Microcapsules containing ionic liquid [A336][P507] for La3+/Sm3+/Er3+recovery from dilute aqueous solution

Polymer-Based Extracting Materials in the Green Recycling of Rare Earth Elements: A Review

Rare earth elements (REEs) are becoming increasingly important in the development of modern and green energy technologies with the demand for REEs predicted to grow in the foreseeable future. The importance of REEs lies in their unique physiochemical properties, which cannot be reproduced using other elements. REEs are sourced through mining, with global exploration of additional commercially viable mining sites still ongoing. However, there is a growing need for recycling of REEs due to the current supply of REEs not matching the growing demand, the environmental impact of REE mining and processing (the so-called "balance problem"), and the generation of large volumes of harmful electronic waste (e-waste). Industrial REE processing is mainly carried out by hydrometallurgy processes, particularly solvent extraction (SX) and ion exchange (IX) technologies. However, these methods have a significant environmental impact due to their intensive use of harmful and nonsustainable reagents. This Review highlights the development of approaches involving polymer-based extracting materials for REE manufacturing as more sustainable alternatives to current industrial REE processing methods. These materials include supported liquid membranes (SLMs), solvent impregnated resins (SIRs), macro and micro capsules, polymer inclusion membranes (PIMs), and micro polymer inclusion beads (μPIBs). Polymer-based extracting materials have the advantage of more economical regent usage while applying the same extractants used in commercial SX, enabling applications analogous to the current industrial process. These materials can be fabricated by a variety of methods in a diverse range of physical formats, with the advantages and disadvantages of each material type described and discussed in this Review along with their applications to REE processing, including e-waste recycling and mineral processing.

Biosorption of europium and erbium from aqueous solutions using crosslinked sericin-alginate beads

Critical metals such as rare earths are essential for important industrial applications and for producing high-tech materials. Currently, the development of alternative and non-conventional biomaterials has gained significant interest. This work investigated the use of crosslinked sericin-alginate-based natural polymeric particles for the removal of rare earths from water. Affinity tests showed that sericin-alginate/polyethylene glycol diglycidyl ether had the highest potential for capturing europium (0.258 mmol/g and 94.33%) and erbium (0.259 mmol/g and 94.55%). Next, erbium was selected based on the affinity with sericin-alginate/polyethylene glycol diglycidyl to investigate the effect of dose/pH, biosorption kinetics, isothermal equilibrium, desorption/reuse, and selectivity. The effect of dose and pH showed that 8.0 g/L (95.91%) and pH 5.0 (97.53%) were more efficient in capturing erbium. The biosorption kinetics showed that the equilibration time was reached within 210 min. The PSO and EMTR models effectively represented the kinetics data. The isothermal equilibrium revealed that the maximum uptake capacity for erbium was 0.641 mmol/g. The isothermal curves better fit the Dubinin-Radushkevich (55 °C) and Langmuir (25 and 40 °C) models. Thermodynamic quantitates indicated that erbium uptake was spontaneous, governed by entropic changes, and endothermic. The recovery of Er3+ was greater than 98% and the reuse of the eluent in the cycles enriched the Er3+ load 10-times (1.0 to 9.91 mmol/L). The beads also showed better performance for capturing Er3+ and Eu3+ with other coexisting ions. Characterization analyzes revealed the ion exchange mechanism between Ca2+/Er3+ prevailed in the Er3+ removal. Thus, the results pointed out that crosslinked sericin-alginate can be used as an alternative and promising biosorbent to remove and recover rare earths.

Highly efficient and stable adsorption of lithium from brine with microcapsules containing 1-phenylazo-2-naphthol and trioctylphosphine oxide

Lithium extraction from salt lake brine is still challenging due to the existence of similar elements, e.g. sodium. In the present work, polysulfone (PSF) microcapsules containing 1-phenylazo-2-naphthol (HS) and trioctylphosphine oxide (TOPO) as extractants were successfully prepared by microfluidic technology for the separation of Li+ from brine with Li+ and Na+. The morphology, composition, and structure of HS-TOPO-based microcapsules were characterized systematically. The results showed that microcapsules consisting of 20 wt% (m m-1) polysulfone and 80 wt% (m m-1) 1-phenylazo-2-naphthol-trioctylphosphine oxide as the extractant, which was labeled as PSF/HS-TOPO-2/8, exhibited the best performance for Li+ adsorption. The separation factor (SF) of Li+ over Na+ is up to 653 and the adsorption capacity for Li+ in the simulated brine could reach 3.67 mg g-1 for microcapsules PSF/HS-TOPO-2/8, which demonstrated that Li+ can be separated with high selectivity. Besides, the kinetic results demonstrated that the adsorption followed quasi-secondary adsorption kinetic models, indicating that the adsorption mechanism of lithium by microcapsules involved chemisorption. After ten cycles of adsorption-elution, the maximum equilibrium adsorption capacity still remained at 87%. All these results demonstrate that PSF/HS-TOPO-2/8 microcapsules can be used as an efficient adsorber for the adsorption of Li+ from brine with high selectivity and stability.

High-resolution particle size and shape analysis of the first Samarium nanoparticles biosynthesized from aqueous solutions via cyanobacteria Anabaena cylindrica

Samarium (Sm) is one of the most sought-after rare earth metals. Price trends and dwindling resources are making recovery increasingly attractive. In this context, the use of cyanobacteria is highly promising. For Sm it was unclear whether Anabaena cylindrica produces particles through metabolically active Sm³⁺ uptake. High-resolution (HR) imaging now clearly demonstrates microbe generated biosynthesis of Sm nano-sized particles (Sm NPs) in vivo. Furthermore, a simple method to determine particle size and shape with high accuracy is presented. Digital image analysis with ImageJ of HR-TEMs is used to characterize Sm NPs revealing a nearly uniform local size distribution. Assuming round particles, the overall average area size is 135.5 nm², resp. 11.9 nm diameter. In HR, where different cell sections of the same cell are averaged, the mean particle is smaller, 76.7 nm² resp. 8.9 nm diameter. The reciprocal aspect ratio is 0.63. The Feret major axis ratio is calculated as shape factor, with 35% of the particles between 1.2 and 1.4. A roundness classification shows that 38% of particles are fairly round and 41% are very round. Consequently, A. cylindrica represents a suitable microorganism for possible Sm recovery and biosynthesis of roundish nano-sized particles.

Functionalized Magnetic Silica Nanoparticles for Highly Efficient Adsorption of Sm3+ from a Dilute Aqueous Solution

Separation of Sm³⁺ from a dilute solution via conventional solvent extraction is often plagued by emulsion and third phase formation. These problems can be overcome with functionalized magnetic nanoparticles that can capture the target species and be separated from the raffinae phase rapidly and efficiently on application of a magnetic field. Magentic silica nanoparticles (Fe₂O₃/SiO₂) were synthesized by a modified Stöber method and functionalized with carboxylate (Fe₂O₃/SiO₂/RCOONa) and phosphonate (Fe₂O₃/SiO₂/R₁R₂PO₃Na) groups to achieve high adsorption capacity and fast adsorption kinetics. The adsorbents were characterized by X-ray diffraction analysis, transmission electron microscopy, BET measurements, magnetization property evaluation, Fourier infrared spectroscopy, and thermogravimetric analysis. Equilibrium adsorption of Sm³⁺ on Fe₂O₃/SiO₂/RCOONa particles was attained within 10 min and within 20 min on Fe₂O₃/SiO₂/R₁R₂PO₃Na nanoparticles. The kinetic data were correlated well with a pseudo-second-order model. Adsorption capacities of Fe₂O₃/SiO₂/RCOONa and Fe₂O₃/SiO₂/R₁R₂PO₃Na were 228 and 180 mg/g, respectively. The recovery of the adsorbed Sm³⁺ using 2 mol/L HCl as desorption agent was evaluated. The adsorption mechanism is discussed based on FTIR analysis, carboxylate group/Sm³⁺ molar ratio, phosphonate group/Sm³⁺ molar ratio, and pH. The adsorbents show significant potential for Sm³⁺ recovery in industrial applications.