Additively Manufactured Flow-Resistive Pulse Sensors

Multi-resistive pulse sensor microfluidic device

Resistive pulse sensors have been used to characterise everything from whole cells to small molecules. Their integration into microfluidic devices has simplified sample handling whilst increasing throughput. Typically, these devices measure a limited size range, making them prone to blockages in complex sample matrixes. To prolong their life and facilitate their use, samples are often filtered or prepared to match the sample with the sensor diameter. Here, we advance our tuneable flow resistive pulse sensor which utilises additively manufactured parts. The sensor allows parts to be easily changed, washed and cleaned, its simplicity and versatility allow components from existing nanopore fabrication techniques such as glass pipettes to be integrated into a single device. This creates a multi-nanopore sensor that can simultaneously measure particles from 0.1 to 30 μm in diameter. The orientation and controlled fluid flow in the device allow the sensors to be placed in series, whereby smaller particles can be measured in the presence of larger ones without the risk of being blocked. We illustrate the concept of a multi-pore flow resistive pulse sensor, by combining an additively manufactured tuneable sensor, termed sensor 1, with a fixed nanopore sensor, termed sensor 2. Sensor 1 measures particles as small as 10 μm in diameter, whilst sensor 2 can be used to characterise particles as small as 100 nm, depending upon its dimensions. We illustrate the dual pore sensor by measuring 1 and 10 μm particles simultaneously.

A Tunable Three-Dimensional Printed Microfluidic Resistive Pulse Sensor for the Characterization of Algae and Microplastics

Technologies that can detect and characterize particulates in liquids have applications in health, food, and environmental monitoring. Simply counting the numbers of cells or particles is not sufficient for most applications; other physical properties must also be measured. Typically, it is necessary to compromise between the speed of a sensor and its chemical and biological specificity. Here, we present a low-cost and high-throughput multiuse counter that classifies a particle's size, concentration, and shape. We also report how the porosity/conductivity or the particle can influence the signal. Using an additive manufacturing process, we have assembled a reusable flow resistive pulse sensor capable of being tuned in real time to measure particles from 2 to 30 μm across a range of salt concentrations, i.e., 2.5 × 10^-4 to 0.1 M. The device remains stable for several days with repeat measurements. We demonstrate its use for characterizing algae with spherical and rod structures as well as microplastics shed from tea bags. We present a methodology that results in a specific signal for microplastics, namely, a conductive pulse, in contrast to particles with smooth surfaces such as calibration particles or algae, allowing the presence of microplastics to be easily confirmed and quantified. In addition, the shapes of the signal and of the particle are correlated, giving an extra physical property to characterize suspended particulates. The technology can rapidly screen volumes of liquid, 1 mL/min, for the presence of microplastics and algae.

A methodology for characterising nanoparticle size and shape using nanopores

The discovery and characterisation of nanomaterials represents a multidisciplinary problem. Their properties and applications within biological, physical and medicinal sciences depend on their size, shape, concentration and surface charge. No single technology can currently measure all characteristics. Here we combine resistive pulse sensing with predictive logistic regression models, termed RPS-LRM, to rapidly characterise a nanomaterial's size, aspect ratio, shape and concentration when mixtures of nanorods and nanospheres are present in the same solution. We demonstrate that RPS-LRM can be applied to the characterisation of nanoparticles over a wide size range, and varying aspect ratios, and can distinguish between nanorods over nanospheres when they possess an aspect ratio grater then two. The RPS-LRM can rapidly measure the ratios of nanospheres to nanorods in solution within mixtures, regardless of their relative sizes and ratios i.e. many large nanospherical particles do not interfere with the characterisation of smaller nanorods. This was done with a 91% correct classification of nanospherical particles and 72% correct classification of nanorods even when the fraction of nanorods in solution is as low as 20%. The methodology here will enable the classification of nanomedicines, new nanomaterials and biological analytes in solution.