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Junior MRDS, Costa EC, Ferreira CC, Bernar LP, da Silva MP, de Andrade Mâncio A, Santos MC, da Mota SAP, de Castro DAR, Junior SD, Borges LEP, Araújo ME, Machado NT. Simulation of Organic Liquid Product Deoxygenation through Multistage Countercurrent Absorber/Stripping Using CO2 as Solvent with Aspen-HYSYS: Process Modeling and Simulation. Molecules 2022; 27:molecules27072211. [PMID: 35408610 PMCID: PMC9000492 DOI: 10.3390/molecules27072211] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/30/2021] [Revised: 03/04/2022] [Accepted: 03/23/2022] [Indexed: 11/29/2022] Open
Abstract
In this work, the deoxygenation of organic liquid products (OLP) obtained through the thermal catalytic cracking of palm oil at 450 °C, 1.0 atmosphere, with 10% (wt.) Na2CO3 as a catalyst, in multistage countercurrent absorber columns using supercritical carbon dioxide (SC-CO2) as a solvent, with an Aspen-HYSYS process simulator, was systematically investigated. In a previous study, the thermodynamic data basis and EOS modeling necessary to simulate the deoxygenation of OLP was presented. This work addresses a new flowsheet, consisting of 03 absorber columns, 10 expansions valves, 10 flash drums, 08 heat exchanges, 01 pressure pump, and 02 make-ups of CO2, aiming to improve the deacidification of OLP. The simulation was performed at 333 K, 140 bar, and (S/F) = 17; 350 K, 140 bar, and (S/F) = 38; 333 K, 140 bar, and (S/F) = 25. The simulation shows that 81.49% of OLP could be recovered and that the concentrations of hydrocarbons in the extracts of absorber-01 and absorber-02 were 96.95 and 92.78% (wt.) on a solvent-free basis, while the bottom stream of absorber-03 was enriched in oxygenated compounds with concentrations of up to 32.66% (wt.) on a solvent-free basis, showing that the organic liquid products (OLP) were deacidified and SC-CO2 was able to deacidify the OLP and obtain fractions with lower olefin contents. The best deacidifying condition was obtained at 333 K, 140 bar, and (S/F) = 17.
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Affiliation(s)
- Manoel Raimundo Dos Santos Junior
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
| | - Elinéia Castro Costa
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
| | - Caio Campos Ferreira
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
| | - Lucas Pinto Bernar
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
| | - Marcilene Paiva da Silva
- Graduate Program of Chemical Engineering, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-900, Brazil
| | - Andréia de Andrade Mâncio
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
| | - Marcelo Costa Santos
- Graduate Program of Chemical Engineering, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-900, Brazil
| | - Sílvio Alex Pereira da Mota
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
| | - Douglas Alberto Rocha de Castro
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
| | - Sergio Duvoisin Junior
- Faculty of Chemical Engineering, Universidade do Estado do Amazonas-UEA, Avenida Darcy Vargas N° 1200, Manaus 69050-020, Brazil
| | - Luiz Eduardo Pizarro Borges
- Laboratory of Catalyst Preparation and Catalytic Cracking, Section of Chemical Engineering, Instituto Militar de Engenharia-IME, Praça General Tibúrcio N° 80, Rio de Janeiro 22290-270, Brazil
| | - Marilena Emmi Araújo
- Graduate Program of Chemical Engineering, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-900, Brazil
| | - Nélio Teixeira Machado
- Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
- Faculty of Sanitary and Environmental Engineering, Campus Profissional-UFPA, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
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Costa EC, de Araújo Silva W, Menezes EGO, da Silva MP, Cunha VMB, de Andrade Mâncio A, Santos MC, da Mota SAP, Araújo ME, Machado NT. Simulation of Organic Liquid Products Deoxygenation by Multistage Countercurrent Absorber/Stripping Using CO 2 as Solvent with Aspen-HYSYS: Thermodynamic Data Basis and EOS Modeling. Molecules 2021; 26:molecules26144382. [PMID: 34299663 PMCID: PMC8307044 DOI: 10.3390/molecules26144382] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/01/2021] [Revised: 06/30/2021] [Accepted: 06/30/2021] [Indexed: 11/17/2022] Open
Abstract
In this work, the thermodynamic data basis and equation of state (EOS) modeling necessary to simulate the fractionation of organic liquid products (OLP), a liquid reaction product obtained by thermal catalytic cracking of palm oil at 450 °C, 1.0 atmosphere, with 10% (wt.) Na2CO3 as catalyst, in multistage countercurrent absorber/stripping columns using supercritical carbon dioxide (SC-CO2) as solvent, with Aspen-HYSYS was systematically investigated. The chemical composition of OLP was used to predict the density (ρ), boiling temperature (Tb), critical temperature (Tc), critical pressure (Pc), critical volume (Vc), and acentric factor (ω) of all the compounds present in OLP by applying the group contribution methods of Marrero-Gani, Han-Peng, Marrero-Pardillo, Constantinou-Gani, Joback and Reid, and Vetere. The RK-Aspen EOS used as thermodynamic fluid package, applied to correlate the experimental phase equilibrium data of binary systems OLP-i/CO2 available in the literature. The group contribution methods selected based on the lowest relative average deviation by computing Tb, Tc, Pc, Vc, and ω. For n-alkanes, the method of Marrero-Gani selected for the prediction of Tc, Pc and Vc, and that of Han-Peng for ω. For alkenes, the method of Marrero-Gani selected for the prediction of Tb and Tc, Marrero-Pardillo for Pc and Vc, and Han-Peng for ω. For unsubstituted cyclic hydrocarbons, the method of Constantinou-Gani selected for the prediction of Tb, Marrero-Gani for Tc, Joback for Pc and Vc, and the undirected method of Vetere for ω. For substituted cyclic hydrocarbons, the method of Constantinou-Gani selected for the prediction of Tb and Pc, Marrero-Gani for Tc and Vc, and the undirected method of Vetere for ω. For aromatic hydrocarbon, the method of Joback selected for the prediction of Tb, Constantinou-Gani for Tc and Vc, Marrero-Gani for Pc, and the undirected method of Vetere for ω. The regressions show that RK-Aspen EOS was able to describe the experimental phase equilibrium data for all the binary pairs undecane-CO2, tetradecane-CO2, pentadecane-CO2, hexadecane-CO2, octadecane-CO2, palmitic acid-CO2, and oleic acid-CO2, showing average absolute deviation for the liquid phase (AADx) between 0.8% and 1.25% and average absolute deviation for the gaseous phase (AADy) between 0.01% to 0.66%.
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Affiliation(s)
- Elinéia Castro Costa
- Graduate Program of Natural Resources Engineering of Amazon, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.C.C.); (W.d.A.S.); (A.d.A.M.); (M.C.S.); (S.A.P.d.M.)
| | - Welisson de Araújo Silva
- Graduate Program of Natural Resources Engineering of Amazon, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.C.C.); (W.d.A.S.); (A.d.A.M.); (M.C.S.); (S.A.P.d.M.)
| | - Eduardo Gama Ortiz Menezes
- Graduate Program of Chemical Engineering, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.G.O.M.); (M.P.d.S.); (V.M.B.C.); (M.E.A.)
| | - Marcilene Paiva da Silva
- Graduate Program of Chemical Engineering, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.G.O.M.); (M.P.d.S.); (V.M.B.C.); (M.E.A.)
| | - Vânia Maria Borges Cunha
- Graduate Program of Chemical Engineering, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.G.O.M.); (M.P.d.S.); (V.M.B.C.); (M.E.A.)
| | - Andréia de Andrade Mâncio
- Graduate Program of Natural Resources Engineering of Amazon, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.C.C.); (W.d.A.S.); (A.d.A.M.); (M.C.S.); (S.A.P.d.M.)
| | - Marcelo Costa Santos
- Graduate Program of Natural Resources Engineering of Amazon, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.C.C.); (W.d.A.S.); (A.d.A.M.); (M.C.S.); (S.A.P.d.M.)
| | - Sílvio Alex Pereira da Mota
- Graduate Program of Natural Resources Engineering of Amazon, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.C.C.); (W.d.A.S.); (A.d.A.M.); (M.C.S.); (S.A.P.d.M.)
| | - Marilena Emmi Araújo
- Graduate Program of Chemical Engineering, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.G.O.M.); (M.P.d.S.); (V.M.B.C.); (M.E.A.)
| | - Nélio Teixeira Machado
- Graduate Program of Natural Resources Engineering of Amazon, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.C.C.); (W.d.A.S.); (A.d.A.M.); (M.C.S.); (S.A.P.d.M.)
- Graduate Program of Chemical Engineering, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-110, Pará, Brazil; (E.G.O.M.); (M.P.d.S.); (V.M.B.C.); (M.E.A.)
- Faculty of Sanitary and Environmental Engineering, Rua Corrêa N° 1, Campus Profissional-UFPA, Belém 66075-123, Pará, Brazil
- Correspondence: or ; Tel.: +55-91-984620325
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Solubility measurements and analysis of binary, ternary and quaternary systems of palm olein, squalene and oleic acid in supercritical carbon dioxide. Sep Purif Technol 2011. [DOI: 10.1016/j.seppur.2011.09.043] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Fernandes JB, Lisboa PF, Barbosa Mota JP, Simões PC. Modelling and Simulation of a Complete Supercritical Fluid Extraction Plant with Countercurrent Fractionation Column. SEP SCI TECHNOL 2011. [DOI: 10.1080/01496395.2011.590175] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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Penedo PL, Coelho GLV, Mendes MF. Phase equilibria of oleic, palmitic, stearic, linoleic and linolenic acids in supercritical CO2. BRAZILIAN JOURNAL OF CHEMICAL ENGINEERING 2009. [DOI: 10.1590/s0104-66322009000100013] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
Affiliation(s)
- P. L. Penedo
- Universidade Federal Rural do Rio de Janeiro, Brasil
| | | | - M. F. Mendes
- Universidade Federal Rural do Rio de Janeiro, Brasil
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Vázquez L, Hurtado-Benavides AM, Reglero G, Fornari T, Ibáñez E, Señoráns FJ. Deacidification of olive oil by countercurrent supercritical carbon dioxide extraction: Experimental and thermodynamic modeling. J FOOD ENG 2009. [DOI: 10.1016/j.jfoodeng.2008.07.012] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Krichnavaruk S, Shotipruk A, Goto M, Pavasant P. Supercritical carbon dioxide extraction of astaxanthin from Haematococcus pluvialis with vegetable oils as co-solvent. BIORESOURCE TECHNOLOGY 2008; 99:5556-60. [PMID: 18068354 DOI: 10.1016/j.biortech.2007.10.049] [Citation(s) in RCA: 85] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/03/2007] [Revised: 10/24/2007] [Accepted: 10/29/2007] [Indexed: 05/25/2023]
Abstract
Soybean oil and olive oil were investigated as continuous co-solvents for supercritical carbon dioxide (SC-CO(2)) extraction of astaxanthin from Haematococcus pluvialis. Without co-solvents, only 25.40+/-0.79% efficiency was achieved with SC-CO(2) extraction at 70 degrees C and 40 MPa at a continuous flow rate of 3 mL min(-1) for 5h. In the presence of soybean oil or olive oil as a co-solvent, the extraction efficiency was enhanced, with the most appropriate level of soybean oil in the solvent mixture being 10% by volume. At this concentration and the above extraction conditions, the highest extraction efficiency of 36.36+/-0.79% was obtained for soybean oil, a 30% increase in extraction efficiency compared with SC-CO(2) extraction without soybean oil, whereas the 10% olive oil increased the extraction efficiency further to 51.03+/-1.08%, which was comparable to that obtained using ethanol as co-solvent.
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Affiliation(s)
- Sontaya Krichnavaruk
- Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, Thailand
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Zacchi P, Bastida SC, Jaeger P, Cocero M, Eggers R. Countercurrent de-acidification of vegetable oils using supercritical CO2: Holdup and RTD experiments. J Supercrit Fluids 2008. [DOI: 10.1016/j.supflu.2008.02.005] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Fernandes J, Ruivo R, Simões P. Dynamic model of a supercritical fluid extraction plant. AIChE J 2007. [DOI: 10.1002/aic.11123] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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del Valle JM, de la Fuente JC. Supercritical CO2 extraction of oilseeds: review of kinetic and equilibrium models. Crit Rev Food Sci Nutr 2006; 46:131-60. [PMID: 16431407 DOI: 10.1080/10408390500526514] [Citation(s) in RCA: 90] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
Abstract
Mass transfer models on supercritical carbon dioxide (SC-CO2) extraction of vegetable oils are reviewed, that may facilitate the scale-up of laboratory data for industrial design purposes. Reviewed mechanisms of oil transport within the solid matrix include the desorption from the solid, the formation of a shrinking core of condensed oil in a non-adsorbing porous matrix, and diffusion in a homogenous medium. Analyzed simplificat ions of a general mass transfer model include external control of mass transfer rates, internal control of mass transfer rates, consideration of a linear driving force, and steady state approximations, among others. More complex two-stage models, and critical comparisons of some of the proposed models are also included. Trends for the external mass transfer coefficient and effective diffusivity in the solid matrix from studies on SC-CO2 extraction of oil from vegetable substrates are thoroughly discussed and contrasted with those obtained using simpler model systems. The possible effect of the axial dispersion on the rate of extraction is also discussed. Finally, the high-pressure vegetable oil-CO2 phase equilibrium is discussed in connection with its influence on the mass transfer process. Special emphasis is given to the role of the solid matrix on high-pressure phase equilibrium.
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Affiliation(s)
- José M del Valle
- Department of Chemical & Bioprocess Engineering, Pontificia Universidad Católica de Chile, Santiago, Chile.
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Phase equilibria of the ternary system methyl oleate/squalene/carbon dioxide at high pressure conditions. J Supercrit Fluids 2004. [DOI: 10.1016/s0896-8446(03)00069-x] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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12
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Influence of operation variables on quality parameters of olive husk oil extracted with CO2
: Three-step sequential extraction. J AM OIL CHEM SOC 2003. [DOI: 10.1007/s11746-003-0674-4] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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13
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Influence of operating variables on yield and quality parameters of olive husk oil extracted with supercritical carbon dioxide. J AM OIL CHEM SOC 2002. [DOI: 10.1007/s11746-002-0467-9] [Citation(s) in RCA: 19] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Ruivo R, Cebola MJ, Simões PC, Nunes da Ponte M. Fractionation of Edible Oil Model Mixtures by Supercritical Carbon Dioxide in a Packed Column. Part I: Experimental Results. Ind Eng Chem Res 2001. [DOI: 10.1021/ie000747y] [Citation(s) in RCA: 30] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Rui Ruivo
- Centro de Química Fina e Biotecnologia, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Quinta da Torre, 2825-114 Caparica, Portugal
| | - Maria J. Cebola
- Centro de Química Fina e Biotecnologia, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Quinta da Torre, 2825-114 Caparica, Portugal
| | - Pedro C. Simões
- Centro de Química Fina e Biotecnologia, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Quinta da Torre, 2825-114 Caparica, Portugal
| | - M. Nunes da Ponte
- Centro de Química Fina e Biotecnologia, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Quinta da Torre, 2825-114 Caparica, Portugal
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Catchpole OJ, Simôes P, Grey JB, Nogueiro EMM, Carmelo PJ, Nunes da Ponte M. Fractionation of Lipids in a Static Mixer and Packed Column Using Supercritical Carbon Dioxide. Ind Eng Chem Res 2000. [DOI: 10.1021/ie0002529] [Citation(s) in RCA: 36] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Owen J. Catchpole
- Industrial Research Limited, PO Box 31-310, Lower Hutt, New Zealand, and Instituto de Tecnologia Quimica e Biologica, Apurtudo 127, 2781-901 Oeiras, Portugal
| | - Pedro Simôes
- Industrial Research Limited, PO Box 31-310, Lower Hutt, New Zealand, and Instituto de Tecnologia Quimica e Biologica, Apurtudo 127, 2781-901 Oeiras, Portugal
| | - John B. Grey
- Industrial Research Limited, PO Box 31-310, Lower Hutt, New Zealand, and Instituto de Tecnologia Quimica e Biologica, Apurtudo 127, 2781-901 Oeiras, Portugal
| | - Eugénia M. M. Nogueiro
- Industrial Research Limited, PO Box 31-310, Lower Hutt, New Zealand, and Instituto de Tecnologia Quimica e Biologica, Apurtudo 127, 2781-901 Oeiras, Portugal
| | - Paulo J. Carmelo
- Industrial Research Limited, PO Box 31-310, Lower Hutt, New Zealand, and Instituto de Tecnologia Quimica e Biologica, Apurtudo 127, 2781-901 Oeiras, Portugal
| | - Manuel Nunes da Ponte
- Industrial Research Limited, PO Box 31-310, Lower Hutt, New Zealand, and Instituto de Tecnologia Quimica e Biologica, Apurtudo 127, 2781-901 Oeiras, Portugal
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Nunes da Ponte M, Carmelo PJ, Lopes JA, Simoes P. Phase equilibrium data needs for the design of supercritical fluid extraction columns. PURE APPL CHEM 1999. [DOI: 10.1046/j.1365-3075.1999.00273.x] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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19
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Catchpole OJ, von Kamp JC, Grey JB. Extraction of Squalene from Shark Liver Oil in a Packed Column Using Supercritical Carbon Dioxide. Ind Eng Chem Res 1997. [DOI: 10.1021/ie9702237] [Citation(s) in RCA: 50] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Owen J. Catchpole
- Industrial Research Limited, P.O. Box 31-310, Lower Hutt, New Zealand
| | | | - John B. Grey
- Industrial Research Limited, P.O. Box 31-310, Lower Hutt, New Zealand
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Catchpole OJ, von Kamp JC. Phase Equilibrium for the Extraction of Squalene from Shark Liver Oil Using Supercritical Carbon Dioxide. Ind Eng Chem Res 1997. [DOI: 10.1021/ie970224z] [Citation(s) in RCA: 41] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Owen J. Catchpole
- Industrial Research Limited, P.O. Box 31-310, Lower Hutt, New Zealand
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