Supported metal catalysts at the single-atom limit – A viewpoint

Kinetics of dehydrogenation of n-heptane over GaPt supported catalytically active liquid metal solutions (SCALMS)

The concept of Supported Catalytically Active Liquid Metal Solutions (SCALMS) was explored for the catalytic dehydrogenation of n-heptane. For this purpose, a GaPt on alumina (Ga84Pt/Al2O3) was compared with a Pt on alumina catalyst at different reaction temperatures and feed compositions. While the observed activation energies with both catalysts for the overall n-heptane depletion rate were similar with both catalysts, the SCALMS systems provides a lower activation energy for the desired dehydrogenation path and significantly higher activation energies for the undesired aromatization and cracking reaction. Thus, the SCALMS catalyst under investigation shows technically interesting features, in particular at high temperature operation. The partial pressure variation revealed an effective reaction order of around 0.7 for n-heptane for both catalysts, while the effective order for hydrogen was 0.35 for Pt/Al2O3 and almost zero for SCALMS.

Ga-Pt supported catalytically active liquid metal solutions (SCALMS) prepared by ultrasonication - influence of synthesis conditions on n-heptane dehydrogenation performance

Supported catalytically active liquid metal solution (SCALMS) materials represent a recently developed class of heterogeneous catalysts, where the catalytic reaction takes place at the highly dynamic interface of supported liquid alloys. Ga nuggets were dispersed into nano-droplets in propan-2-ol using ultrasonication followed by the addition of Pt in a galvanic displacement reaction - either directly into the Ga/propan-2-ol dispersion (in situ) or consecutively onto the supported Ga droplets (ex situ). The in situ galvanic displacement reaction between Ga and Pt was studied in three different reaction media, namely propan-2-ol, water, and 20 vol% water containing propan-2-ol. TEM investigations reveal that the Ga-Pt reaction in propan-2-ol resulted in the formation of Pt aggregates on top of Ga nano-droplets. In the water/propan-2-ol mixture, the desired incorporation of Pt into the Ga matrix was achieved. The ex situ prepared Ga-Pt SCALMS were tested in n-heptane dehydrogenation. Ga-Pt SCALMS synthesized in pure alcoholic solution showed equal dehydrogenation and cracking activity. Ga-Pt SCALMS prepared in pure water, in contrast, showed mainly cracking activity due to oxidation of Ga droplets. The Ga-Pt SCALMS material prepared in water/propan-2-ol resulted in high activity, n-heptene selectivity of 63%, and only low cracking tendency. This can be attributed to the supported liquid Ga-Pt alloy where Pt atoms are present in the liquid Ga matrix at the highly dynamic catalytic interface.

Electrochemistry-assisted selective butadiene hydrogenation with water

Alkene feedstocks are used to produce polymers with a market expected to reach 128.4 million metric tons by 2027. Butadiene is one of the impurities poisoning alkene polymerization catalysts and is usually removed by thermocatalytic selective hydrogenation. Excessive use of H₂, poor alkene selectivity and high operating temperature (e.g. up to 350 °C) remain the most significant drawbacks of the thermocatalytic process, calling for innovative alternatives. Here we report a room-temperature (25~30 °C) electrochemistry-assisted selective hydrogenation process in a gas-fed fixed bed reactor, using water as the hydrogen source. Using a palladium membrane as the catalyst, this process offers a robust catalytic performance for selective butadiene hydrogenation, with alkene selectivity staying around 92% at a butadiene conversion above 97% for over 360 h of time on stream. The overall energy consumption of this process is 0.003 Wh/mL_butadiene, which is thousands of times lower than that of the thermocatalytic route. This study proposes an alternative electrochemical technology for industrial hydrogenation without the need for elevated temperature and hydrogen gas.

Theoretical Calculations on Metal Catalysts Toward Water-Gas Shift Reaction: a Review

Water-gas shift (WGS) reaction offers a dominating path to hydrogen generation from fossil fuel, in which heterogeneous metal catalysts play a crucial part in this course. This review highlights and summarizes recent developments on theoretical calculations of metal catalysts developed to date, including surface structure (e. g., monometallic and polymetallic systems) and interface structure (e. g., supported catalysts and metal oxide composites), with special emphasis on the characteristics of crystal-face effect, alloying strategy, and metal-support interaction. A systematic summarization on reaction mechanism was performed, including redox mechanism, associative mechanism as well as hybrid mechanism; the development on chemical kinetics (e. g., molecular dynamics, kinetic Monte Carlo and microkinetic simulation) was then introduced. At the end, challenges associated with theoretical calculations on metal catalysts toward WGS reaction are discussed and some perspectives on the future advance of this field are provided.

Design of Single-Atom Catalysts and Tracking Their Fate Using Operando and Advanced X-ray Spectroscopic Tools

The potential of operando X-ray techniques for following the structure, fate, and active site of single-atom catalysts (SACs) is highlighted with emphasis on a synergetic approach of both topics. X-ray absorption spectroscopy (XAS) and related X-ray techniques have become fascinating tools to characterize solids and they can be applied to almost all the transition metals deriving information about the symmetry, oxidation state, local coordination, and many more structural and electronic properties. SACs, a newly coined concept, recently gained much attention in the field of heterogeneous catalysis. In this way, one can achieve a minimum use of the metal, theoretically highest efficiency, and the design of only one active site-so-called single site catalysts. While single sites are not easy to characterize especially under operating conditions, XAS as local probe together with complementary methods (infrared spectroscopy, electron microscopy) is ideal in this research area to prove the structure of these sites and the dynamic changes during reaction. In this review, starting from their fundamentals, various techniques related to conventional XAS and X-ray photon in/out techniques applied to single sites are discussed with detailed mechanistic and in situ/operando studies. We systematically summarize the design strategies of SACs and outline their exploration with XAS supported by density functional theory (DFT) calculations and recent machine learning tools.

Designing Sites in Heterogeneous Catalysis: Are We Reaching Selectivities Competitive With Those of Homogeneous Catalysts?

A critical review of different prominent nanotechnologies adapted to catalysis is provided, with focus on how they contribute to the improvement of selectivity in heterogeneous catalysis. Ways to modify catalytic sites range from the use of the reversible or irreversible adsorption of molecular modifiers to the immobilization or tethering of homogeneous catalysts and the development of well-defined catalytic sites on solid surfaces. The latter covers methods for the dispersion of single-atom sites within solid supports as well as the use of complex nanostructures, and it includes the post-modification of materials via processes such as silylation and atomic layer deposition. All these methodologies exhibit both advantages and limitations, but all offer new avenues for the design of catalysts for specific applications. Because of the high cost of most nanotechnologies and the fact that the resulting materials may exhibit limited thermal or chemical stability, they may be best aimed at improving the selective synthesis of high value-added chemicals, to be incorporated in organic synthesis schemes, but other applications are being explored as well to address problems in energy production, for instance, and to design greener chemical processes. The details of each of these approaches are discussed, and representative examples are provided. We conclude with some general remarks on the future of this field.

General Design Concept for Single-Atom Catalysts toward Heterogeneous Catalysis

As a new and popular material, single-atom catalysts (SACs) exhibit excellent activity, selectivity, and stability for numerous important reactions, and show great potential in heterogeneous catalysis due to their high atom utilization efficiency and the controllable characteristics of the active sites. The composition and coordination would determine the geometric and electronic structures of SACs, and thus greatly influence the catalytic performance. Based on atom economy, rational design and controllable synthesis of SACs have become central tasks in the fields of low-cost and green catalysis. Herein, an introduction to the recent progress in the precise synthesis of SACs including the regulation of the coordination structure and the choice of different systems is presented. Thereafter, the potentials of SACs in different applications are comprehensively summarized and discussed. Furthermore, a detailed discussion of the recent developments regarding the large-scale preparation of SACs is provided, including the major issues and prospects for industrialization. Finally, the main challenges and opportunities of rapid large-scale industrialization of SACs are briefly discussed.

Atomically Dispersed Au on In2O3 Nanosheets for Highly Sensitive and Selective Detection of Formaldehyde

As an important industrial chemical, formaldehyde is used in various fields but is harmful to health. Developing a convenient detection device for formaldehyde is significant. Based on atomically dispersed Au on In₂O₃ nanosheets, a formaldehyde sensor was fabricated in this work. The highly dispersed Au obtained by the ultraviolet (UV) light-assisted reduction method helps improve the sensing performance. A meager loading amount (0.01 wt %) of Au on In₂O₃ nanosheets exhibits high sensitivity toward ppb-level formaldehyde. Au acts as an electron sink and promotes the oxidation of formaldehyde. Atomically dispersed Au on In₂O₃ nanosheets decreases the activation energy and increases the number of active sites, which result in a highly efficient conversion of formaldehyde and a marked resistance change of the fabricated sensors. The selective adsorption and oxidation of formaldehyde on single atom Au's uniform sites establish excellent selectivity. Besides, the sensor exhibits short response/recovery time and excellent stability, with promising applications in formaldehyde detection.

Platinum Based Catalysts in the Water Gas Shift Reaction: Recent Advances

The water gas shift (WGS) is an equilibrium exothermic reaction, whose corresponding industrial process is normally carried out in two adiabatic stages, to overcome the thermodynamic and kinetic limitations. The high temperature stage makes use of iron/chromium-based catalysts, while the low temperature stage employs copper/zinc-based catalysts. Nevertheless, both these systems have several problems, mainly dealing with safety issues and process efficiency. Accordingly, in the last decade abundant researches have been focused on the study of alternative catalytic systems. The best performances have been obtained with noble metal-based catalysts, among which, platinum-based formulations showed a good compromise between performance and ease of preparation. These catalytic systems are extremely attractive, as they have numerous advantages, including the feasibility of intermediate temperature (250–400 °C) applications, the absence of pyrophoricity, and the high activity even at low loadings. The particle size plays a crucial role in determining their catalytic activity, enhancing the performance of the nanometric catalytic systems: the best activity and stability was reported for particle sizes < 1.7 nm. Moreover the optimal Pt loading seems to be located near 1 wt%, as well as the optimal Pt coverage was identified in 0.25 ML. Kinetics and mechanisms studies highlighted the low energy activation of Pt/Mo2C-based catalytic systems (Ea of 38 kJ·mol−1), the associative mechanism is the most encountered on the investigated studies. This review focuses on a selection of recent published articles, related to the preparation and use of unstructured platinum-based catalysts in water gas shift reaction, and is organized in five main sections: comparative studies, kinetics, reaction mechanisms, sour WGS and electrochemical promotion. Each section is divided in paragraphs, at the end of the section a summary and a summary table are provided.

First-principles insight into CO hindered agglomeration of Rh and Pt single atoms on m-ZrO2

Kinetic and thermodynamic stability of single-atom and nanocluster catalysts is addressed under reaction conditions within a DFT-parametrised multi-scale thermodynamic framework combining atomistic, non-equilibrium, and nanothermodynamics.

Supported Noble-Metal Single Atoms for Heterogeneous Catalysis

Single-atom catalysts (SACs), with atomically distributed active metal sites on supports, serve as a newly advanced material in catalysis, and open broad prospects for a wide variety of catalytic processes owing to their unique catalytic behaviors. To construct SACs with precise structures and high density of accessible single-atom sites, while preventing aggregation to large nanoparticles, various strategies for their chemical synthesis have been recently developed by improving the distribution and chemical bonding of active sites on supports, which results in excellent activity and selectivity in a variety of catalytic reactions. Noble-metal-based SACs are discussed, and their structural properties, chemical synthesis, and catalytic applications are highlighted. The structure-activity relationships and the underlying catalytic mechanisms are addressed, including the influences of surface species and reducibility of supports on the activity and stability, impact of the unique structural and electronic properties of single-atom centers modulated by metal/support interactions on catalytic activity and selectivity, and how the modified catalytic mechanism obtained by inhibiting the multiatoms involves catalytic pathways. Finally, the prospects and challenges for development in this field are highlighted.

Non-Monotonic Trends of Hydrogen Adsorption on Single Atom Doped g-C3N4

To estimate the reaction free energies of the hydrogen evolution reaction (HER) on under-coordinated metallic sites, density function theory (DFT) calculations are usually employed to calculate the hydrogen adsorption energy with an “only-one-hydrogen-adsorption” model, assuming that adsorption with one hydrogen is the most thermodynamically favorable situation during catalysis. In this brief report, we show that on many single atom sites, adsorption of more than one hydrogen is sometimes even more thermodynamically favorable, with the presence of two or three hydrogens resulting in lower adsorption energies. These interesting non-monotonic trends indicate that modeling HER and other hydrogen-related reactions on under-coordinated sites should also consider the numbers of hydrogen being adsorbed at the same site, otherwise the results could deviate from real experimental situations.