Fabrication and Characterization of Closed-Cell Rubber Foams Based on Natural Rubber/Carbon Black by One-Step Foam Processing

The Effect of Internal Gas Pressure on the Compression Properties of Natural Rubber Foams

This study explores the effect of internal gas pressure (P) on closed-cell natural rubber (NR) foams. Three key factors are analyzed using a 3D model during uniaxial compression: (1) the initial gas pressure (P0 = 1, 2, and 3 atm) inside the cells, (2) different cell sizes (D = 0.1, 0.2, 0.3, and 0.4 mm in diameter), and (3) the presence of defects (holes in the cell walls) in terms of their sizes (d = 0.07 to 0.1 mm). The findings reveal a negative relationship between the initial gas pressure and the relative internal gas pressure (α = P/P0) and a direct correlation with stress during compression. For instance, a change from 1 to 3 atm of the initial internal gas pressure results in a 158% decrease in α with only a 3% increase in stress. Larger cell sizes contribute to higher α but lower stress levels during compression. Changing the cell size from 0.1 to 0.4 mm generates a 27% increase in α but a 45% drop in stress. An analysis of hole sizes (cell connection) indicates that larger holes result in higher relative internal gas pressure, while smaller holes lead to higher stress levels because of more flow restriction. For example, increasing the hole size from 0.07 to 0.1 mm leads to an 8% higher α but a 32% stress reduction. These findings highlight the significant effect of the internal gas pressure inside the cells in determining the mechanical properties of rubber foams, which are generally neglected. The results also provide useful insights for better material design and different industrial applications. This study also generates predictive models to understand the relationships between stress, strain, initial gas pressure, cell size, and defects (holes/connections), enabling the production of tailor-made rubber foams by controlling their mechanical behavior.

Structure-Property Correlation in Natural Rubber Nanocomposite Foams: A Comparison between Nanoclay and Cellulose Nanofiber Used as Nanofillers

Nanocomposite foams of natural rubber (NR) with 5 phr of two kinds of nanofillers, nanoclay (NC) and cellulose nanofiber (CNF), were produced using the latex mixing method and foaming with azodicarbonamide. The effect of the nanofiller on the structure and mechanical properties of NR foams was investigated through SEM, TEM, tensile tests, WAXD, and compression set measurements. Smaller cells with a narrower distribution were attained in the NC/NR foam when compared to the NR and CNF/NR foams, and the expansion ratio was larger due to the suppression of the shrinkage in the NC/NR foam. The foaming of the NR nanocomposites reduced the size of the filler aggregates and improved the dispersion and alignment of nanofillers in the cell walls. The addition of NC and CNF enhanced the tensile strength of the NR foam by 139% and 62%, respectively, without sacrificing the excellent strain of the NR, due to the acceleration of the strain-induced crystallization and small size of the filler aggregates. The compression set of the NR foam could also be reduced in the NC/NR foam compared with the NR and CNF/NR foams.

Tire-derived reclaimed rubber as a secondary raw material for rubber foams: in the framework of circular economy strategy

Abstract

Improper disposal and accumulation of waste tire rubbers have posed a serious threat to the development of a circular economy, a sustainable environment, and human health. In light of the drawback of the current waste management of waste tires, the recycling and transformation of reclaimed rubber (RR) into valuable end products has received significant attention from industries and the academic field. Herein, we propose a facile method to reuse RR in developing closed-cell elastomeric foams based on ethylene propylene diene rubber (EPDM). Rheometry results revealed that the introduction of RR up to 20 phr, increased the cure rate from 11.7 to 13.48%/min, reduced curing time from 12.21 to 9.3 min and also increased ultimate torque from 6.51 to 7.24 N.m. Morphological studies indicated that the RR increased the cell density from 12 to 78 cell/mm3 and reduced the number average cell size from 940 to 110 µm. The mechanical results indicated that the introduction of RR could be a feasible alternative for the fabrication of high-performance EPDM foams with improved hardness and resilience. By increasing RR content of EPDM/RR foams, the relative density and cell density of EPDM/RR foams increased, while cell size decreased. The introduction of 10 phr of RR, increased the hardness and resilience of the EPDM foam by 37 shore A and 68%, respectively. The research verified that the attempt to use RR to produce a good foam structure was found to be successful. The results open a way for EPDM/RR foam composites to be applied for sealing and gasket industries as an eco-friendly replacement for virgin products.

Highlights

• Use of reclaimed rubber from waste tires as secondary raw material for EPDM rubber foams

• Tire-derived reclaimed rubber/EPDM closed-cell foams support the circular economy of waste tires

• Tire-derived reclaimed rubber/EPDM closed-cell foams exhibit superior mechanical properties at the low cost

Electromagnetic Absorption and Mechanical Properties of Natural Rubber Composites Based on Conductive Carbon Black and Fe3O4

In contemporary civilization, the electromagnetic radiation from electronic devices and communication systems has become a substantial pollutant. High-performance electromagnetic absorbers have become a solution for absorbing unwanted electromagnetic waves. This research proposed a lightweight and flexible electromagnetic absorber produced from natural rubber filled with conductive carbon black (CCB) and Fe₃O₄. The effect of CCB, Fe₃O₄, and a combination of CCB and Fe₃O₄ as a hybrid filler on foam morpholog, electromagnetic reflectivity, tensile strength, and compression set properties were investigated. In addition, the effect of the alternating layered structure of CCB and Fe₃O₄ on electromagnetic absorption was investigated. The results indicated that the composite foam exhibited an interconnected network structure that enhanced the electromagnetic attenuation in the absorber. CCB increased the electromagnetic absorption of the foam, whereas Fe₃O₄ had less of an effect. The foam filled with the hybrid filler at the CCB/Fe₃O₄ ratio of 8/2 exhibited excellent electromagnetic absorption. The composite foam had a higher tensile modulus and higher strength compared to neat foam. The addition of CCB decreased the compression set; however, the compression set was improved by the incorporation of Fe₃O₄. Composite foams filled with hybrid filler can serve as highly efficient electromagnetic absorbing materials.

Physical and mechanical properties of hybridized elastomeric foam based on ethylene-propylene-diene-monomer, multiwall carbon nanotube, and barium titanate

The use of hybrid fillers in rubbers can provide additional benefits to rubber foams compared to individual micro- or nano-scale particles due to an optimum packaging and synergic effects. The present work reports the development of vulcanized ethylene-propylene-diene-monomer nanocomposite hybrid foams filled with barium titanate and multiwall carbon nanotube (BT/MWCNT), prepared via a scalable protocol. The developed foams presented a high shear-thinning behavior, suggesting the formation of a 3D interconnected physical network of MWCNT within the polymer matrix. This network resulted in a notable improvement of the mechanical properties under tension and compression with increasing of MWCNT content. Also, the incorporation of MWCNT and BT enhanced thermal stability and thermal conductivity. Meanwhile, BT did not show any influence on the measured physical properties, due to the lack of interaction between BT and the EPDM matrix.

Complex Polymeric Microstructures with Programmable Architecture via Pickering Emulsion-Templated In Situ Polymerization

Aside from smooth and spherical microcapsules, the concept of tailoring complex polymeric microstructures is being taken a step ahead due to their great demand in various applications and fundamental studies in the subjects of microfluidics and nanotechnology. Size, shape, and morphology are of paramount importance for their functional performance and various applications. However, simple, inexpensive, versatile, and high-throughput techniques for fabricating microcapsules with controlled morphology remain a bottleneck for discoveries in the subject of polymer colloids. In this paper, we directly fulfill this need by reporting a novel approach of Pickering emulsion-templated in situ polymerization for tailoring complex polymeric microstructures comprised of a composite shell of titanium dioxide nanoparticle (TiO₂ NP)-embedded poly(melamine-urea-formaldehyde) (polyMUF) and a core of hexadecane (HD, soft template). At first, we hydrophobize TiO₂ NPs by chemisorbing long-chain biobased myristic acid via a bidentate chelating complex and precisely tune their wettability by varying the grafting density of myristic acid to obtain highly stable oil-in-water (O/W) Pickering emulsion. Thereafter, we employ the optimized TiO₂ NPs in the intended encapsulation strategy that enables various microstructures and morphologies with the particle diameter ranging from 5 to 20 μm. Careful manipulation of reaction parameters and copolymer components leads to novel complex microstructures: smooth, raspberry-like, partially budded, hollow, filled, single-holed, and closed-cell-like microstructures. Particle properties such as morphology, size, shell thickness, and core content are governed by the TiO₂ NP content, core-to-shell ratio, copolymer component, conversion, and pH value. Based on the results of a series of control experiments, novel mechanisms for the formation of various such microstructures are proposed.

Physical Hybrid of Nanographene/Carbon Nanotubes as Reinforcing Agents of NR-Based Rubber Foam

Natural rubber (NR) foams reinforced by a physical hybrid of nanographene/carbon nanotubes were fabricated using a two-roll mill and compression molding process. The effects of nanographene (GNS) and carbon nanotubes (CNT) were investigated on the curing behavior, foam morphology, and mechanical and thermal properties of the NR nanocomposite foams. Microscope investigations showed that the GNS/CNT hybrid fillers acted as nucleation agents and increased the cell density and decreased the cell size and wall thickness. Simultaneously, the cell size distribution became narrower, containing more uniform multiple closed-cell pores. The rheometric results showed that the GNS/CNT hybrids accelerated the curing process and decreased the scorch time from 6.81 to 5.08 min and the curing time from 14.3 to 11.12 min. Other results showed that the GNS/CNT hybrid improved the foam’s curing behavior. The degradation temperature of the nanocomposites at 5 wt.% and 50 wt.% weight loss increased from 407 °C to 414 °C and from 339 °C to 346 °C, respectively, and the residual ash increased from 5.7 wt.% to 12.23 wt.% with increasing hybrid nanofiller content. As the amount of the GNS/CNT hybrids increased in the rubber matrix, the modulus also increased, and the T_g increased slightly from −45.77 °C to −38.69 °C. The mechanical properties of the NR nanocomposite foams, including the hardness, resilience, and compression, were also improved by incorporating GNS/CNT hybrid fillers. Overall, the incorporation of the nano hybrid fillers elevated the desirable properties of the rubber foam.

Chemistry, Processing, Properties, and Applications of Rubber Foams

With the ever-increasing development in science and technology, as well as social awareness, more requirements are imposed on the production and property of all materials, especially polymeric foams. In particular, rubber foams, compared to thermoplastic foams in general, have higher flexibility, resistance to abrasion, energy absorption capabilities, strength-to-weight ratio and tensile strength leading to their widespread use in several applications such as thermal insulation, energy absorption, pressure sensors, absorbents, etc. To control the rubber foams microstructure leading to excellent physical and mechanical properties, two types of parameters play important roles. The first category is related to formulation including the rubber (type and grade), as well as the type and content of accelerators, fillers, and foaming agents. The second category is associated to processing parameters such as the processing method (injection, extrusion, compression, etc.), as well as different conditions related to foaming (temperature, pressure and number of stage) and curing (temperature, time and precuring time). This review presents the different parameters involved and discusses their effect on the morphological, physical, and mechanical properties of rubber foams. Although several studies have been published on rubber foams, very few papers reviewed the subject and compared the results available. In this review, the most recent works on rubber foams have been collected to provide a general overview on different types of rubber foams from their preparation to their final application. Detailed information on formulation, curing and foaming chemistry, production methods, morphology, properties, and applications is presented and discussed.

Cellular Bi2O3/natural rubber composites for light-weight and lead-free gamma-shielding materials and their properties under gamma irradiation

This work investigated the effects of a radiation-protective filler, namely bismuth oxide (Bi2O3), and blowing agents, namely azodicarbonamide (ADC) and oxy-bis (benzene sulfonyl) hydrazide (OBSH), on gamma attenuation and the mechanical, physical, and morphological properties of cellular natural rubber (NR) composites for potential use as light-weight and lead-free gamma-shielding materials. The contents of Bi2O3 were varied from 100 to 300 and 500 parts per hundred of rubber by weight (phr) and the contents of ADC or OBSH were varied from 0 to 8 and 16 phr. The results indicated that the addition of Bi2O3 enhanced the overall gamma-shielding ability, density, tensile modulus, and hardness (Shore OO), but lowered the tensile strength and elongation at break. On the other hand, the addition of ADC or OBSH resulted in decreases in the density, linear attenuation coefficient ( μ), and overall tensile properties but an increase in the mass attenuation coefficient ( μm), with ADC producing better mechanical properties than samples with OBSH. In addition, investigations on the properties of the cellular Bi2O3/NR composites under additional 35 kGy and 70 kGy gamma irradiation revealed that the irradiated samples had increased density, tensile modulus, and hardness (Shore OO), but decreased tensile strength, elongation at break, and μm after such ageing. In conclusion, the overall results suggested that the developed cellular Bi2O3/NR composites not only had efficient and promising gamma-shielding and mechanical properties but also offered comfort and light-weight to users, which could potentially reduce discomforts caused by wearing heavier conventional radiation-protective equipment.

NOVEL EPDM/PARAFFIN FOAMS FOR THERMAL ENERGY STORAGE APPLICATIONS

The thermomechanical behavior of ethylene–propylene–diene monomer (EPDM) foams filled with different concentrations of a paraffin (melting temperature of 21 °C) are investigated for the first time. Samples were prepared by melt compounding and hot pressing, and the effects of two different foaming agents such as Expancel® 909DU80 (E) and Hostatron® P0168 (H) were investigated. Scanning electron microscopy and density measurements highlighted that the use of E foaming agent led to foams with a closed-cell morphology and a mean pore size of about 20 μm, whereas foams expanded with H were characterized by a mixed closed-/open-cell porosity with a larger cell size (of about 100 μm) and a less uniform pore distribution. Differential scanning calorimetry analysis demonstrated that the produced foams were endowed with noticeable thermal energy storage properties (up to 67 J/g with a paraffin amount of 50 wt%). The corresponding thermal parameters were found in the range of 15–50 J/cm3, which were directly dependent on the paraffin content in both heating and cooling. The drop in the maximum tensile stress at elevated paraffin contents observed in the tensile impact tests at 23 °C was counterbalanced by a noticeable enhancement of the deformation at break and of the absorbed impact energy. Tensile tests performed at 0 °C demonstrated that the addition of paraffin within the foams was responsible for a substantial increase in stiffness, whereas at 40 °C, it plays a plasticizing effect.

Biocomposite foams based on polyhydroxyalkanoate and nanocellulose: Morphological and thermo-mechanical characterization

The application of bio-based and biodegradable poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is restricted by its high cost and brittleness. In the present work, these deficiencies were overcome by the manufacture of PHBV foams using thermally expandable microspheres (TES). Nanocellulose (Nc) and a crosslinking agent were added to PHBV-TES to control the foam structure and to improve the mechanical properties. Foams with almost perfect pores, well embedded in the polymer matrix, were obtained by a simple melt molding process. The closed-cell foams have a density 2.5-2.7 times lower than that of PHBV. The addition of Nc increased the expansion ratio, cell density and porosity and also led to a more uniform cell size distribution. The incorporation of the crosslinking agent, together with Nc and TES, increased the glass transition temperature with about 7 °C and strengthened the PHBV-Nc interactions. PHBV foams showed a 1.7-3 times higher deformation compared to PHBV and absorbed up to 15 times more energy. The fully biodegradable PHBV-Nc foams obtained in this work exhibit an advantageous porosity, good specific mechanical properties and high energy absorption, being promising alternatives for insulation, packaging or biomedical application.

Electric Heating Behavior of Reduced Oxide Graphene/Carbon Nanotube/Natural Rubber Composites with Macro-Porous Structure and Segregated Filler Network

Conductive polymer composites with carbonaceous fillers are very attractive and play a significant role in the field of electric heaters owing to their lightweight, corrosion resistance, and easy processing as well as low manufacturing cost. In this study, lightweight reduced oxide graphene/carbon nanotube/natural rubber (rGO/CNT/NR) composites were fabricated by a facile and cost-effective approach, which consists of rGO assembling on rubber latex particles and hydrogels formation due to the interaction network established between carbonaceous fillers and subsequent mild-drying of the resulting hydrogels. Thanks to the amphiphilic nature of GO sheets, which can serve as a surfactant, the hydrophobic CNTs were easily dispersed into water under ultrasound. On the basis of both the high stable rGO and CNTs suspension and the assembling of rGO on rubber latex, a three-dimensional segregated network of CNT and rGO were easily constructed in macro-porous composites. Either the segregated network and macro-porous structure endowed the resulting composites with low density (0.45 g cm-3), high electrical conductivity (0.60 S m-1), and excellent electric heating behavior, when the weight content of rGO and CNTs are 0.5% and 2.5%, respectively. For electric heating behavior, the steady-state temperature of the above composites reaches 69.1 °C at an input voltage of 15 V.

Preparation and Characterization of Highly Elastic Foams with Enhanced Electromagnetic Wave Absorption Based on Ethylene-Propylene-Diene-Monomer Rubber Filled with Barium Titanate/Multiwall Carbon Nanotube Hybrid

Hybrid ethylene-propylene-diene-monomer (EPDM) nanocomposite foams were produced via compression molding with enhanced electromagnetic wave absorption efficiency. The hybrid filler, consisting of 20 phr ferroelectric barium titanate (BT) and various loading fractions of multi-wall carbon nanotubes (MWCNTs), synergistically increased the electromagnetic (EM) wave absorption characteristics of the EPDM foam. Accordingly, while the EPDM foam filled with 20 phr BT was transparent to the EM wave within the frequency range of 8.2–12.4 GHz (X-band), the hybrid EPDM nanocomposite foam loaded with 20 phr BT and 10 phr MWCNTs presented a total shielding effectiveness (SE) of ~22.3 dB compared to ~16.0 dB of the MWCNTs (10 phr). This synergistic effect is suggested to be due to the segregation of MWCNT networks within the cellular structure of EPDM, resulting in enhanced electrical conductivity, and also high dielectric permittivity of the foam imparted by the BT particles. Moreover, the total SE of the BT/MWCNTs loaded foam samples remained almost unchanged when subjected to repeated bending due to the elastic recovery behavior of the crosslinked EPDM foamed nanocomposites.

Recent Progress in Processing Functionally Graded Polymer Foams

Polymer foams are an important class of engineering material that are finding diverse applications, including as structural parts in automotive industry, insulation in construction, core materials for sandwich composites, and cushioning in mattresses. The vast majority of these manufactured foams are homogeneous with respect to porosity and structural properties. In contrast, while cellular materials are also ubiquitous in nature, nature mostly fabricates heterogeneous foams, e.g., cellulosic plant stems like bamboo, or a human femur bone. Foams with such engineered porosity distribution (graded density structure) have useful property gradients and are referred to as functionally graded foams. Functionally graded polymer foams are one of the key emerging innovations in polymer foam technology. They allow enhancement in properties such as energy absorption, more efficient use of material, and better design for specific applications, such as helmets and tissue restorative scaffolds. Here, following an overview of key processing parameters for polymer foams, we explore recent developments in processing functionally graded polymer foams and their emerging structures and properties. Processes can be as simple as utilizing different surface materials from which the foam forms, to as complex as using microfluidics. We also highlight principal challenges that need addressing in future research, the key one being development of viable generic processes that allow (complete) control and tailoring of porosity distribution on an application-by-application basis.

Effect of coupling agent on the morphological characteristics of natural rubber/silica composites foams

The effect of coupling agent on the morphological characteristics of natural rubber/silica composite foams with various silica contents was studied. Bis 3-triet-hoxysilylpropyl tetrasulfide (TESPT) was used as coupling agent in this system. It could make a chemical bond with the silica particles. By increasing the silica content, cell size of foams was reduced more that 50% and foam density was increased up to 40%. However, compatibilized composites demonstrated about 20% lower foam density and higher cell size. In this case, strong adhesion between the components prevented gas from escaping out. While, in the foams excluded coupling agent the weak adhesion between particles and rubber created an escape path for gas from the interface of components. So, lower cell size and higher density were achieved.

Enhancing the EMI shielding of natural rubber-based supercritical CO2 foams by exploiting their porous morphology and CNT segregated networks

Natural rubber/carbon nanotubes composite foams (F-NR/CNTs) with high electrical conductivity and excellent electromagnetic interference (EMI) performance were developed through a multi-step process including: (a) CNTs assembled on natural rubber latex particles, (b) pre-crosslinking of natural rubber, (c) supercritical carbon dioxide foaming of pre-crosslinked composite samples and (d) post-crosslinking of foamed composite samples. A closed-cell porous structure and a segregated CNT network are clearly observed in the resulting foams. Due to this morphology, F-NR/CNTs exhibit low density, good mechanical properties, and high electrical conductivity. Owing to the multiple radiation reflections and scattering between the cell-matrix interfaces, the composite foams presented an excellent specific shielding effectiveness (SSE) of 312.69 dB cm2 g-1 for F-NR/CNTs containing 6.4 wt% of CNTs, which is significantly higher than those already published for rubber composites containing comparable filler content. Furthermore, the analysis of EMI SE highlights that absorption efficiency is more significant than reflection efficiency, implying that most of the incident electromagnetic radiation is dissipated in the form of heat. This work provides the fundamentals for the design of innovative light weight and efficient EMI shielding foams characterized by a three-dimensional segregated CNT network with huge potential for use in the electronics and aerospace industries.

Effect of Reinforcement at Length Scale for Polyurethane Cellular Scaffolds by Supramolecular Assemblies

This study is aimed to represent the role of carbonaceous nanofillers to reinforce the commercially available polyurethane porous structure. The effect of dimensionality of fillers to anchor the construction of stable three-dimensional (3D) cellular architectures has been highlighted. The cellular frameworks of commercially available thermoplastic polyurethane (TPU) have been fabricated through the thermoreversible supramolecular self-assembly route. It was established that the minimum shrinkage of TPU lattice structures occurred when the solid-state network is strengthened by the topologically engineered 3D hierarchical nanofillers, where the amount of reinforcement was found to play a critical role. It has been established by series of structure-property correlations that reinforcing the cellular structure to endure the capillary stress is equally effective as supercritical drying for producing low-density porous morphologies. The removal of liquid phase from gel is as important as the presence of 3D fillers in the matrix for reinforcing the cellular structures when replacing the solvent phase with air to generate a two-phase solid-gas engineered morphology. The insight into the polyurethane network structure revealed that the dimensionality, amount, and distribution of fillers in the matrix are critical for reinforcing the cellular scaffolds in solid gel without any cross-linking.

Thermal insulation and stability of polysiloxane foams containing hydroxyl-terminated polydimethylsiloxanes

An effective method was described here to improve the thermal insulation and stability of polysiloxane foam (SIF) by controlling the chain length of hydroxyl-terminated polydimethylsiloxane (OH-PDMS). A series of SIFs were prepared through foaming and cross-linking processes with different cross-linking densities. The morphology of SIF was investigated by environmental scanning electron microscopy. The results demonstrated that increasing the chain length of OH-PDMS reduced the average cell size from 932 μm to 220 μm. Cell density ranged from 4.92 × 10⁶ cells per cm³ to 1.64 × 10⁸ cells per cm³. The thermal insulation capability was significantly enhanced, and the SIF derived from the long-chain OH-PDMSs yielded a minimum thermal conductivity of 0.077 W mK⁻¹. Cell size reduction and an increase in cell density were considered to be the main factors to reduce thermal conductivity. Thermal stability, which was also improved, mainly depended on the free motion rate of the polysiloxane chains and cross-linking density of the polysiloxane networks.

The thermal insulation and stability of polysiloxane foam was improved by an easy operating method.

The Synergy of Double Cross-linking Agents on the Properties of Styrene Butadiene Rubber Foams

Sulfur (S) cross-linking styrene butadiene rubber (SBR) foams show high shrinkage due to the cure reversion, leading to reduced yield and increased processing cost. In this paper, double cross-linking system by S and dicumyl peroxide (DCP) was used to decrease the shrinkage of SBR foams. Most importantly, the synergy of double cross-linking agents was reported for the first time to our knowledge. The cell size and its distribution of SBR foams were investigated by FESEM images, which show the effect of DCP content on the cell structure of the SBR foams. The relationships between shrinkage and crystalline of SBR foams were analyzed by the synergy of double cross-linking agents, which were demonstrated by FTIR, Raman spectra, XRD, DSC and TGA. When the DCP content was 0.6 phr, the SBR foams exhibit excellent physical and mechanical properties such as low density (0.223 g/cm³), reduced shrinkage (2.25%) and compression set (10.96%), as well as elevated elongation at break (1.78 × 10³%) and tear strength (54.63 N/mm). The results show that these properties are related to the double cross-linking system of SBR foams. Moreover, the double cross-linking SBR foams present high electromagnetic interference (EMI) shielding properties compared with the S cross-linking SBR foams.

Towards the development of uniform closed cell nanocomposite foams using natural rubber containing pristine and organo-modified nanoclays

A closed cell rubber foam, based on a natural rubber (NR)/nanoclay nanocomposite, was produced using a one-step foaming process with compression molding.