Two-Dimensional Metal Phenylphosphonates as Novel Flame Retardants for Polystyrene

Synthesis Strategy Guided by Decision Tree for Morphology Control of Metal Phosphonates

The morphology control of metal phosphonates is always a difficulty because there are many challenges derived from the complexity of crystallization and the multivariable synthesis system. Responding to challenges, we propose a synthesis strategy guided by a decision tree for morphology control of metal phosphonates, through which directional design of the morphology-controlled synthesis can be realized. Specifically, any one synthetic condition involving the synthesis of metal phosphonates can be regarded as a decision problem to construct a binary decision tree. By means of the classification principle of the binary decision tree, the samples synthesized under the boundary value of each synthesis condition are classified based on crystal phase and morphology. The key synthetic conditions determining crystal phase and morphology can be precisely screened out to serve as decision nodes for the binary decision tree and are also rapidly optimized by the recursion level by level, whereas others cannot. Here, the β-polymorph of copper phenylphosphonate (β-CuPP) is selected as an example to elaborate the decision-tree-guided synthesis strategy for morphology control of metal phosphonates. From the constructed binary decision tree, it is clear that the right amount of methanol in the solvent is vital to obtain β-phase of CuPP, whereas the reactant concentration, pH value, and reaction time are important for morphology and phase transformation. Under the optimal synthetic conditions screened out by the binary decision tree, β-CuPP can thus be controlled to be hierarchically flower-like microsphere morphology through either the direct synthesis route or the solid-to-solid phase transformation route. This research work confirms that the decision-tree-guided synthesis is highly efficacious for the morphology control of metal phosphonates. Furthermore, the morphology-controlled synthesis guided by a decision tree may provide some valuable inspiration for morphology control of metal-organic frameworks (MOFs) and even coordinate compounds.

Reactive and Additive Modifications of Styrenic Polymers with Phosphorus-Containing Compounds and Their Effects on Fire Retardance

Polystyrene, despite its high flammability, is widely used as a thermal insulation material for buildings, for food packaging, in electrical and automotive industries, etc. A number of modification routes have been explored to improve the fire retardance and boost the thermal stability of commercially important styrene-based polymeric products. The earlier strategies mostly involved the use of halogenated fire retardants. Nowadays, these compounds are considered to be persistent pollutants that are hazardous to public and environmental health. Many well-known halogen-based fire retardants, regardless of their chemical structures and modes of action, have been withdrawn from built environments in the European Union, USA, and Canada. This had triggered a growing research interest in, and an industrial demand for, halogen-free alternatives, which not only will reduce the flammability but also address toxicity and bioaccumulation issues. Among the possible options, phosphorus-containing compounds have received greater attention due to their excellent fire-retarding efficiencies and environmentally friendly attributes. Numerous reports were also published on reactive and additive modifications of polystyrene in different forms, particularly in the last decade; hence, the current article aims to provide a critical review of these publications. The authors mainly intend to focus on the chemistries of phosphorous compounds, with the P atom being in different chemical environments, used either as reactive, or additive, fire retardants in styrene-based materials. The chemical pathways and possible mechanisms behind the fire retardance are discussed in this review.

Novel Core-Shell Hybrid Nanosphere towards the Mechanical Enhancement and Fire Retardance of Polycarbonate

It is a huge challenge to achieve highly efficient fire retardance with no mechanical damage to polymers. In our current research, a novel core-shell titanium dioxide@diphenylphosphinic (TiO₂@DPP) nanosphere was first synthesized through a hydrothermal reacting process, and applied in simultaneously enhancing the fire retardance and mechanical properties of polycarbonate (PC). The well-designed TiO₂@DPP exhibited a significant effect on combustion performance and mechanical reinforcement of PC. At only 0.10 wt % of TiO₂@DPP, PC/TiO₂@DPP passed the UL-94 V-0 rating, and its oxygen index value rose to 29.3%. Moreover, the peak value of the heat release rate was remarkably decreased by 34.1% in the combustion test, accompanied by the formation of more compacted char layer and the release of more incombustible gas. Equally important another aspect is that the PC containing only 0.10 wt % of TiO₂@DPP possessed higher elongation at break and higher tensile strength than pure PC, correspondingly increased by 27.7 and 14.7%. The analysis of the flame-retardant mechanism revealed that the improved fire retardance of PC is primarily ascribed to the barrier action of a cross-linking network containing phosphorus and titanium, the dilution of nonflammable gases such as H₂O, and the quenching effect of free radicals which are from the phosphorous group in the gas phase. All these experimental results demonstrate that the core-shell hybrid TiO₂@DPP may achieve a simultaneous significant improvement in fire retardance and mechanical properties of PC.