A Review of Porous Adsorbents for the Separation of Nitrogen from Natural Gas

Research Progress in Microporous Materials for Selective Adsorption and Separation of Methane from Low-Grade Gas

Given that methane (CH4) and nitrogen (N2) have similar properties, achieving high-purity enrichment of CH4 from nitrogen-rich low-grade gas is extremely challenging and is of great significance for sustainable development in energy and the environment. This paper reviews the research progress on carbon-based materials, zeolites, and MOFs as adsorbent materials for CH4/N2 separation. It focuses on the relationship between the composition, pore size, surface chemistry of the adsorbents, CH4/N2 selectivity, and CH4 adsorption capacity. The paper also highlights that controlling pore size and atomic-scale composition and optimizing these features for the best match are key directions for the development of new adsorbents. Additionally, it points out that MOFs, which combine the advantages of carbon-based adsorbents and zeolites, are likely to become the most promising adsorbent materials for efficient CH4/N2 separation.

Mind the Gap: The Role of Mass Transfer in Shaped Nanoporous Adsorbents for Carbon Dioxide Capture

Adsorptive separations by nanoporous materials are major industrial processes. The industrial importance of solid adsorbents is only expected to grow due to the increased focus on carbon dioxide capture technology and energy-efficient separations. To evaluate the performance of an adsorbent and design a separation process, the adsorption thermodynamics and kinetics must be known. However, although diffusion kinetics determine the maximum production rate in any adsorption-based separation, this aspect has received less attention due to the challenges associated with conducting diffusion measurements. These challenges are exacerbated in the study of shaped adsorbents due to the presence of porosity at different length scales. As a result, adsorbent selection typically relies mainly on adsorption properties at equilibrium, i.e., uptake capacity, selectivity and adsorption enthalpy. In this Perspective, based on an extensive literature review on mass transfer of CO2 in nanoporous adsorbents, we discuss the importance and limitations of measuring diffusion in nanoporous materials, from the powder form to the adsorption bed, considering the nature of the process, i.e., equilibrium-based or kinetic-based separations. By highlighting the lack of and discrepancies between published diffusivity data in the context of CO2 capture, we discuss future challenges and opportunities in studying mass transfer across scales in adsorption-based separations.

Understanding the performance of RHO type zeolite membrane for CH4/N2 separation based on molecular dynamics and deep neural network methods

This study shows a molecular dynamics (MD) simulation study on the performance of the RHO zeolite membrane for separating nitrogen from methane/nitrogen gas mixtures. The contamination of natural gas, predominantly composed of methane, with nitrogen diminishes its value. Zeolite membranes offer promising prospects for gas separation due to their stability, rigid pore structure, and molecular sieving properties. The study investigates the impact of pressure difference (up to 30 MPa), feed composition, and membrane thickness on the separation rate at a system temperature of 298 K. Results demonstrate that the RHO zeolite membrane exhibits high permeability and selectivity for N2 separation, surpassing the upper limit defined by Robson with a maximum permeability of 2.14 × 105 GPU (Gas Permeation Units). Exceptional selectivity of N2 over CH4 molecules is observed. Additionally, altering the feed composition and membrane thickness positively influences the membrane's separation performance, thereby enhancing its efficiency. The findings contribute to the advancement of separation technologies, providing valuable insights into the potential application of zeolite membranes for efficient N2 separation from CH4/N2 gas mixtures in natural gas processing. Furthermore, the study explores the use of Deep Neural Network (DNN) models to predict the membrane's performance under diverse operating conditions. The DNN models, trained using simulation data from MD simulations, exhibit high accuracy with a coefficient of determination (R2) exceeding 0.9, ensuring reliable predictions. The integration of DNN models facilitates the optimization of zeolite membrane-based gas separation systems, improving their design and operation.

One Scalable and Stable Metal-Organic Framework for Efficient Separation of CH4/N2 Mixture

Separating CH4 from coal bed methane is of great importance but challenging. Adsorption-based separation often suffers from low selectivity, poor stability, and difficulty to scale up. Herein, a stable and scalable metal-organic framework [MOF, CoNi(pyz-NH2)] with multiple CH4 binding sites was reported to efficiently separate the CH4/N2 mixture. Due to its suitable pore size and multiple CH4 binding sites, it exhibits excellent CH4/N2 selectivity (16.5) and CH4 uptake (35.9 cm3/g) at 273 K and 1 bar, which is comparable to that of the state-of-the-art MOFs. Theoretical calculations reveal that the high density of open metal sites and polar functional groups in the pores provide strong affinity to CH4 than to N2. Moreover, CoNi(pyz-NH2) displays excellent structural stability and can be scale-up synthesized (22.7 g). This work not only provides an excellent adsorbent but also provides important inspiration for the future design and preparation of porous adsorbents for separations.

Screening of Alkali Metal-Exchanged Zeolites for Nitrogen/Methane Separation

Methane (CH4) is the primary component of natural gas and must be purified to a certain level before it can be used as pipeline gas or liquified natural gas (LNG). In particular, nitrogen (N2), a common contaminant in natural gas needs to be rejected to increase the heating value of the gas and meet the LNG product specifications. The development of energy-efficient N2 removal technologies is hampered by N2's inertness and its resemblance to CH4 in terms of kinetic size and polarizability. N2-selective materials are so rare. Here, for the first time, we screened 1425 alkali metal cation exchange zeolites to identify the candidates with the best potential for the separation of N2 from CH4. We discovered a few extraordinary zeolite frameworks capable of achieving equilibrium selectivity toward N2. Particularly, Li+-RRO-3 zeolite with a specific two-dimensional structure demonstrated a selective N2 adsorption capacity of 2.94 mmol/g at 283 K and 1 bar, outperforming the capacity of all known zeolites. Through an ab initio density functional theory study, we found that the five-membered ring of the RRO framework is the most stable cationic site for Li+, and this Li+ can interact with multiple N2 molecules but only one CH4, revealing the mechanism for the high capacity and selectivity of N2. This work suggests promising adsorbents to enable N2 rejection from CH4 in the gas industry without going for energy-intensive cryogenic distillations.

Zeolites in Adsorption Processes: State of the Art and Future Prospects

Zeolites have been widely used as catalysts, ion exchangers, and adsorbents since their industrial breakthrough in the 1950s and continue to be state-of the-art adsorbents in many separation processes. Furthermore, their properties make them materials of choice for developing and emerging separation applications. The aim of this review is to put into context the relevance of zeolites and their use and prospects in adsorption technology. It has been divided into three different sections, i.e., zeolites, adsorption on nanoporous materials, and chemical separations by zeolites. In the first section, zeolites are explained in terms of their structure, composition, preparation, and properties, and a brief review of their applications is given. In the second section, the fundamentals of adsorption science are presented, with special attention to its industrial application and our case of interest, which is adsorption on zeolites. Finally, the state-of-the-art relevant separations related to chemical and energy production, in which zeolites have a practical or potential applicability, are presented. The replacement of some of the current separation methods by optimized adsorption processes using zeolites could mean an improvement in terms of sustainability and energy savings. Different separation mechanisms and the underlying adsorption properties that make zeolites interesting for these applications are discussed.

Continuum Modeling with Functional Lennard-Jones Parameters for Methane Storage inside Various Carbon Nanostructures

Methane capture and storage are of particular importance for the development of new technology to reduce the effects of climate change and global warming. Carbon-based nanomaterials are among several porous nanomaterials proposed as potential candidates for methane storage. In this paper, we adopt a new continuum approach with functional Lennard-Jones parameters to provide interaction energies for methane inside carbon nanostructures, namely fullerenes, nanotube bundles, and nanocones. This study provides a significant improvement to previous continuum modeling approaches using the Lennard-Jones potential.

Exemplar Mixtures for Studying Complex Mixture Effects in Practical Chemical Separations

Materials and processes for chemical separations must be used in complex environments to have an impact in many practical settings. Despite these complexities, much research on chemical separations has focused on idealized chemical mixtures. In this paper, we suggest that research communities for specific chemical separations should develop well-defined exemplar mixtures to bridge the gap between fundamental studies and practical applications and we provide a hierarchical framework of chemical mixtures for this purpose. We illustrate this hierarchy with examples, including CO₂ capture, capture of uranium from seawater, and separations of mixtures from electrocatalytic CO₂ reactions, among others. We conclude with four recommendations for the research community to accelerate the development of innovative separations strategies for pressing real-world challenges.

Formation of a N/O/F-Rich and Rooflike Cluster-Based Highly Stable Cu(I/II)-MOF for Promising Pipeline Natural Gas Upgrading by the Recovery of Individual C3H8 and C2H6 Gases

Due to the ultralow amounts of C₃H₈ and C₂H₆ gases, to design and synthesize water-stable MOFs that are promising for real-world efficient pipeline natural gas (NG) upgrading by the recovery of individual C₃H₈ and C₂H₆ gases is still a great challenge. Here, a N/O/F heteroatom-rich and rooflike [Cu(II)₄Cu(I)₂(COO)₄(tetrazolyl)₆] cluster-based ultra-microporous tsi-MOF (SNNU-Bai68) was afforded as a multiple heteroatom-rich and curved-surface-shaped cluster-based ultra-microporous MOF and the first porous MOF based upon such rooflike [Cu(II)_xCu(I)_y(tetrazolyl)_z]^(2x+y-z)+ cluster. In SNNU-Bai68, the rooflike cluster was further assembled into a 1D chain secondary building block (SBB), which led to a high density of accessible potential adsorptive sites. Very interestingly, it exhibited the most promising balance of high gas adsorption uptakes at 0.01, 0.03, and 0.05 bar, high C₃H₈/CH₄, C₃H₈/C₂H₆, and C₂H₆/CH₄ adsorption selectivities, moderate adsorption enthalpies, and high water and chemical stability for pipeline natural gas upgrading by the recovery of individual C₃H₈ and C₂H₆ gases, which was further confirmed by the breakthrough experiments of the gas mixtures with/without 74% RH. Furthermore, the SC-XRD and GCMC studies revealed that the successful separation of C₃H₈, C₂H₆, and CH₄ gases in SNNU-Bai68 is due to different synergistic effects of H-bonds between the frameworks at three adsorptive sites around each rooflike cluster and those different gas molecules, which were initially described systematically by the number of H atoms from the gas molecules, the total number of H-bonds within the synergistic H-bonds, and the binding energy of the framework at an adsorption site toward the gas molecules. In addition, this work may provide a method for the construction of a multiple heteroatom-rich and curved-surface-shaped cluster-based ultra-microporous MOF as a novel approach to build MOFs with polar pore surfaces, suitable pore sizes, and unique pore shapes to maximize the synergistic H-bonds between the framework and guests.

Zr-MOFs for CF4/CH4, CH4/H2, and CH4/N2 separation: towards the goal of discovering stable and effective adsorbents

Zirconium metal-organic frameworks (MOFs) can be promising adsorbents for various applications as they are highly stable in different chemical environments. In this work, a collection of Zr-MOFs comprised of more than 100 materials is screened for CF₄/CH₄, CH₄/H₂, and CH₄/N₂ separations using atomistic-level simulations. The top three MOFs for the CF₄/CH₄ separation are identified as PCN-700-BPDC-TPDC, LIFM-90, and BUT-67 exhibiting CF₄/CH₄ adsorption selectivities of 4.8, 4.6, and 4.7, CF₄ working capacities of 2.0, 2.0, and 2.1 mol kg^-1, and regenerabilities of 85.1, 84.2, and 75.7%, respectively. For the CH₄/H₂ separation, MOF-812, BUT-67, and BUT-66 are determined to be the top performing MOFs demonstrating CH₄/H₂ selectivities of 61.6, 36.7, and 46.2, CH₄ working capacities of 3.0, 4.1, and 3.4 mol kg^-1, and CH₄ regenerabilities of 70.7, 82.7, and 74.7%, respectively. Regarding the CH₄/N₂ separation, BUT-67, Zr-AbBA, and PCN-702 achieving CH₄/N₂ selectivities of 4.5, 3.4, and 3.8, CH₄ working capacities of 3.6, 3.9, and 3.5 mol kg^-1, and CH₄ regenerabilities of 81.1, 84.0, and 84.5%, in successive order, show the best overall separation performances. To further elucidate the adsorption in top performing adsorbents, the adsorption sites in these materials are analyzed using radial distribution functions and adsorbate density profiles. Finally, the water affinities of Zr-MOFs are explored to comment on their practical use in real gas separation applications. Our findings may inspire future studies probing the adsorption/separation mechanisms and performances of Zr-MOFs for different gases.