Predicting Complex Erosion Profiles in Steam Distribution Headers with Convolutional and Recurrent Neural Networks

Understanding Rejection Mechanisms of Trace Organic Contaminants by Polyamide Membranes via Data-Knowledge Codriven Machine Learning

Data-driven machine learning (ML) provides a promising approach to understanding and predicting the rejection of trace organic contaminants (TrOCs) by polyamide (PA). However, various confounding variables, coupled with data scarcity, restrict the direct application of data-driven ML. In this study, we developed a data-knowledge codriven ML model via domain-knowledge embedding and explored its application in comprehending TrOC rejection by PA membranes. Domain-knowledge embedding enhanced both the predictive performance and the interpretability of the ML model. The contribution of key mechanisms, including size exclusion, charge effect, hydrophobic interaction, etc., that dominate the rejections of the three TrOC categories (neutral hydrophilic, neutral hydrophobic, and charged TrOCs) was quantified. Log D and molecular charge emerge as key factors contributing to the discernible variations in the rejection among the three TrOC categories. Furthermore, we quantitatively compared the TrOC rejection mechanisms between nanofiltration (NF) and reverse osmosis (RO) PA membranes. The charge effect and hydrophobic interactions possessed higher weights for NF to reject TrOCs, while the size exclusion in RO played a more important role. This study demonstrated the effectiveness of the data-knowledge codriven ML method in understanding TrOC rejection by PA membranes, providing a methodology to formulate a strategy for targeted TrOC removal.

Solar photovoltaic panel production in Mexico: A novel machine learning approach

This study examines the potential for widespread solar photovoltaic panel production in Mexico and emphasizes the country's unique qualities that position it as a strong manufacturing candidate in this field. An advanced model based on artificial neural networks has been developed to predict solar photovoltaic panel plant metrics. This model integrates a state-of-the-art non-linear programming framework using Pyomo as well as an innovative optimization and machine learning toolkit library. This approach creates surrogate models for individual photovoltaic plants including production timelines. While this research, conducted through extensive simulations and meticulous computations, unveiled that Latin America has been significantly underrepresented in the production of silicon, wafers, cells, and modules within the global market; it also demonstrates the substantial potential of scaling up photovoltaic panel production in Mexico, leading to significant economic, social, and environmental benefits. By hyperparameter optimization, an outstanding and competitive artificial neural network model has been developed with a coefficient of determination values above 0.99 for all output variables. It has been found that water and energy consumption during PV panel production is remarkable. However, water consumption (33.16 × 10-4 m3/kWh) and the emissions generated (1.12 × 10-6 TonCO2/kWh) during energy production are significantly lower than those of conventional power plants. Notably, the results highlight a positive economic trend, with module production plants generating the highest profits (35.7%) among all production stages, while polycrystalline silicon production plants yield comparatively lower earnings (13.0%). Furthermore, this study underscores a critical factor in the photovoltaic panel production process which is that cell production plants contribute the most to energy consumption (39.7%) due to their intricate multi-stage processes. The blending of Machine Learning and optimization models heralds a new era in resource allocation for a more sustainable renewable energy sector, offering a brighter, greener future.

Understanding and Designing a High-Performance Ultrafiltration Membrane Using Machine Learning

Ultrafiltration (UF) as one of the mainstream membrane-based technologies has been widely used in water and wastewater treatment. Increasing demand for clean and safe water requires the rational design of UF membranes with antifouling potential, while maintaining high water permeability and removal efficiency. This work employed a machine learning (ML) method to establish and understand the correlation of five membrane performance indices as well as three major performance-determining membrane properties with membrane fabrication conditions. The loading of additives, specifically nanomaterials (A_wt %), at loading amounts of >1.0 wt % was found to be the most significant feature affecting all of the membrane performance indices. The polymer content (P_wt %), molecular weight of the pore maker (M_Da), and pore maker content (M_wt %) also made considerable contributions to predicting membrane performance. Notably, M_Da was more important than M_wt % for predicting membrane performance. The feature analysis of ML models in terms of membrane properties (i.e., mean pore size, overall porosity, and contact angle) provided an unequivocal explanation of the effects of fabrication conditions on membrane performance. Our approach can provide practical aid in guiding the design of fit-for-purpose separation membranes through data-driven virtual experiments.

FLUID-GPT (Fast Learning to Understand and Investigate Dynamics with a Generative Pre-Trained Transformer): Efficient Predictions of Particle Trajectories and Erosion

The deleterious impact of erosion due to high-velocity particle impingement adversely affects a variety of engineering and industrial systems, resulting in irreversible mechanical wear of materials/components. Brute force computational fluid dynamics (CFD) calculations are commonly used to predict surface erosion by directly solving the Navier-Stokes equations for fluid and particle dynamics; however, these numerical approaches often require significant computational resources. In contrast, recent data-driven approaches using machine learning (ML) have shown immense promise for more efficient and accurate predictions to sidestep computationally demanding CFD calculations. To this end, we have developed FLUID-GPT (Fast Learning to Understand and Investigate Dynamics with a Generative Pre-Trained Transformer), a new hybrid ML architecture for accurately predicting particle trajectories and erosion on an industrial-scale steam header geometry. Our FLUID-GPT approach utilizes a Generative Pre-Trained Transformer 2 (GPT-2) with a convolutional neural network (CNN) for the first time to predict surface erosion using only information from five initial conditions: particle size, main-inlet speed, main-inlet pressure, subinlet speed, and subinlet pressure. Compared to the bidirectional long- and short-term memory (BiLSTM) ML techniques used in previous work, our FLUID-GPT model is much more accurate (a 54% decrease in the mean squared error) and efficient (70% less training time). Our work demonstrates that FLUID-GPT is an accurate and efficient ML approach for predicting time-series trajectories and their subsequent spatial erosion patterns in these complex dynamic systems.

Yield and Properties Prediction Based on the Multicondition LSTM Model for the Solvent Deasphalting Process

Solvent deasphalting (SDA) is a complex multiscale continuous process. The operation mode of the SDA process is not considered in the related data-driven model. Therefore, this paper proposes a time lag process prediction model with multiple operation modes to solve the above problem. First, based on random forests, the relative importance of initial input variables in the SDA process on DAO yield and Conradson carbon residual are studied and features are selected according to the results. Then, the stack denoising autoencoder (SDAE) is used to reconstruct the data and obtain the nonlinear mapping information of hidden layers of SDAE and achieve feature dimension reduction. SDAE can improve clustering accuracy of fuzzy c-means, and the operation mode of SDA process is accurately divided. Long short-term memory (LSTM) is used to establish a multicondition LSTM model. Compared with the traditional LSTM model, the multicondition LSTM model has a higher prediction accuracy with R ² > 0.95. The sensitivity analyses of the properties of feed and operating conditions on DAO yield are consistent with the principle of two-phase countercurrent extraction in the SDA process. In addition, the benchmark test of the Tennessee Eastman process shows that the proposed method is also effective in the fault detection of other processes. Because the multicondition LSTM can predict the future process measurement data according to operating mode, it can better avoid the false alarm problem and predict the fault earlier.