillus or the Paenibacillus genus. Anaerobic isolates with high polygalacturonase (PG) activity belong to two clearly distinct phylogenetic clusters related to C. acetobutylicum-C. felsineum and C. saccharobutylicum species. Aerobic isolates with high PG activity belong to two clearly distinct phylogenetic clusters related to B. subtilisT and B. pumilusT.

Application of partial least-squares regression to near-infrared reflectance spectroscopic determination of shive content in flax

Shive, the nonfiberous core portion of the stem, in flax fiber after retting is related to fiber quality. The objective of this study is to develop a standard calibration model for determining shive content in retted flax by using near-infrared reflectance spectroscopy. Calibration samples were prepared by manually mixing pure, ground shive and pure, ground fiber from flax retted by three different methods (water, dew, and enzyme retting) to provide a wide range of shive content from 0 to 100%. Partial least-squares (PLS) regression was used to generate a calibration model, and spectral data were processed using various pretreatments such as a multiplicative scatter correction (MSC), normalization, derivatives, and Martens' Uncertainty option to improve the calibration model. The calibration model developed with a single sample set resulted in a standard error of 1.8% with one factor. The best algorithm was produced from first-derivative processing of the spectral data. MSC was not effective processing for this model. However, a big bias was observed when independent sample sets were applied to this calibration model to predict shive content in flax fiber. The calibration model developed using a combination sample set showed a slightly higher standard error and number of factors compared to the model for a single sample set, but this model was sufficiently accurate to apply to each sample set. The best algorithm for the combination sample set was generated from second derivatives followed by MSC processing of spectral data and from Martens' Uncertainty option; it resulted in a standard error of 2.3% with 2 factors. The value of the digital second derivative centered at 1674 nm for these spectral data was highly correlated to shive content of flax and could form the basis for a simple, low-cost sensor for the shive or fiber content in retted flax.

Flax-retting by polygalacturonase-containing enzyme mixtures and effects on fiber properties

Enzyme-retting of flax was accomplished via individual treatment with four polygalacturonase (PGase) containing solutions of various fungal sources and the resulting fibers were characterized. The retting solutions were equilibrated to contain 2.19 U of PGase activity as determined via a dinitrosalicylic acid (DNS) reducing sugar assay. As compared with the buffer control, treatment with the various enzyme solutions increased the yield of fine fibers. Treatment with Aspergillus niger PGase resulted in a 62% increase in fine fiber yield as compared with the buffer control and fiber strength did not statistically differ (P</=0.05) between these treatments. Retting via PGases of Rhizopus origin produced the weakest fibers. These results illustrate that the crude PGases differ in their ability to ret flax and that under the defined experimental conditions the A. niger PGase is a better retting agent. Light microscopy demonstrated the ability of all enzymes to separate fiber from shive and epidermal tissues. Enzyme profiles of the solutions were determined via viscometric assays. Pectinolytic activity was the predominant activity of all enzymes tested. Activity against carboxymethyl cellulose (CMC) was a minor component of all solutions except A. niger PGase for which no activity was detected.