From Unavoidable CO2 Source to CO2 Sink? A Cement Industry Based on CO2 Mineralization

An exploratory diagnosis and proposed index of technological change and sustainable industrial development in selected OECD member countries

Industrial development has resulted in economic progress and the well-being of the society. At the same time, the impact of the industrial complex has disrupted the environment and resulted in climate change related impacts. The purpose of this study was to carry out an exploratory diagnosis and propose a technological change and sustainable industrial development index at the international level. Therefore, a network study was conducted to identify the main nodes and thematic clusters associated with cleaner production. A patent analysis was applied to technologies related three selected/relevant areas of cleaner production, i.e. carbon footprint, wastewater treatment, and renewable energy. Additionally, based on factor analysis, an index including different indicators related to scientific, technological, economic, environmental, and social issues was developed and proposed in this study.

Influence of Cations on Direct CO2 Capture and Mineral Film Formation: The Role of KCl and MgCl2 at the Air/Electrolyte/Iron Interface

Uncovering the mechanisms associated with CO2 capture through mineralization is vital for addressing rising CO2 levels. Iron in planetary soils, the mineral cycle, and atmospheric dust react with CO2 through complex surface chemistry. Here, the effect of cations on the growth of carbonate films on iron surfaces was investigated. In situ polarized modulated infrared reflection absorption spectroscopy was used to measure CO2 adsorption and oxidation of iron in MgCl2(aq) and KCl(aq), compared to FeCl2(aq) at the air/electrolyte/iron interface. The cation was found to influence the film composition and growth rates, as corroborated by infrared and photoelectron spectroscopy. In MgCl2(aq), a mixture of hydromagnesite, magnesite, and a Mg hydroxy carbonate film was grown on iron, while in KCl(aq), a potassium-rich bicarbonate film was grown. The cations were found to affect the rates of hydroxylation and carbonation, confirming a specific cation effect on carbonate film growth. In the submerged region, a heterogeneous mixture of lepidocrocite and iron hydroxy carbonate was produced, suggesting that Fe2+ dominates the surface products. Surface roughness measurements from in situ atomic force microscopy indicate iron initially corrodes faster in MgCl2(aq) than KCl(aq), due to the Cl- ions that initiate pitting and corrosion. In this region, cations were not found to affect the morphologies. This study shows surface corrosion is necessary to provide nucleation sites for film growth and that the cations influence the carbonate film, relevant for CO2 capture and planetary processes.

3D Bioprinting of Food Grade Hydrogel Infused with Living Pleurotus ostreatus Mycelium in Non-sterile Conditions

Mycelium is the root-like network of fungi. Mycelium biocomposites prepared by template replication (molding) can function as environmentally friendly alternatives to conventional polystyrene foams, which are energy- and carbon-intensive to manufacture. Recently, several studies have shown that 3D bioprinting technologies can be used to produce high value functional mycelium products with intricate geometries that are otherwise difficult or impossible to achieve via template replication. A diverse range of nutrients, thickeners, and gelling agents can be combined to produce hydrogels suitable for 3D bioprinting. 3D bioprinting with hydrogel formulations infused with living fungi produces engineered living materials that continue to grow after bioprinting is complete. However, a hydrogel formulation optimized for intricate 3D bioprinting of Pleurotus ostreatus mycelium, which is among the strains most commonly used in mycelium biocomposite fabrication, has yet to be described. Here, we design and evaluate a versatile hydrogel formulation consisting of malt extract (nutrient), carboxymethylcellulose and cornstarch (thickeners), and agar (gelling agent), all of which are easily sourced food grade reagents. We also outline a reproducible workflow to infuse this hydrogel with P. ostreatus liquid culture for 3D bioprinting of intricate structures comprised of living P. ostreatus mycelium and characterize the changes in height and mass as well as hardness of the prints during mycelium growth. Finally, we demonstrate that the workflow does not require a sterile bioprinting environment to achieve successful prints and that the same mycelium-infused hydrogel can be supplemented with additives such as sawdust to produce mycelium biocomposite objects. These findings demonstrate that 3D bioprinting using mycelium-based feedstocks could be a promising biofabrication technique to produce engineered living materials for applications such as mushroom cultivation, food preparation, or construction of the built environment.

Roadmap to a net-zero carbon cement sector: Strategies, innovations and policy imperatives

The cement industry plays a significant role in global carbon emissions, underscoring the urgent need for measures to transition it toward a net-zero carbon footprint. This paper presents a detailed plan to this end, examining the current state of the cement sector, its carbon output, and the imperative for emission reduction. It delves into various low-CO2 technologies and emerging innovations such as alkali-activated cements, calcium looping, electrification, and bio-inspired materials. Economic and policy factors, including cost assessments and governmental regulations, are considered alongside challenges and potential solutions. Concluding with future prospects, the paper offers recommendations for policymakers, industry players, and researchers, highlighting the roadmap's critical role in achieving a carbon-neutral cement sector.

Mechanistic insights into the co-recovery of nickel and iron via integrated carbon mineralization of serpentinized peridotite by harnessing organic ligands

The rising need to produce a decarbonized supply chain of energy critical metals with inherent carbon mineralization motivates advances in accelerating novel chemical pathways in a mechanistically-informed manner. In this study, the mechanisms underlying co-recovery of energy critical metals and carbon mineralization by harnessing organic ligands are uncovered by investigating the influence of chemical and mineral heterogeneity, along with the morphological transformations of minerals during carbon mineralization. Serpentinized peridotite is selected as the feedstock, and disodium EDTA dihydrate (Na2H2EDTA·2H2O) is used as the organic ligand for metal recovery. Nickel extraction efficiency of ∼80% and carbon mineralization efficiency of ∼73% is achieved at a partial pressure of CO2 of 50 bars, reaction temperature of 185 °C, and 10 hours of reaction time in 2 M NaHCO3 and 0.1 M Na2H2EDTA·2H2O. Extensive magnesite formation is evidence of the carbon mineralization of serpentine and olivine. An in-depth investigation of the chemo-morphological evolution of the CO2-fluid-mineral system during carbon mineralization reveals several critical stages. These stages encompass the initial incongruent dissolution of serpentine resulting in a Si-rich amorphous layer acting as a diffusion barrier for Mg2+ ions, subsequent exfoliation of the silica layer to expose unreacted olivine, and the concurrent formation of magnesite. Organic ligands such as Na2H2EDTA·2H2O aid the dissolution and formation of magnesite crystals. The organic ligand exhibits higher stability for Ni-complex ions than the corresponding divalent metal carbonate. The buffered environment also facilitates concurrent mineral dissolution and carbonate formation. These two factors contribute to the efficient co-recovery of nickel with inherent carbon mineralization to produce magnesium carbonate. These studies provide fundamental insights into the mechanisms underlying the co-recovery of energy critical metals with inherent carbon mineralization which unlocks the value of earth abundant silicate resources for the sustainable recovery of energy critical metals and carbon management.

Enhanced Nesquehonite Formation and Stability in the Presence of Dissolved Silica

One possible carbon dioxide sequestration strategy is via the carbonation of dissolved Mg2+ obtained through olivine ((Mg,Fe)2SiO4) dissolution. However, silica is also produced during the breakdown of olivine. This component may have a detrimental effect on the yield of Mg-carbonate as Mg2+ incorporation into complex Mg silicate phases would limit CO2 uptake by this system. Yet this potential competition is currently not considered. Here, we use crystal growth experiments at temperatures applicable for potential coastal applications to test the effect of silica on the formation of the hydrated Mg-carbonate phase nesquehonite (MgCO3·3H2O). Solution chemistry analysis coupled with phase identification demonstrates that the presence of silica in the solution can actually assist the formation of nesquehonite and increase its yield by as much as 60 times. Our findings suggest that the presence of silica changes interfacial stabilities, lowering the energetic barrier for nesquehonite nucleation. In addition, in situ attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) transformation experiments demonstrated that nesquehonite precipitating in a solution containing a high concentration of dissolved silica exhibits enhanced stability against its transformation into hydromagnesite. These findings will help to better constrain what we expect for applications of olivine during carbon remediation strategies as well as assist yields for industrial applications that use Mg-based cement as building materials to facilitate a CO2-neutral or negative footprint.

A Novel POP-Ni Catalyst Derived from PBTP for Ambient Fixation of CO2 into Cyclic Carbonates

The immobilization of homogeneous catalysts has always been a hot issue in the field of catalysis. In this paper, in an attempt to immobilize the homogeneous [Ni(Me₆Tren)X]X (X = I, Br, Cl)-type catalyst with porous organic polymer (POP), the heterogeneous catalyst PBTP-Me₆Tren(Ni) (POP-Ni) was designed and constructed by quaternization of the porous bromomethyl benzene polymer (PBTP) with tri[2-(dimethylamino)ethyl]amine (Me₆Tren) followed by coordination of the Ni(II) Lewis acidic center. Evaluation of the performance of the POP-Ni catalyst found it was able to catalyze the CO₂ cycloaddition with epichlorohydrin in N,N-dimethylformamide (DMF), affording 97.5% yield with 99% selectivity of chloropropylene carbonate under ambient conditions (80 °C, CO₂ balloon). The excellent catalytic performance of POP-Ni could be attributed to its porous properties, the intramolecular synergy between Lewis acid Ni(II) and nucleophilic Br anion, and the efficient adsorption of CO₂ by the multiamines Me₆Tren. In addition, POP-Ni can be conveniently recovered through simple centrifugation, and up to 91.8% yield can be obtained on the sixth run. This research provided a facile approach to multifunctional POP-supported Ni(II) catalysts and may find promising application for sustainable and green synthesis of cyclic carbonates.

Utilization of Gasification Coarse Slag Powder as Cement Partial Replacement: Hydration Kinetics Characteristics, Microstructure and Hardening Properties

Coal gasification coarse slag (GFS) is a byproduct of coal gasification technology, which contains abundant amorphous aluminosilicate minerals. GFS has low carbon content, and its ground powder has potential pozzolanic activity, which can be used as a supplementary cementitious material (SCM) for cement. Herein, GFS-blended cement was studied in terms of ion dissolution characteristics, initial hydration kinetics, hydration reaction process, microstructure evolution process, and the development of the mechanical strength of their paste and mortar. Enhanced alkalinity and elevated temperature could increase the pozzolanic activity of GFS powder. The specific surface area of GFS powder and its content did not change the reaction mechanism of cement. The hydration process was divided into three stages: crystal nucleation and growth (NG), phase boundary reaction (I), and diffusion reaction (D). A higher specific surface area of the GFS powder could improve the chemical kinetic process of the cement system. The degree of reaction of GFS powder and blended cement had a positive correlation. A low GFS powder content (10%) with a high specific surface area (463 m²/kg) showed the best activation in cement as well as improving the late mechanical properties of cement. The results show GFS powder with low carbon content has the application value as SCM.

Prospects for Simultaneously Capturing Carbon Dioxide and Harvesting Water from Air

Mitigation of anthropogenic climate change is expected to require large-scale deployment of carbon dioxide removal strategies. Prominent among these strategies is direct air capture with sequestration (DACS), which encompasses the removal and long-term storage of atmospheric CO₂  by purely engineered means. Because it does not require arable land or copious amounts of freshwater, DACS is already attractive in the context of sustainable development, but opportunities to improve its sustainability still exist. Leveraging differences in the chemistry of CO₂  and water adsorption within porous solids, here, the prospect of simultaneously removing water alongside CO₂  in direct air capture operations is investigated. In many cases, the co-adsorbed water can be desorbed separately from chemisorbed CO₂  molecules, enabling efficient harvesting of water from air. Depending upon the material employed and process conditions, the desorbed water can be of sufficiently high purity for industrial, agricultural, or potable use and can thus improve regional water security. Additionally, the recovered water can offset a portion of the costs associated with DACS. In this Perspective, molecular- and process-level insights are combined to identify routes toward realizing this nascent yet enticing concept.

CO2 Mineralization Methods in Cement and Concrete Industry

Production of Portland clinker is inherently associated with CO2 emissions originating from limestone decomposition, the irreplaceable large-scale source of calcium oxide needed. Besides carbon capture and storage, CO2 mineralization is the only lever left to reduce these process emissions. CO2 mineralization is a reversal reaction to clinker production—CO2 is bound into stable carbonates in an exothermic process. It can be applied in several environmentally and economically favorable ways at different stages of clinker, cement and concrete life cycle. These possibilities are assessed and discussed in this contribution. The results demonstrate that when combined with concrete recycling, the complete circularity of all its constituents, including the process CO2 emissions from the clinker, can be achieved and the overall related CO2 intensity significantly reduced.

Influence of Different Parameters on the Performance of Alkali-Activated Slag/Fly Ash Composite System

In order to study the influence law of each parameter on the performance of the alkali-activated composite gelling system, the influence degree was sorted, and the most important parameter affecting each performance was found. The solution of liquid water glass and solid sodium hydroxide was used as the alkaline activator, and the mixing ratio was designed by the orthogonal test method. The effects of four parameters of fly ash content, water glass modulus, water glass solid content, and water–solid ratio on the working performance and mechanical properties of alkali-activated slag–fly ash composite cementation system were discussed. The gelling system was studied by microscopic experiments such as SEM and FTIR. The results show that the solid content of water glass has the greatest influence on the fluidity of the composite cementitious system, and the content of fly ash is the primary factor affecting the setting time of the material. The flexural and compressive strengths at the age of 7 d and 28 d were most affected by the content of fly ash, and the solid content of water glass had the greatest influence on the flexural and compressive strengths at the age of 2 d. From the perspective of microscopic morphology, in the high-strength samples, the fly ash particles and the remaining outer shell are embedded in the gel to form a dense whole. When the amount of silica in the composite gelling system is too high, it will cause the phenomenon of low macroscopic mechanical properties.