3D-Printed Membranes with a Zwitterionic Hydrogel Coating for More Robust Oil–Water Separation

Biomimetic 3D Prototyping of Hierarchically Porous Multilayered Membranes for Enhanced Oil-Water Filtration

This study introduces a biomimetic approach to 3D printing multilayered hierarchical porous membranes (MHMs) using Direct Ink Writing (DIW) technology. Fabricated through a fast layer-by-layer printing process with varying concentrations of pore-forming agents, the produced MHMs mimic the hierarchical pore structure and filtration capabilities of natural soil systems. As a result, the 3D-printed MHMs achieved an impressive oil rejection rate of 99.02% and demonstrated exceptional reusability, maintaining a flux recovery ratio of 99.48% even after hours of continuous filtration. Moreover, the 3D-printed MHMs exhibit superior hierarchical porous architecture and mechanical integrity compared to traditional flat sheet single-layered membranes. This study presents a significant advancement for scalable 3D printing of customized multilayer membranes with tailored porosity and high-performance filtration properties. The simplicity, versatility, and cost-effectiveness of the presented manufacturing method offer a pathway for advanced design and on-demand membrane production.

Environmental and Wastewater Treatment Applications of Stimulus-Responsive Hydrogels

Stimulus-responsive hydrogels have emerged as versatile materials for environmental and wastewater treatment applications due to their ability to adapt to changing environmental conditions. This review highlights recent advances in the design, synthesis, and functionalization of such hydrogels, focusing on their environmental applications. Various synthesis techniques, including radical polymerization, grafting, and copolymerization, enable the development of hydrogels with tailored properties such as enhanced adsorption capacity, selectivity, and reusability. The incorporation of nanoparticles and bio-based polymers further improves their structural integrity and pollutant removal efficiency. Key mechanisms such as adsorption, ion exchange, and photodegradation are discussed, emphasizing their roles in removing heavy metals, dyes, and organic pollutants from wastewater. Additionally, this review presents the potential of hydrogels for oil-water separation, pathogen control, and future sustainability through integration into circular economy frameworks. The adaptability, cost-effectiveness, and eco-friendliness of these hydrogels make them promising candidates for large-scale environmental remediation.

Single/Multi-Network Conductive Hydrogels-A Review

Hydrogels made from conductive organic materials have gained significant interest in recent years due to their wide range of uses, such as electrical conductors, freezing resistors, biosensors, actuators, biomedical engineering materials, drug carrier, artificial organs, flexible electronics, battery solar cells, soft robotics, and self-healers. Nevertheless, the insufficient level of effectiveness in electroconductive hydrogels serves as a driving force for researchers to intensify their endeavors in this domain. This article provides a concise overview of the recent advancements in creating self-healing single- or multi-network (double or triple) conductive hydrogels (CHs) using a range of natural and synthetic polymers and monomers. We deliberated on the efficacy, benefits, and drawbacks of several conductive hydrogels. This paper emphasizes the use of natural polymers and innovative 3D printing CHs-based technology to create self-healing conductive gels for flexible electronics. In conclusion, advantages and disadvantages have been noted, and some potential opportunities for self-healing single- or multi-network hydrogels have been proposed.

How to Make Plastic Surfaces Simultaneously Hydrophilic/Oleophobic?

Hydrophilic/oleophobic surfaces are desirable in many applications including self-cleaning, antifogging, oil-water separation, etc. However, making plastic surfaces hydrophilic/oleophobic is challenging due to the intrinsic hydrophobicity/oleophilicity of plastics. Here, we report a simple and effective method of making plastics hydrophilic/oleophobic. Plastics, including poly (methyl methacrylate) (PMMA), polystyrene (PS), and polycarbonate (PC), have been coated with a perfluoropolyether (PFPE) (i.e., commercially known as Zdol) via dip coating and then irradiated with UV/Ozone. The contact angle measurements indicate that the treated plastics have a lower water contact angle (WCA) and higher hexadecane contact angle (HCA), i.e., they are simultaneously hydrophilic/oleophobic. The Fourier transform infrared (FTIR) results suggest that UV/Ozone treatment introduces oxygen-containing polar groups on the plastic surfaces, which renders the plastic surfaces hydrophilic. Meanwhile, more orderly packed PFPE Zdol molecules, which is due to the UV-induced bonding between PFPE Zdol and the plastic surface, result in the oleophobicity. Moreover, the simultaneous hydrophilicity/oleophobicity of functionalized plastics does not degrade in aging tests, and they have superior antifogging performance and detergent-free cleaning capability. This simple method developed here potentially can be applied to other plastics and has important implications in the functionalization of plastic surfaces.

3D Printed Parahydrophobic Surfaces as Multireaction Platforms

Parahydrophobic surfaces (PHSs) composed of arrays of cubic μ-pillars with a double scale of roughness and variable wettability were systematically obtained in one step and a widely accessible stereolithographic Formlabs 3D printer. The wettability control was achieved by combining the geometrical parameters (H = height and P = pitch) and the surface modification with fluoroalkyl silane compounds. Homogeneous distribution of F and Si atoms onto the pillars was observed by XPS and SEM-EDAX. A nano-roughness on the heads of the pillars was achieved without any post-treatment. The smallest P values lead to surfaces with static contact angles (CAs) >150° regardless of the H utilized. Interestingly, the relationship 0.6 ≤ H/P ≤ 2.6 obtained here was in good agreement with the H/P values reported for nano- and submicron pillars. Furthermore, experimental CAs, advancing and receding CAs, were consistent with the theoretical prediction from the Cassie-Baxter model. Structures covered with perfluorodecyltriethoxysilane with high H and short P lead to PHSs. Conversely, structures covered with perfluorodecyltrimethoxysilane exhibited a superhydrophobic behavior. Finally, several aqueous reactions, such as precipitation, coordination complex, and nanoparticle synthesis, were carried out by placing the reactive agents as microdroplets on the parahydrophobic pillars, demonstrating the potential application as chemical multi-reaction array platforms for a large variety of relevant fields in microdroplet manipulation, microfluidics systems, and health monitoring, among others.

Separating a multicomponent and multiphase liquid mixture with a 3D-printed membrane device

3D printed membrane device, supported ionic liquid membrane, hydrogel-coated hydrophilic/oleophobic membrane, multi-component multi-phase separation.