Nanoscale Protection Layers To Mitigate Degradation in High-Energy Electrochemical Energy Storage Systems

Dynamic Electrode-Electrolyte Intermixing in Solid-State Sodium Nano-Batteries

Nanostructured solid-state batteries (SSBs) are poised to meet the demands of next-generation energy storage technologies by realizing performance competitive to their liquid-based counterparts while simultaneously offering improved safety and expanded form factors. Atomic layer deposition (ALD) is among the tools essential to fabricate nanostructured devices with challenging aspect ratios. Here, we report the fabrication and electrochemical testing of the first nanoscale sodium all-solid-state battery (SSB) using ALD to deposit both the V₂O₅ cathode and NaPON solid electrolyte followed by evaporation of a thin-film Na metal anode. NaPON exhibits remarkable stability against evaporated Na metal, showing no electrolyte breakdown or significant interphase formation in the voltage range of 0.05-6.0 V vs Na/Na⁺. Electrochemical analysis of the SSB suggests intermixing of the NaPON/V₂O₅ layers during fabrication, which we investigate in three ways: in situ spectroscopic ellipsometry, time-resolved X-ray photoelectron spectroscopy (XPS) depth profiling, and cross-sectional cryo-scanning transmission electron microscopy (cryo-STEM) coupled with electron energy loss spectroscopy (EELS). We characterize the interfacial reaction during the ALD NaPON deposition on V₂O₅ to be twofold: (1) reduction of V₂O₅ to VO₂ and (2) Na⁺ insertion into VO₂ to form Na_xVO₂. Despite the intermixing of NaPON-V₂O₅, we demonstrate that NaPON-coated V₂O₅ electrodes display enhanced electrochemical cycling stability in liquid-electrolyte coin cells through the formation of a stable electrolyte interphase. In all-SSBs, the Na metal evaporation process is found to intensify the intermixing reaction, resulting in the irreversible formation of mixed interphases between discrete battery layers. Despite this graded composition, the SSB can operate for over 100 charge-discharge cycles at room temperature and represents the first demonstration of a functional thin-film solid-state sodium-ion battery.

A Polar and Ordered-Channel Composite Separator Enables Antidendrite and Long-Cycle Lithium Metal Batteries

Lithium (Li) metal as an anode replacing the traditional graphite could largely enhance the specific energy density of Li batteries. However, the repeated formation of solid electrolyte interfaces on the surface of Li metal upon plating/stripping leads to a low Coulombic efficiency, and the growth of Li dendrites upon cycling probably causes the short circuit or even explosion of the batteries, both of which block the commercial application of Li metal in lithium metal batteries (LMBs). Herein, we report an antidendrite AAO@PVDF-HFP composite separator fabricated by a two-step method, which features the ordered pore channels and the polar groups in the channels. This novel composite separator has a good wettability to the electrolyte, high mechanical properties, and high ionic conductivity. Expectedly, the assembled batteries based on our novel composite separator show many impressive performances. In Li-Li cells, the cycling life up to 1600 h at an areal current density of 2 mA/cm² can be realized; in Li-Cu cells, the cycling life of more than 1000 h with a high Coulombic efficiency of 99.9% at 1 mA/cm² can be achieved. More interestingly, the Li/LiFePO₄ full batteries constructed by the novel AAO@PVDF-HFP composite separators show a high discharge capacity of 140 mAh/g and weak capacity decays even after 360 cycles. The novel design of the separator with ordered channels and polar groups presents an effective route for developing the next-generation LMBs.

Atomic Layer Deposition of Sodium Phosphorus Oxynitride: A Conformal Solid-State Sodium-Ion Conductor

The development of novel materials that are compatible with nanostructured architectures is required to meet the demands of next-generation energy-storage technologies. Atomic layer deposition (ALD) allows for the precise synthesis of new materials that can conformally coat complex 3D structures. In this work, we demonstrate a thermal ALD process for sodium phosphorus oxynitride (NaPON), a thin-film solid-state electrolyte (SSE), for sodium-ion batteries (SIBs). NaPON is analogous to the commonly used lithium phosphorus oxynitride SSE in lithium-ion batteries. The ALD process produces a conformal film with a stoichiometry of Na₄PO₃N, corresponding to a sodium polyphosphazene structure. The electrochemical properties of NaPON are characterized to evaluate its potential in SIBs. The NaPON film exhibited a high ionic conductivity of 1.0 × 10^-7 S/cm at 25 °C and up to 2.5 × 10^-6 S/cm at 80 °C, with an activation energy of 0.53 eV. In addition, the ionic conductivity is comparable and even higher than the ionic conductivities of ALD-fabricated Li⁺ conductors. This promising result makes NaPON a viable SSE or passivation layer in solid-state SIBs.

Origin of lithium whisker formation and growth under stress

Lithium metal has the lowest standard electrochemical redox potential and very high theoretical specific capacity, making it the ultimate anode material for rechargeable batteries. However, its application in batteries has been impeded by the formation of Li whiskers, which consume the electrolyte, deplete active Li and may lead to short-circuit of the battery. Tackling these issues successfully is dependent on acquiring sufficient understanding of the formation mechanisms and growth of Li whiskers under the mechanical constraints of a separator. Here, by coupling an atomic force microscopy cantilever into a solid open-cell set-up in environmental transmission electron microscopy, we directly capture the nucleation and growth behaviour of Li whiskers under elastic constraint. We show that Li deposition is initiated by a sluggish nucleation of a single crystalline Li particle, with no preferential growth directions. Remarkably, we find that retarded surface transport of Li plays a decisive role in the subsequent deposition morphology. We then explore the validity of these findings in practical cells using a series of carbonate-poisoned ether-based electrolytes. Finally, we show that Li whiskers can yield, buckle, kink or stop growing under certain elastic constraints.

Efficient Design for a High-Energy and High-Power Capability Hybrid Electric Power Device with Enhanced Electrochemical Interfaces

Fabrication of novel electrode architectures with tailored electrochemical interfaces (EI) is an effective strategy for enhancing charge and mass transport processes within electrochemical devices. Here, we design and fabricate a well-hybrid electrode based on the coupling of polyaniline (PANI) nanowires and Pt-based electrocatalysts to manufacture a hybrid electric power device (HEPD) combining the advantages of supercapacitors and fuel cells. Because of the boosted charge transfer between PANI nanowires and Pt-based materials via enhanced EIs, the HEPD assembled with hybrid electrodes shows remarkable performance with a peak power density of 222 mW cm^-2, a specific power of 3810 W kg^-1, and a specific energy of 2100 Wh kg^-1, normalized to the mass of membrane electrode assemblies. The in situ Raman spectra and extended electrochemical studies demonstrate the intrinsic mechanism of charge transfer processes within hybrid electrodes, shedding light on the alternative progress of electrochemical energy conversion systems and storage devices.

Electrochemically Controlled Solid Electrolyte Interphase Layers Enable Superior Li-S Batteries

Lithium-sulfur (Li-S) batteries suffer from shuttle reactions during electrochemical cycling, which cause the loss of active material sulfur from sulfur-carbon cathodes, and simultaneously incur the corrosion and degradation of the lithium metal anode by forming passivation layers on its surface. These unwanted reactions therefore lead to the fast failure of batteries. The preservation of the highly reactive lithium metal anode in sulfur-containing electrolytes has been one of the main challenges for Li-S batteries. In this study, we systematically controlled and optimized the formation of a smooth and uniform solid electrolyte interphase (SEI) layer through electrochemical pretreatment of the Li metal anode under controlled current densities. A distinct improvement of battery performance in terms of specific capacity and power capability was achieved in charge-discharge cycling for Li-S cells with pretreated Li anodes compared to pristine untreated ones. Importantly, at a higher power density (1 C rate, 3 mA cm^-2), the Li-S cells with pretreated Li anodes protected by a controlled elastomer (Li-Protected-by-Elastomer, LPE)) show the suppression of the Li dendrite growth and exhibit 3-4 times higher specific capacity than the untreated ones after 100 electrochemical cycles. The formation of such a controlled uniform SEI was confirmed, and its surface chemistry, morphology, and electrochemical properties were characterized by X-ray photoelectron spectroscopy, focused-ion beam cross sectioning, and scanning electron microscopy. Adequate pretreatment current density and time are critical in order to form a continuous and uniform SEI, along with good Li-ion transport property.

Reviving lithium cobalt oxide-based lithium secondary batteries-toward a higher energy density

This review summarizes the key challenges, effective modification strategies and perspectives regarding reviving lithium cobalt oxide-based lithium secondary batteries-toward a higher energy density.