Biodegradation of potato slops from a rural distillery by thermophilic aerobic bacteria

Distillery Stillage: Characteristics, Treatment, and Valorization

Distilleries are among the most polluting industries because ethanol fermentation results in the discharge of large quantities of high-strength liquid effluents with high concentrations of organic matter and nitrogen compounds, low pH, high temperature, dark brown color, and high salinity. The most common method of managing this wastewater (distillery stillage) is to use it for soil conditioning, but this requires thickening the wastewater and may cause soil pollution due to its high nitrogen content. Therefore, treatment of distillery stillage is preferable. This review discusses individual biological and physico-chemical treatment methods and combined technologies. In addition, special attention is paid to valorization of distillery stillage, which is a valuable source of polysaccharides and volatile fatty acids (VFAs), as well as natural antioxidants, including polyphenols and other bioactive compounds of interest to the pharmaceutical, cosmetic, and food industries. New directions in improvement of valorization technologies are highlighted, including the search for new eutectic solvents for extracting these compounds. Such technologies are essential for sustainable development, which requires the use of management and valorization strategies for recovery of valuable compounds with minimal disposal of waste streams.

Biodegradation of main carbon sources in vinasse stillage by a mixed culture of bacteria: influence of temperature and pH of the medium

The aim of the study was to examine how temperature and the pH influence the progress and efficiency of an aerobic biodegradation process, where major organic pollutants are removed from beet molasses vinasse by a mixed culture of Bacillus bacteria. It was conducted in an aerated bioreactor with a stirring system in four experimental series, each composed of five processes run at temperatures of 27, 36, 45, 54 and 63 °C. In the first and second series, medium pH was not controlled, the initial pH amounted to 6.5 and 8.0, respectively. In the third and fourth series, medium pH was controlled at 6.5 and 8.0, respectively. Under optimal conditions, the pollution load of the vinasse stillage expressed as soluble chemical oxygen demand was removed with an 88.73% efficiency. The bacterial culture assimilated all organic pollutants simultaneously, but the rate of assimilation was different. An exception was the process of betaine assimilation, which intensified only when readily available carbon sources were depleted in the medium. Synthesis and assimilation of organic acids were observed in all experiments. Advantages of the proposed method include: possibility of its use at high temperatures, and no necessity for medium pH adjustment during the process.

Implications of stillage land disposal: a critical review on the impacts of fertigation

Stillage is the main wastewater from ethanol production, generated specifically in the step of distillation. Regardless the feedstock, stillage contains high concentrations of organic matter, potassium and sulfates, as well as acidic and corrosive characteristics. Currently almost the entire volume of stillage generated in Brazilian distilleries is directed to the fertigation of sugarcane fields, due to its fertilizer character. However, the polluting potential of stillage characterizes its land disposal as problematic, considering probable negative impacts on the soil structure and water resources in case of excessive dosages. Since the literature lacks critical content describing clearly the cons related to the reuse of stillage in agriculture in the long-term, this review aimed to assess the real polluting potential of stillage, and the implications of its land disposal and/or discharge into water bodies. Evidence from the literature indicate that the main obstacles to reuse stillage in natura include risks of soil salinization; clogging of pores, reduction in the microbial activity and the significant depletion of dissolved oxygen concentrations in water bodies; contamination per nitrates and eutrophication; soil structure destabilization due to high concentrations of potassium and sodium; and, possible acidification of soil and water resources, considering the low pH of stillage (∼4,5). Toxic metals, such as cadmium, lead, copper, chromium and nickel, were also identified in concentrations above the recommended limits in stillage samples, increasing risks to human health (e.g. carcinogenic potential) and to crops (e.g. productivity loss). In short, although some studies report benefits from the land application of stillage, its treatment prior to disposal is essential to make fertigation an environmentally suitable practice.

Towards industrially feasible treatment of potato starch processing waste by mixed cultures

The present study aimed at reducing the pollution of the waste generated by the potato starch industry to the environment and transform the potato pulp and wastewater into single-cell protein (SCP) to be used as animal feed. The chemical oxygen demand of the wastewater was reduced from 26,700 to 9,100 mg/L by batch fermentation with mixed cultures in an aerated 10-L fermenter. The SCP products, with a crude protein content of 46.09 % (higher than soybean meal), were found palatable and safe for mice. During the treatment process, the microbial community was analyzed using the terminal restriction fragment length polymorphism for bacterial 16S rRNA genes. The results of the analysis suggested that Curacaobacter/Pseudoalteromonas and Paenibacillus/Bacillus were the main microorganisms in treating potato starch processing wastes. The 150-m(3)-scale fermentation demonstrated a potential for treatment in industrial applications. Fermentation of potato pulp and wastewater without adding an extra nitrogen source was a novel approach in treating the potato starch processing waste.

Mesophilic and thermophilic aerobic batch biodegradation, utilization of carbon and nitrogen sources in high-strength wastewater

This study compares organic and nitrogen removals of thermophilic and mesophilic aerobic processes. The experiments were performed in three 7.2L sequential batch reactors (SBRs) operated at 30, 47 and 60°C. Molasses based synthetic wastewater consisting chemical oxygen demand (COD): 11,200 mg/L, total kheljal nitrogen (TKN): 770 mg/L, ammonical nitrogen (NH(4)): 560 mg/L was the feed medium. Biokinetic parameters, COD, NH(4)(+) and TKN removal efficiencies were compared under six different operating conditions. Five times lower sludge production and similar COD removal were observed in thermophilic SBRs compared to mesophilic SBR under 8.25 kg COD/m(3)d loading rate. However at 24.75 kg COD/m(3)d there were no differences in terms of sludge production while COD removals were varied as 59%, 80% and 82% at 30, 47 and 60°C respectively. A mechanism was developed to understand the varying behaviors of thermophilic aerobic process. Stripping is the major mechanism for nitrogen removal in thermophilic SBRs.

Biodegradation of beet molasses vinasse by a mixed culture of micro organisms: effect of aeration conditions and pH control

The effect of aeration conditions and pH control on the progress and efficiency of beet molasses vinasse biodegradation was investigated during four batch processes at 38 degrees C with the mixed microbial culture composed of Bifidobacterium, Lactobacillus, Lactococcus, Streptococcus, Bacillus, Rhodopseudomonas, and Saccharomyces. The four processes were carried out in a shake flask with no pH control, an aerobic bioreactor without mixing with no pH control, and a stirred-tank reactor (STR) with aeration with and without pH control, respectively. All experiments were started with an initial pH 8.0. The highest efficiency of biodegradation was achieved through the processes conducted in the STR, where betaine (an organic pollutant occurring in beet molasses in very large quantities) was completely degraded by the microorganisms. The process with no pH control carried out in the STR produced the highest reduction in the following pollution measures: organic matter expressed as chemical oxygen demand determined by the dichromatic method + theoretical COD of betaine (COD(sum), 85.5%), total organic carbon (TOC, 78.8%) and five-day biological oxygen demand (BOD5, 98.6%). The process conditions applied in the shake flask experiments, as well as those used in the aerobic bioreactor without mixing, failed to provide complete betaine assimilation. As a consequence, reduction in COD(sum), TOC and BOD5 was approximately half that obtained with STR.

Thermo- and mesophilic aerobic batch biodegradation of high-strength distillery wastewater (potato stillage)--utilisation of main carbon sources

The aim of the study was to ascertain the extent to which temperature influences the utilisation of main carbon sources (reducing substances determined before and after hydrolysis, glycerol and organic acids) by a mixed culture of thermo- and mesophilic bacteria of the genus Bacillus in the course of aerobic batch biodegradation of potato stillage, a high-strength distillery effluent (COD=51.88 g O(2)/l). The experiments were performed at 20, 30, 35, 40, 45, 50, 55, 60 and 63 degrees C, at pH 7, in a 5l working volume stirred-tank bioreactor (Biostat B, B. Braun Biotech International) with a stirrer speed of 550 rpm and aeration at 1.6 vvm. Particular consideration was given to the following issues: (1) the sequence in which the main carbon sources in the stillage were assimilated and (2) the extent of their assimilation achieved under these conditions.

Effect of temperature on the efficiency of the thermo- and mesophilic aerobic batch biodegradation of high-strength distillery wastewater (potato stillage)

The objective of the study was to assess the effect of temperature on the extent of aerobic batch biodegradation of potato stillage with a mixed culture of bacteria of the genus Bacillus. The experiments were performed in a 5-l stirred-tank reactor at 20, 30, 35, 40, 45, 50, 55, 60, 63 and 65 degrees C with the pH of 7. Only at 65 degrees C, no reduction in chemical oxygen demand (COD) was found to occur. Over the temperature range of 20-63 degrees C, the removal efficiency was very high (with an extent of COD reduction following solids separation that varied between 77.57% and 89.14% after 125 h). The process ran at the fastest rate when the temperature ranged from 30 to 45 degrees C; after 43 h at the latest, COD removal amounted to 90% of the final removal efficiency value obtained for the process. At 20, 55, 60 and 63 degrees C, a 90% removal was attained after 80 h. Two criteria were proposed for the identification of the point in time when the process is to terminate. One of these consists in maximising the product of the extent of COD reduction and the extent of N-NH4 content reduction. The other criterion is a simplified one and involves the search for the minimal value of N-NH4 concentration.

Protein enrichment of corn cob heteroxylan waste slurry by thermophilic aerobic digestion using Bacillus stearothermophilus

Thermophilic aerobic digestion (TAD) of heteroxylan waste was implemented at waste load of 30gL(-1) with mineral nitrogen supplementation to study effect of the process on waste degradation, protein accretion and quality. Digestions were carried out at 45 50, 55, 60 and 65 degrees C using Bacillusstearothermophilus in a CSTR under batch conditions at 1.0vvm aeration rate, pH 7.0 for a maximum of 120h. Amylase and xylanase activities appeared rapidly in the digest, while basal protease activity appeared early in the digestion and increased towards end of the processes. Highest degradation of volatile suspended solid, hemicellulose and fibre occurred at 55 degrees C while highest degradation of total suspended solid occurred at 60 degrees C. Highest protein accretion (258.8%) and assimilation of mineral nitrogen and soluble protein occurred at 55 degrees C. The % content of amino acids of digest crude protein increased relative to raw waste and with digestion temperature. Quality of digest protein was comparable to the FAO standard for feed use. TAD has potentials for use in the protein enrichment of waste.

Diversity of thermophilic populations during thermophilic aerobic digestion of potato peel slurry

AIMS

To study the diversity of thermophiles during thermophilic aerobic digestion (TAD) of agro-food waste slurries under conditions similar to full-scale processes.

METHODS AND RESULTS

Population diversity and development in TAD were studied by standard microbiological techniques and the processes monitored by standard fermentation procedures. Facultative thermophiles were identified as Bacillus coagulans and B. licheniformis, while obligate thermophiles were identified as B. stearothermophilus. They developed rapidly to peaks of 10(7) to 10(8) in <or=48 h. Stability of obligate thermophiles increased with process temperatures. Thermophiles were unstable at process pH above or below neutral, but developed rapidly at all aeration rates. Peak populations were higher in the median than at extremes of aeration rates. Obligate thermophiles were unstable at low aeration rates. Process self-heating was higher at lower than at higher aeration rate. Beyond 96 h most thermophiles were present as spores.

CONCLUSIONS

Limited range of indigenous thermophiles drives TAD of slurry. They develop rapidly and are stable at most digestion conditions.

SIGNIFICANCE AND IMPACT OF THE STUDY

Development and stability of thermophiles in TAD suggest that the process may be operated in a wide range of conditions; and even at short HRT in continuous processes without compromising efficiency.

Biological approaches for treatment of distillery wastewater: a review

Effluent originating from distilleries known as spent wash leads to extensive soil and water pollution. Elimination of pollutants and colour from distillery effluent is becoming increasingly important from environmental and aesthetic point of view. Stillage, fermenter and condenser cooling water and fermenter wastewater are the primary polluting streams of a typical distillery. Due to the large volumes of effluent and presence of certain recalcitrant compounds, the treatment of this stream is rather challenging by conventional methods. Therefore, to supplement the existing treatments, a number of studies encompassing physico-chemical and biological treatments have been conducted. This review presents an account of the problem and the description of colour causing components in distillery wastewater and a detailed review of existing biological approaches. Further, the studies dealing with pure cultures such as bacterial, fungal, algal and plant based systems have also been incorporated. Also, the roles of microbial enzymes in the decolourization process have been discussed to develop a better understanding of the phenomenon.

Aerobic biodegradation of potato slops under moderate thermophilic conditions: effect of pollution load

The effect of the pollutant load on the efficiency of aerobic biodegradation of potato slops with a mixed population of thermo- and mesophilic bacteria of the genus Bacillus was examined. Batch biodegradation processes were carried out at 45 degrees C, using slops with the initial chemical oxygen demand (COD) totalling 11.3, 18.0, 42.6, 58.0 and 74.0 g O2/l. The extent of COD removal ranged from 80.4% (with COD of 11.3 g O2/l) to 88.7% (with COD of 58.0 g O2/l). With potato slops of higher initial COD levels (58.0 and 74.0 g O2/l), the first 24h of growth were characterised by a deficiency of oxygen and a considerable rise in the content of acetic acid, which was then removed. In the first 48 h of the process, irrespective of the initial COD level, the biodegradation of the pollutants removed in the course of the entire process exceeded 91%. The rate of COD removal calculated for that period was a linearly increasing function of the initial pollution load.

Swine waste treatment by self-heating aerobic thermophilic bioreactors

Pig manure represents a very high-strength wastewater that is well suited for a self-heating aerobic thermophilic treatment. Here we report the use of 59-L Aerobic Thermophilic Sequencing Batch Reactors (AT-SBR) to study the treatment of pig manure with a HRT of 6 days. Temperatures up to 75 degrees C were reached without external heating by using Venturi-type aerators but these conditions were detrimental for the respiratory activity of the microflora. For COD removal, better performances were achieved when the temperature was limited to 50 degrees C. However, higher temperatures increased the rate of phosphorus crystallisation and the volatilisation of ammonia. A temperature of 50 degrees C was enough to eliminate faecal coliforms and Campylobacter spp., but 60 degrees C was needed for the efficient destruction of Clostridium perfringens. Consequently, an operating temperature of 60 degrees C appears to be a good compromise. Under these conditions, the BOD(5) decreases from 50.5 to 1.0 g L(-1), yielding a 98% removal.