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An M, Xia W, Cheng K, Zhu J, Yin X, Luo D, Wu J, Xia M. Ingenious use of autocatalytic hydrodeoxygenation for the separation and recovery of oil and iron from rolling oil sludge. ENVIRONMENTAL RESEARCH 2023; 239:117357. [PMID: 37848081 DOI: 10.1016/j.envres.2023.117357] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/18/2023] [Revised: 10/03/2023] [Accepted: 10/07/2023] [Indexed: 10/19/2023]
Abstract
This paper introduces a transformative hydrodeoxygenation process for the simultaneous recovery of oil and iron from hazardous rolling oil sludge (ROS). Leveraging the inherent catalytic capabilities of iron/iron oxide nanoparticles in the sludge, our process enables the conversion of fatty acids and esters into hydrocarbons under conditions of 4.5 MPa, 330 °C, and 500 rpm. This reaction triggers nanoparticle aggregation and subsequent separation from the oil phase, allowing for effective resource recovery. In contrast to conventional techniques, this method achieves a high recovery rate of 98.3% while dramatically reducing chemical reagent consumption. The reclaimed petroleum and iron-ready for high-value applications-are worth 3910 RMB/ton. Moreover, the process facilitates the retrieval of nanoscale magnetic Fe and Fe0 particles, and the oil, with an impressive hydrocarbon content of 87.8%, can be further refined. This energy-efficient approach offers a greener, more sustainable pathway for ROS valorization.
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Affiliation(s)
- Mingze An
- College of Chemistry and Chemical Engineering, Hubei Key Laboratory of Biomass Fibers and Eco-dyeing and Finishing, Wuhan Textile University, Wuhan 430200, China
| | - Wangzhe Xia
- Hubei Vocational College of Bio-Technology, Wuhan 430200, China
| | - Kai Cheng
- College of Chemistry and Chemical Engineering, Hubei Key Laboratory of Biomass Fibers and Eco-dyeing and Finishing, Wuhan Textile University, Wuhan 430200, China
| | - Junjiang Zhu
- College of Chemistry and Chemical Engineering, Hubei Key Laboratory of Biomass Fibers and Eco-dyeing and Finishing, Wuhan Textile University, Wuhan 430200, China
| | - Xianze Yin
- College of Materials Science and Engineering, State Key Laboratory of New Textile Materials & Advanced Processing Technology, Wuhan Textile University, Wuhan 430200, China
| | - Dan Luo
- Analytical Application Center, Analytical & Measuring Instruments Division, Shimadzu (China) Co., LTD. Wuhan Branch, China
| | - Jianhong Wu
- College of Chemistry and Chemical Engineering, Hubei Key Laboratory of Biomass Fibers and Eco-dyeing and Finishing, Wuhan Textile University, Wuhan 430200, China.
| | - Minggui Xia
- College of Chemistry and Chemical Engineering, Hubei Key Laboratory of Biomass Fibers and Eco-dyeing and Finishing, Wuhan Textile University, Wuhan 430200, China.
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Rahmawati Z, Santoso L, McCue A, Azua Jamari NL, Ninglasari SY, Gunawan T, Fansuri H. Selectivity of reaction pathways for green diesel production towards biojet fuel applications. RSC Adv 2023; 13:13698-13714. [PMID: 37152559 PMCID: PMC10157453 DOI: 10.1039/d3ra02281a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/06/2023] [Accepted: 04/10/2023] [Indexed: 05/09/2023] Open
Abstract
Green diesel is the second generation biofuel with the same structure as fossil fuels (alkanes), allowing this biofuel to provide excellent fuel properties over biodiesel such as higher energy content and lower hazardous gas emission. Generally, green diesel can be produced through the deoxygenation/hydrogenation of natural oil and/or its derivatives at 200-400 °C and 1-10 MPa over supported metal catalysts. This process comprises of three reaction pathways: hydrodeoxygenation, decarboxylation, and decarbonylation. The extent to which these three different pathways are involved is strongly influenced by the catalyst, pressure, and temperature. Subsequently, the determination of catalyst and reaction condition plays a significant role owing to the feasibility of the process and the economic point of view. This article emphasizes the reaction pathway of green diesel production as well as the parameters influencing the predominant reaction route.
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Affiliation(s)
- Zeni Rahmawati
- Department of Chemistry, Faculty of Science and Data Analytics, Institut Teknologi Sepuluh Nopember Keputih, Sukolilo Surabaya 60111 Indonesia
| | - Liangga Santoso
- Department of Chemistry, Faculty of Science and Data Analytics, Institut Teknologi Sepuluh Nopember Keputih, Sukolilo Surabaya 60111 Indonesia
| | - Alan McCue
- Department of Chemistry, University of Aberdeen Aberdeen AB24 3UE UK
| | - Nor Laili Azua Jamari
- Department of Chemistry & Biology, Centre of Defence Foundation Studies, National Defence University of Malaysia Kem Sungai Besi Kuala Lumpur 57000 Malaysia
| | - Sri Yayu Ninglasari
- Department Business Management, Faculty of Creative Design and Digital Business, Institut Teknologi Sepuluh Nopember Keputih, Sukolilo Surabaya 60111 Indonesia
| | - Triyanda Gunawan
- Department of Chemistry, Faculty of Science and Data Analytics, Institut Teknologi Sepuluh Nopember Keputih, Sukolilo Surabaya 60111 Indonesia
| | - Hamzah Fansuri
- Department of Chemistry, Faculty of Science and Data Analytics, Institut Teknologi Sepuluh Nopember Keputih, Sukolilo Surabaya 60111 Indonesia
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Mo promoted Ni-ZrO2 co-precipitated catalysts for green diesel production. Chem Eng Sci 2023. [DOI: 10.1016/j.ces.2023.118540] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/11/2023]
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4
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Development of Nickel Catalysts Supported on Silica for Green Diesel Production. Catal Today 2022. [DOI: 10.1016/j.cattod.2022.11.013] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Yang H, Zeng Y, Zhou Y, Du X, Li D, Hu C. One-step synthesis of highly active and stable Ni-ZrO2 catalysts for the conversion of methyl laurate to alkanes. J Catal 2022. [DOI: 10.1016/j.jcat.2022.06.035] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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Wang S, Lan X, Liu B, Ali B, Wang T. Boosting Amination of 1‐Octanol to 1‐Octylamine via Metal‐metal Oxide Interactions in NixFe1/Al2O3 Catalysts. ChemCatChem 2022. [DOI: 10.1002/cctc.202101728] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
Affiliation(s)
- Shiqing Wang
- Tsinghua University Department of Chemical Engineering CHINA
| | - Xiaocheng Lan
- Tsinghua University Department of Chemical Engineering CHINA
| | - Boyang Liu
- Tsinghua University Department of Chemical Engineering CHINA
| | - Babar Ali
- Tsinghua University Department of Chemical Engineering PAKISTAN
| | - Tiefeng Wang
- Tsinghua University Chemical Engineering Dept. Chem. Eng., Tsinghua University 100084 Beijing CHINA
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Fani K, Lycourghiotis S, Bourikas K, Kordouli E. Biodiesel Upgrading to Renewable Diesel over Nickel Supported on Natural Mordenite Catalysts. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02560] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Konstantina Fani
- Department of Chemistry, University of Patras, GR26504, Patras, Greece
| | - Sotiris Lycourghiotis
- School of Science and Technology, Hellenic Open University, Parodos Aristotelous 18 GR26335, Patras, Greece
| | - Kyriakos Bourikas
- School of Science and Technology, Hellenic Open University, Parodos Aristotelous 18 GR26335, Patras, Greece
| | - Eleana Kordouli
- Department of Chemistry, University of Patras, GR26504, Patras, Greece
- School of Science and Technology, Hellenic Open University, Parodos Aristotelous 18 GR26335, Patras, Greece
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Gao C, Zhang J, Xing E, Xie Y, Zhao H, Ning P, Shi Y. Upgrading of palmitic acid to diesel-like fuels over Ni@HZSM-5 bi-functional catalysts through the in situ encapsulation method. MOLECULAR CATALYSIS 2021. [DOI: 10.1016/j.mcat.2021.111715] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
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Zhou Y, Liu L, Li G, Hu C. Insights into the Influence of ZrO 2 Crystal Structures on Methyl Laurate Hydrogenation over Co/ZrO 2 Catalysts. ACS Catal 2021. [DOI: 10.1021/acscatal.1c00632] [Citation(s) in RCA: 23] [Impact Index Per Article: 5.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Affiliation(s)
- Yingdong Zhou
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, P. R. China
| | - Li Liu
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, P. R. China
| | - Guiying Li
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, P. R. China
| | - Changwei Hu
- Key Laboratory of Green Chemistry and Technology, Ministry of Education, College of Chemistry, Sichuan University, Chengdu, Sichuan 610064, P. R. China
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Structure-tunable pompon-like RuCo catalysts: Insight into the roles of atomically dispersed Ru-Co sites and crystallographic structures for guaiacol hydrodeoxygenation. J Catal 2021. [DOI: 10.1016/j.jcat.2021.04.014] [Citation(s) in RCA: 14] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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12
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Fu J, Zhang Z, Ren Q. The Future of Biomass Utilization Technologies Special Issue Editorial. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c03933] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
Affiliation(s)
- Jie Fu
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310027, China
- Institute of Zhejiang University-Quzhou, 78 Jinhua Boulevard North, Quzhou 324000, China
| | - Zhiguo Zhang
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310027, China
- Institute of Zhejiang University-Quzhou, 78 Jinhua Boulevard North, Quzhou 324000, China
| | - Qilong Ren
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310027, China
- Institute of Zhejiang University-Quzhou, 78 Jinhua Boulevard North, Quzhou 324000, China
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