Chicken processing: impact, co-products and potential

Nutritional and technological potential of chicken feathers for the food industry

1. The production of chicken meat has resulted in high volumes of byproducts, such as feathers, bones, skin, viscera, and feet. The structure of feathers is one of the most complex among vertebrates, with a central axis and lateral filamentary structures, providing rigidity, lightness, and flexibility. Chicken feathers are composed of proteins, lipids, and water, with the highest protein content, especially keratin, which is responsible for the material's rigidity.2. Industries still make little use of feathers, which are generally intended for the production of flour or organic fertilisers. These are low added value products, and discarded feathers can harm the environment.3. Keratin extraction techniques and resulting protein hydrolysates have been studied in chicken feathers. Acid, alkaline or enzymatic hydrolysis is the most commonly used method for obtaining molecules with functional properties such as antioxidant, antimicrobial, antihypertensive and antidiabetic activity.4. The development of keratin-based biodegradable films represents an area of interest for reducing the economic and environmental impacts caused by inappropriate disposal of feathers.

Multifunctional one-droplet microfluidic chemosensing of ractopamine in real samples: a user-oriented flexible nano-architecture for on-site food and pharmaceutical analysis using optical sensors

Illegal use of ractopamine (RAC) in the food industry has dire consequences for health which should be curbed by inexpensive on-site checks. In this study, four advanced nanostructures of AuNPs were examined for this purpose. For the first time, a novel cost-effective colorimetric opto-sensor based on gold nanoparticles in aqueous solution was developed and successfully utilized for the recognition of RAC in real samples. The colorimetric chemosensor based on AuNPs-CysA exhibited a linear range of 0.1 μM to 0.01 M with a limit of detection (LOD) of 0.001 μM. Also, using AuNPs-DDT as a photonic probe two ranges of linearity of 0.01 to 50 μM and 0.005 to 0.01 M were obtained (LOD = 1 nM). The outstanding features of the utilized nanostructures are the simple preparation, the suitable stability of AuNPs-CysA and the excellent selectivity of AuNPs-DDT toward RAC recognition. Finally, the engineered colorimetric systems were combined with a simple and inexpensive optimized microfluidic glass fiber-based device. This work paves the way for devising inexpensive and efficient on-site recognition devices for food safety checks.

Effect of dietary replacement of fish meal by poultry by-product meal on the growth performance, immunity, and intestinal health of juvenile red swamp crayfish, procambarus clarkia

The present study was conducted to investigate the dietary replacement of fish meal with poultry by-product meal (PBM) on the growth performance, immunity, antioxidant properties, and intestinal health of red swamp crayfish (Procambarus clarkia). A diet containing 20% fish meal (FM) and complex plant ingredients as the main protein resources was set as the FM group (crude protein 32%, crude lipid 6%). Four diets replacing 25%, 50%, 75%, and 100% fish meal of the FM diet with PBM were set as the PBM25, PBM50, PBM75, and PBM100 groups, respectively. Compared to the FM group, the PBM100 diet significantly decreased growth performance and feed utilization of crayfish, while markedly increasing the activity of serum aspartate aminotransferase. The immune response was depressed in crayfish fed the PBM100 diet as the activities of serum lysozyme and phenoloxidase, gene expression of anti-lipopolysaccharide factors (alf), cyclophilin A (cypa), crustin, and hemocyanin-1 (hep-1) in hepatopancreas were remarkably decreased. The activities of antioxidases and expression of antioxidant-relevant genes in the hepatopancreas were not influenced by PBM inclusion. Crayfish fed different diets exhibited no obvious symptoms of enteritis, but the PBM100 diet destructed intestinal morphology by significantly decreasing the average length of longitudinal ridges. The α-diversity and overall community structure were not significantly influenced but variations were found in the relative abundance of some genera by PBM inclusion. In summary, CAP could successfully replace 75% dietary FM in a basal diet containing 20% fish meal, while higher CAP level compromised growth performance, immunity, and intestinal histology of crayfish.

A portable colorimetric chemosensing regime for ractopamine in chicken samples using μPCD decorated by silver nanoprisms

In recent years the use of ractopamine (RAC), originally synthesized for the treatment of respiratory diseases, is on the rise as a dietary supplement in animals. The excessive use of RAC has some adverse effects on human health. Hence, the demand for simple, easy-to-use, and expendable devices for RAC recognition, even in remote areas, is felt more than ever before. This need prompted us to devise a straightforward colorimetric system for RAC recognition based on the etching effect of RAC on AgNPrs. This nanoprobe is a very advanced materials with great optical properties and stability, which could be used unprecedentedly without any combination or reagents for RAC recognition. Considering the needs and advantages, a simple colorimetric chemosensor for the quantification of RAC was designed and applied to a chicken sample. The designed chemosensor was integrated with an optimized microfluidic paper-based colorimetric device (μPCD), creating a suitable tool for the determination of RAC based on a time/color pattern. The analytical metrics for this simple colorimetric chemosensing regime comprise a best colorimetric LLOQ of 100 μM in solution with 10 μM of μPCD, a spectroscopic LLOQ of 10 nM, and a broad linearity range of 0.1-10 000 μM, which are outstanding compared with other colorimetric techniques. The main remarkable features of this study include the first utilization of AgNPrs with high stability and excellent optical properties without any reagent as an optical sensing probe and optimized μPCD toward RAC recognition and the innovative time/color semi-analytical recognition method. Moreover, the prepared portable μPCD modified with AgNPrs could be a prized candidate for commercialization due to the benefits of the low-cost materials used, like paper and paraffin, and the simple instructions for μPCD preparation. This report could be a pioneering work, inspiring simple and effective on-site semi-analytical recognition devices for harmful substances or illegal drugs, which simply consist of a piece of lightweight paper and one drop of the required reagent.

Valorisation of keratinous wastes: A sustainable approach towards a circular economy

The valorisation of keratinous wastes involves biorefining and recovering the bioresource materials from the keratinous wastes to produce value-added keratin-based bioproducts with a broad application, distribution, and marketability potential. Valorisation of keratinous wastes increases the value of the wastes and enables more sustainable waste management towards a circular bioeconomy. The abundance of keratinous wastes as feedstock from agro-industrial processing, wool processing, and grooming industry benefits biorefinery and extraction of keratins, which could be the optimal solution for developing an ecologically and economically sustainable keratin-based economy. The transition from the current traditional linear models that are deleterious to the environment, which end energy and resources recovery through disposal by incineration and landfilling, to a more sustainable and closed-loop recycling and recovery approach that minimises pollution, disposal challenges, loss of valuable bioresources and potential revenues are required. The paper provides an overview of keratinous wastes and the compositional keratin proteins with the descriptions of the various keratin extraction methods in biorefinery and functional material synthesis, including enzymatic and microbial hydrolysis, chemical hydrolysis (acid/alkaline hydrolysis, dissolution in ionic liquids, oxidative and sulphitolysis) and chemical-free hydrolysis (steam explosion and ultrasonic). The study describes various uses and applications of keratinases and keratin-based composites fabricated through various manufacturing processes such as lyophilisation, compression moulding, solvent casting, hydrogel fabrication, sponge formation, electrospinning, and 3D printing for value-added applications.

Medicinal waterbirds in the traditional healthcare system: an assessment of biodiversity-cultural linkages in Eastern Khyber Pakhtunkhwa, Pakistan

BACKGROUND

Eastern Khyber Pakhtunkhwa is home to a vast range of medicinal and edible waterbird species due to its diverse geographical environment. Waterbird species have been used for various ailments and cultural practices since ancient times, while ethno-pharmacological applications and cultural uses of waterbird species in this area have seldom been documented. This study is the first ethnomedicinal and cultural assessment of waterbird species, and the first compilation and listing of all known data on these species in Eastern Khyber Pakhtunkhwa, Pakistan.

METHODS

Interviews and questionnaires were used to collect data from native respondents (N = 100). To analyze the data, principal component analysis (PCA), relative frequency of citation (RFC), fidelity level (FL%), relative popularity level (RPL), rank order priority, and similarity index were used.

RESULTS

In total, 64 waterbird species were utilized in cultural practices, of which 40 species are used to cure different infectious and chronic diseases such as cold, cough, flu, fever, respiratory disorders, asthma, TB, gastric ulcers, kidney stones, male impotency, obesity, paralysis, piles, cancer, arthritis, body pain, and weakness. PCA showed significant differences in the use of waterbird species among the local inhabitants of the study area, separated along the axis-2 (p < 0.05). The FL% of waterbird species varied from 12 to 100%. 100% FL was analyzed for four waterbird species, i.e., Charadrius mongolus (cold), Gallicrex cinerea (asthma), Anas platyrhynchos (cancer), and Esacus recurvirostris (body weakness). In this study, Mallard (Anas platyrhynchos) was the most popular species used in the healthcare system of Eastern Khyber Pakhtunkhwa, with high RFC (4.06), FL% (100), and RPL (1.0) values.

CONCLUSION

We concluded that waterbird species are more used for medicine and food purposes in the study area. However, in vitro/in vivo assessment of biochemical activities of waterbird species with a maximum FL% might be significant to produce novel drugs. Recent research shows important ethno-ornithological information about native people and their links with waterbird species, which might be helpful for the sustainable use of waterbird diversity in the research area.

Phosphorus recovery from wastewater and bio-based waste: an overview

Phosphorus is one of the most important macronutrients needed for the growth of plants. The fertilizer production market uses 80% of natural, non-renewable phosphorus resources in the form of phosphate rock. The depletion of those deposits forces a search for other alternatives, including biological waste. This review aims to indicate the most important ways to recover phosphorus from biowaste, with particular emphasis on wastewater, sewage sludge, manure, slaughter or food waste. A comparison of utilized methods and directions for future research based on the latest research is presented. Combining biological, chemical, and physical methods with thermal treatment appears to be the most effective way for the treatment of wastewater sludge in terms of phosphorus recovery. Hydrothermal, thermochemical, and adsorption on thermally treated adsorbents are characterized by a high phosphorus recovery rate (over 95%). For animal by-products and other biological waste, chemical methods seems to be the most optimal solution with a recovery rate over 96%. Due to its large volume and relatively low phosphorus content, wastewater is a resource that requires additional treatment to recover the highest possible amount of phosphorus. Pretreatment of wastewater with combined methods seems to be a possible way to improve phosphorus recovery. A compressive evaluation of combined methods is crucial for future research in this area.

The challenges and perspectives for anaerobic digestion of animal waste and fertilizer application of the digestate

The increase in livestock production creates a serious problem of managing animal waste and by-products. Among the wide range of waste valorization methods available, anaerobic digestion is very promising. It is a form of material recycling that also produces renewable energy in the form of biogas, which is reminiscent of energy recycling. The effluent and digestate from the anaerobic digestion process need to be processed further. These materials are widely used in agriculture due to their composition. Both the liquid and solid fractions of digestate are high in nitrogen, making them a valuable source for plants. Before soil or foliar application, conditioning (e.g., with inorganic acids) and neutralization (e.g., with potassium hydroxide) is required to eliminate odorous compounds and microorganisms. Various methods of conducting the process by anaerobic digestion (use of additives increasing activity of microorganisms, co-digestion, multiple techniques of substrate preparation) and the possibility of controlling process parameters such as optimal C/N ratio (15-30), optimal temperature (psychrophilic (<20 °C), mesophilic (35-37 °C) and thermophilic (55 °C) for microorganism activity ensure high efficiency of the process. Literature data describing tests of various digestates on different plants prove high efficiency, determined by yield increase (even by 28%), nitrogen uptake (by 20%) or phosphorus recovery rate (by 43%) or increase of biometric parameters (e.g., leaf area).

Separate collection and bio-waste valorization in the Italian poultry sector by material flow analysis

Poultry meat production and consumption face several challenges under economic, social and environmental perspectives, and increasing concerns are associated with food loss and waste minimization. One of the main issues is related to the absence of a homogeneous and standardized separate collection of bio-waste at country level, which makes chicken bones, skin and food waste valorization a challenging goal. The present research, implementing the material flow analysis to the Italian poultry sector, aims at measuring poultry-related co-products and by-products, exploring food waste, chicken bones and skin and the current trends in the Italian bio-waste separate collection. Then, it discusses alternative separate collection strategies and sustainable consumption habits. Data have been collected according to a research triangulation approach, whereas system boundaries consider slaughterhouse, distribution and final consumption stage. It emerges that more than 1.50 Mt of live animals have been processed to obtain 0.46 Mt of fresh meat and 0.76 Mt of co-products and by-products, of which more than 0.32 Mt are represented by chicken bones and skin. In addition, more than 0.15 Mt of food waste have been recorded. The research adds an extra step towards the identification of awareness campaigns and separate collection strategies at national level.

In ovo corticosterone administration alters body composition irrespective of arginine supplementation in 35-day-old female chicken meat birds

Context Exposure to maternal hormones can permanently alter an embryo’s developmental trajectory. Maternal mediated effects have significant potential in the chicken meat industry, as breeder hens are feed restricted in a bid to improve performance. Evidence suggests breeder hens are chronically stressed, resulting from periods of prolonged hunger. However, evidence linking embryonic exposure to early-life stress and altered offspring phenotype in meat chickens is lacking. Additionally, methods to alleviate the phenotypic consequences of early-life stress have not been comprehensively explored. Nutritional supplementation with amino acids, such as arginine (Arg), may provide one such option, as Arg reportedly enhances performance characteristics in chicken meat birds. Aims An in ovo study was conducted to investigate whether exposure to in ovo stress altered offspring performance in meat chickens. Additionally, Arg was supplemented post-hatch to alleviate reductions in performance, hypothesised to occur as a result of exposure to corticosterone. Method A total of 400 eggs were divided into two groups and administered a corticosterone (CORT) or control (CON) solution at embryonic Day 11. At hatch, birds were separated into four groups based on in ovo and dietary treatments: CORT-Control, CORT-Arg, CON-Arg and CON-Control. Birds fed supplementary Arg diets received an Arg:lysine inclusion of 125%. Bodyweight (bwt) and feed conversion were recorded weekly. Birds were euthanised at embryonic Day 15, Day 0, 7, 21 (n = 40 birds/time point), 28 and 35 (n = 48 birds/time point) for organ collection. A total of 12 additional female birds were euthanised and subjected to a dual-energy X-ray absorptiometry scan for body composition at Day 35. Results Neither in ovo nor diet treatments influenced bwt, bwt gain, feed conversion or plasma corticosterone at any time point, nor did any in ovo by diet interaction exist. Female birds exposed to CORT exhibited significantly greater fat mass (%bwt; P = 0.007) and reduced lean mass (%bwt; P = 0.026) compared with CON females at Day 35. Supplementary Arg did not influence bird body composition. Conclusions These findings suggest in ovo exposure to CORT may negatively influence body composition of female birds. Implications Understanding the effects of the maternal/in ovo environment may provide a novel approach to further improve carcass quality and flock uniformity.

Production of green diesel from catalytic deoxygenation of chicken fat oil over a series binary metal oxide-supported MWCNTs

Deoxygenation processes that exploit milder reaction conditions under H₂-free atmospheres appear environmentally and economically effective for the production of green diesel.

Comparing energy state and environmental impacts in ostrich and chicken production systems

Energy state and environmental impacts of production systems are of main criteria to reach sustainability. In the present research, ostrich was compared with a broiler production system based on the criteria. The required data was gathered in Boukan Township, West Azerbaijan, Iran, by a questioner method. The total input energy in ostrich and broiler systems was calculated as 150,419.81 MJ (1 ton of bird year)^-1 and 344,579.58 MJ (1 ton of bird year)^-1, respectively. Diesel fuel and feed (41.39% and 36.95%, respectively) in broiler and electricity (45.87%) in the ostrich production system had the highest energy shares. Eleven impact categories were estimated by SimaPro software in the studied systems. Except for human toxicity, fresh water aquatic ecotoxicity, and terrestrial ecotoxicity, the amounts of other environmental impacts in the ostrich production system were lower than those of the poultry production system. The amount of global warming indicator for the production of 1 ton of broiler chicken was 17,400 kg CO₂ eq year^-1 that was equal to 4350 kg CO₂ eq period^-1. This value was obtained as 1.68 × 10⁴ kg CO₂ eq year^-1 for the production of ostrich meat. In both production systems, feed was the main factor responsible for almost all studied environmental impacts.

Energy and carbon footprints of chicken and pork from intensive production systems in Argentina

Due to the heterogeneity and complexity of food systems, there is a need to increase the knowledge on environmental impacts of regional productions by performing studies in a transparent manner, so that researchers could compare and accurately adapt such data to assess mitigation strategies. With the exception of beef, chicken and pork are the most consumed meats in Argentina and their consumption is expected to continuing increasing. However, despite the growing importance of chicken and pork industry, no studies on environmental impact of these products have been conducted to date in this country. Performing a life cycle inventory with data derived from government statistical publications, academia and communications with industry, the present study aims to investigate the energy and carbon footprints per ton of live weight (LW) of chickens and pigs from intensive production systems at farm gate in Argentina. In addition, we discussed in detail the effects on energy and carbon footprints of two animal diets which comprise different soybean by-products commonly used in animal husbandry, namely expeller-extruded soybean meal and solvent-extracted soybean meal and oil. We found that the energy and carbon footprint at farm gate for chicken was 13.6-15.1 GJ/ton LW and 2.03-2.22 ton CO₂-eq/ton LW, for pigs in hoop systems 23.2-24.0 GJ/ton LW and 5.14-5.17 ton CO₂-eq/ton LW, and for pigs in confinement systems 23.6-24.2 GJ/ton LW and 6.06-6.45 ton CO₂-eq/ton LW, respectively. The choice of expeller-extruded soybean meal or solvent-extracted soybean meal and oil as feed ingredients showed small differences on the energy and carbon footprints of chickens and pigs.