Synthesis and applications of hierarchically porous catalysts

The synergistic interplay of hierarchy, crystal size, and Ga-promotion in the methanol-to-aromatics process over ZSM-5 zeolites

In the context of advancing social modernization, the projected shortfall in the demand for renewable aromatic hydrocarbons is expected to widen, influenced by industries like high-end materials, pharmaceuticals, and consumer goods. Sustainable methods for aromatic production from alternative sources, particularly the methanol-to-aromatics (MTA) process using zeolite ZSM-5 and associated with the "methanol economy", have garnered widespread attention. To facilitate this transition, our project consolidates conventional strategies that impact aromatics selectivity-such as using hierarchical zeolites, metallic promoters, or altering zeolite physicochemical properties-into a unified study. Our findings demonstrate the beneficial impact of elongated crystal size and heightened zeolite hierarchy on preferential aromatics selectivity, albeit through distinct mechanisms involving the consumption of shorter olefins. While metallic promoters enhance MTA performance, crystal size, and hierarchy remain pivotal in achieving the maximized aromatics selectivity. This study contributes to a deeper understanding of achieving superior aromatics selectivity through physicochemical modifications in zeolite ZSM-5 during MTA catalysis, thereby advancing the field's comprehension of structure-reactivity relationships.

Universal Murray's law for optimised fluid transport in synthetic structures

Materials following Murray's law are of significant interest due to their unique porous structure and optimal mass transfer ability. However, it is challenging to construct such biomimetic hierarchical channels with perfectly cylindrical pores in synthetic systems following the existing theory. Achieving superior mass transport capacity revealed by Murray's law in nanostructured materials has thus far remained out of reach. We propose a Universal Murray's law applicable to a wide range of hierarchical structures, shapes and generalised transfer processes. We experimentally demonstrate optimal flow of various fluids in hierarchically planar and tubular graphene aerogel structures to validate the proposed law. By adjusting the macroscopic pores in such aerogel-based gas sensors, we also show a significantly improved sensor response dynamics. In this work, we provide a solid framework for designing synthetic Murray materials with arbitrarily shaped channels for superior mass transfer capabilities, with future implications in catalysis, sensing and energy applications.

Design and Synthesis of Porous Organic Polymers: Promising Catalysts for Lignocellulose Conversion to 5-Hydroxymethylfurfural and Derivates

In the face of the current energy and environmental problems, the full use of biomass resources instead of fossil energy to produce a series of high-value chemicals has great application prospects. 5-hydroxymethylfurfural (HMF), which can be synthesized from lignocellulose as a raw material, is an important biological platform molecule. Its preparation and the catalytic oxidation of subsequent products have important research significance and practical value. In the actual production process, porous organic polymer (POP) catalysts are highly suitable for biomass catalytic conversion due to their high efficiency, low cost, good designability, and environmentally friendly features. Here, we briefly describe the application of various types of POPs (including COFs, PAFs, HCPs, and CMPs) in the preparation and catalytic conversion of HMF from lignocellulosic biomass and analyze the influence of the structural properties of catalysts on the catalytic performance. Finally, we summarize some challenges that POPs catalysts face in biomass catalytic conversion and prospect the important research directions in the future. This review provides valuable references for the efficient conversion of biomass resources into high-value chemicals in practical applications.

Synthesis of Highly Selective and Stable Co-Cr/SAPO-34 Catalyst for the Catalytic Dehydration of Ethanol to Ethylene

In this study, silicoaluminophosphate (SAPO)-34 and Me (Me = Cr, Co)-modified SAPO-34 were synthesized and used as catalysts to investigate the catalytic performance by means of a probe reaction from ethanol to ethylene. The metal oxides were loaded on the SAPO-34 support via an impregnation method. The synthesized catalysts were characterized using XRD, SEM, EDX, FT-IR, NH3-TPD, BET, and TGA techniques. Compared to SAPO-34, SAPO-34 doped with metal oxides showed the same chabazite (CHA) topology. The structure and properties of the catalyst were further optimized by varying the amount of Me. The experimental results showed that Co-Cr/SAPO-34 exhibited the best catalytic performance when the reaction temperature reached 400 °C at a weight hourly space velocity (WHSV) of 3.5 h−1, for which the single-pass conversion of ethanol was determined as 99.15%, and the selectivity of ethylene was 99.4% at an optimum catalytic performance in the reaction of up to 600 min. In addition, Co-Cr/SAPO-34 exhibited better catalytic activity and anti-coking ability than pure SAPO-34, which was attributed to its enhanced pore structure and moderate acidity. It can also be concluded from the results of this experiment that the performance of the Co-Cr bimetal-supported catalyst is better than that of the Cr mono-metal catalyst.

Cobalt hybrid catalysts in Fischer-Tropsch synthesis

Currently, cobalt and zeolites are used in Fischer-Tropsch synthesis (FTS) to produce gasoline-range hydrocarbons (GRHs) that constitute clean and environmentally friendly fuels. This technology has earned a great deal of attention from researchers across the world, as it provides a substitute for fuel derived from fossil crudes, which have hitherto been the sole source of the petrol and diesel required by the industry. However, owing to the depletion of the earth’s oil and coal reserves and the unfavourable environmental impact of conventional fuel production, an alternative source of fuel is needed. This article provides a critical review of the technological challenges involved in producing middle isoparaffins and olefins (gasoline hydrocarbons) by FTS. These involve combining cobalt-based catalysts and zeolites to form hybrid catalysts. In this review, we address most of these by setting out each method of creating cobalt and zeolite hybrid catalysts in turn, so that researchers can identify which applications are most effective for producing GRHs.

Synthesis and catalytic performance of hierarchically structured MOR zeolites by a dual-functional templating approach

Novel hierarchical MOR zeolites have been successfully synthesized via a one-step dual-functional templating strategy utilizing gemini organic surfactant (C_18-2-8) through hydrothermal process. After a period of ∼96 h for crystallization, the hierarchy MOR zeolite with a larger BET (412.0 m²/g), abundant intracrystalline mesopores (average mesopore size distribution of 4.55 nm), and more accessible acid sites can be synthesized. The XRD study revealed a long range structural ordering of mesoporous and a good crystallinity of microporous structure. The results indicated that the surfactant acted as a dual-functional template for generating both micropores and mesopores simultaneously. Compared with conventional MOR zeolite, hierarchically structured MOR zeolite not only has higher activity and stability, but also can avoid side-reaction taking place in ethanol dehydration reactions. This hierarchical micro/mesostructured mordenite zeolite may be a candidate for practical industrial applications especially in those reactions where bulky molecules are involved.

Synthesis of high-Si hierarchical beta zeolites without mesoporogen and their catalytic application in the methanol to propene reaction

High-Si single-crystalline beta zeolites with intracrystal mesopores were synthesized for the first time and investigated as catalysts for the methanol to propene (MTP) reaction.

Hierarchically porous materials: synthesis strategies and structure design

This review addresses recent advances in synthesis strategies of hierarchically porous materials and their structural design from micro-, meso- to macro-length scale.

Applications of hierarchically structured porous materials from energy storage and conversion, catalysis, photocatalysis, adsorption, separation, and sensing to biomedicine

A comprehensive review of the recent progress in the applications of hierarchically structured porous materials is given.

Low temperature catalytic combustion of o-dichlorobenzene over supported Mn–Ce oxides: effect of support and Mn/Ce ratio

Mn₉Ce₁/cordierite represents the lowest reduction temperature among three supports (cordierite, TiO₂and Al₂O₃) and higher combustion activity foro-DCB due to containing a higher Mn³⁺species concentration and surface hydroxides.

Influence of the bimodal pore structure on the CO hydrogenation activity and selectivity of cobalt catalysts

The bimodal catalysts with larger second pore showed higher activity, methane selectivity and lower heavy hydrocarbon selectivity than that with smaller ones, under condition of the same first pore size.