Leveraging 3D Printing for the Design of High-Performance Venturi Microbubble Generators

Effects of Gas Type, Oil, Salts and Detergent on Formation and Stability of Air and Carbon Dioxide Bubbles Produced by Using a Nanobubble Generator

Recent developments in ultrafine bubble generation have opened up new possibilities for applications in various fields. Herein, we investigated how substances in water affect the size distribution and stability of microbubbles generated by a common nanobubble generator. By combining light scattering techniques with optical microscopy and high-speed imaging, we were able to track the evolution of microbubbles over time during and after bubble generation. Our results showed that air injection generated a higher number of microbubbles (<10 μm) than CO₂ injection. Increasing detergent concentration led to a rapid increase in the number of microbubbles generated by both air and CO₂ injection and the intensity signal detected by dynamic light scattering (DLS) slightly increased. This suggested that surface-active molecules may inhibit the growth and coalescence of bubbles. In contrast, we found that salts (NaCl and Na₂CO₃) in water did not significantly affect the number or size distribution of bubbles. Interestingly, the presence of oil in water increased the intensity signal and we observed that the bubbles were coated with an oil layer. This may contribute to the stability of bubbles. Overall, our study sheds light on the effects of common impurities on bubble generation and provides insights for analyzing dispersed bubbles in bulk.

Ceramic 3D Printing via Dye-Sensitized Photopolymerization Under Green LED

Photopolymerization-based ceramic 3D printing shows unmatched superiority in fabricating high-performance ceramic parts compared with the conventional preparation technology. Nevertheless, it remains challenging to achieve efficient 3D printing due to the light scattering in photosensitive ceramic slurries, increasing the width of solidification and reducing the curing depth during photocuring. Herein, we report an efficient ceramic 3D printing approach based on curcuminoid dye-sensitized photopolymerization under green light-emitting diode (LED). For deep penetration and minimal light scattering, ceramic bodies with good performance can be produced from a ceramic slurry with curcuminoid dye by using a green LED-digital light processing (DLP) 3D printer. Curcuminoid dye was found to provide the ability to transfer electrons to photoinitiator and play a role in improving the accuracy of the entire 3D printing process. The proposed approach here provides a viable solution toward efficient ceramic additive manufacturing by green LED-DLP-3D printing.

3D Printed Gas Distributor for Enhanced Production of CaCO3 via Bubbling Carbonation

Bubbling carbonation is the most widely used method for production of CaCO₃. A structure-controllable preparation of calcium carbonate with homogeneous crystallinity and narrow particle size distribution is generally required. In this work, a gas distributor is designed and fabricated by light-curing three-dimensional (3D) printing technology to optimize the pore size and distribution of the distributor. The printed gas distributor is combined with a home-made glass vessel to form a simple carbonation reactor without the need for stirring. With the optimized gas flow rate and concentration of Ca(OH)₂, this reactor produces small-sized bubbles continuously and uniformly. A homogeneous bubble flow regime can be thus easily formed with the printed distributor, which leads to an enhanced production of calcium carbonate at room temperature with a uniform morphology and narrow particle size distribution. The time required for carbonization is significantly reduced as well. The present study extends the 3D printing to the construction of bubbling reactors with broad applications beyond production of CaCO₃.

A comparative study of removal efficiency of organic contaminant in landfill leachate-contaminated groundwater under micro-nano-bubble and common bubble aeration

Landfill leachate-contaminated groundwater is widespread all over the world. In order to study the organic contaminant removal efficiency of landfill leachate-contaminated groundwater under oxygen micro-nano-bubble (MNB) aeration, a series of lab-scale experiments of oxygen MNB aeration as well as common bubble (CB) aeration were conducted. Firstly, the difference in mass transfer, microbial activity enhancement, and contaminant removal efficiency between MNB and CB aeration was estimated. Then, the composition variations of dissolved organic matter (DOM) in groundwater treated by MNB or CB aeration were characterized by ultraviolet-visible (UV-VIS) absorption spectrum and fluorescence excitation-emission matrix (EEM). The test results showed that the oxygen utilization efficiency and volumetric oxygen transfer coefficient of MNB aeration were 10 and 50 times that of oxygen CB aeration, respectively. On the 30th day after MNB aeration, the dehydrogenase activity (DHA) of groundwater increased by 101.25%. Compared with CB aeration, the chemical oxygen demand (COD), 5-day biochemical oxygen demand (BOD₅), and ammonia nitrogen removal efficiency under MNB aeration increased by 29.72%, 13.43%, and 138.59%, respectively. With the biodegradation effect of MNB aeration, a large number of protein-like and soluble microbial by-product substances were degraded, and humic and fulvic acid-like substances were degraded to a certain level. Oxygen MNB aeration played a chemical oxidation effect while enhancing the biodegradation of groundwater, and it was an energy-efficient landfill leachate-contaminated groundwater treatment method.