Wear Resistance Mechanism of Ultrahigh-Molecular-Weight Polyethylene Determined from Its Structure–Property Relationships

Nanoscale Abrasive Wear of Polyethylene: A Novel Approach To Probe Nanoplastic Release at the Single Asperity Level

There is a growing concern that nanoplastic pollution may pose planetary threats to human and ecosystem health. However, a quantitative and mechanistic understanding of nanoplastic release via nanoscale mechanical degradation of bulk plastics and its interplay with photoweathering remains elusive. We developed a lateral force microscope (LFM)-based nanoscratch method to investigate mechanisms of nanoscale abrasive wear of low-density polyethylene (LDPE) surfaces by a single sand particle (simulated by a 300 nm tip) under environmentally relevant load, sliding motion, and sand size. For virgin LDPE, we found plowing as the dominant wear mechanism (i.e., deformed material pushed around the perimeter of scratch). After UVA-weathering, the wear mechanism of LDPE distinctively shifted to cutting wear (i.e., deformed material detached and pushed to the end of scratch). The shift in the mechanism was quantitatively described by a new parameter, which can be incorporated into calculating the NP release rate. We determined a 10-fold higher wear rate due to UV weathering. We also observed an unexpected resistance to initiate wear for UV-aged LDPE, likely due to nanohardness increase induced by UV. For the first time, we report 0.4-4 × 10-3 μm3/μm sliding distance/μN applied load as an initial approximate nanoplastic release rate for LDPE. Our novel findings reveal nanoplastic release mechanisms in the environment, enabling physics-based prediction of the global environmental inventory of nanoplastics.

Improved oxidation stability and crosslink density of chemically crosslinked ultrahigh molecular weight polyethylene using the antioxidant synergy for artificial joints

Vitamin E (VE) is currently an approved antioxidant to improve the oxidation stability of highly crosslinked ultrahigh molecular weight polyethylene (UHMWPE) insert used commercially in total joint arthroplasty. However, the decrease in crosslink density caused by VE reduces wear resistance of UHMWPE, showing an uncoordinated challenge. In this work, we hypothesized that D-sorbitol (DS) as a secondary antioxidant can improve the antioxidant efficacy of VE on chemically crosslinked UHMWPE. The combined effect of VE and DS on oxidation stability of UHMWPE was investigated at a set of controlled hybrid antioxidant content. The hybrid antioxidant strategy showed significantly synergistic enhancement on the oxidation stability of chemically crosslinked UHMWPE compared with the single VE strategy. More strikingly, the crosslink density of the blends with hybrid antioxidants stayed at a high level since DS is not sensitive to crosslinking. The relationships between oxidation stability, mechanical properties, crosslink density, and crystallinity were investigated, by which the clinically relevant overall performance of UHMWPE was optimized. This work provides a leading-edge design mean for the development of joint bearings.

Study on Preparation and Properties of Ultrahigh Molecular Weight Polyethylene Composites Filled with Different Carbon Materials

The development of ultrahigh molecular weight polyethylene (UPE) has been restricted due to its linear structure and low thermal conductivity. In this paper, graphene oxide (GO) was prepared by the modified Hummers method, and then UPE/reduced graphene oxide (rGO) powder was prepared by reduction with hydrazine hydrate. UPE/natural graphite (NG), UPE/carbon nanofiber (CNF), and UPE/rGO are prepared by hot compression molding. With the increase of thermally conductive fillers, the high density of the composite makes the thermal conductivity of the crystal structure more regular and the thermal conductivity path increases accordingly. Both TGA and SEM confirmed the uniform dispersion of carbon filler in epoxy resin. Among the three composites, UPE/NG has the best thermal conductivity. When the NG filling content is 60 phr, the thermal conductivity of the UPE/NG composite is 3.257 W/(mK), outperforming UPE/CNFs (0.778 W/(mK) and pure UPE (0.496 W/(mK) by 318.64 and 556.65%, respectively. UPE/CNFs have the best dielectric properties. Comparison of various carbon fillers can provide some references for UPE's thermal management applications.

A novel characterisation approach to reveal the mechano-chemical effects of oxidation and dynamic distension on polypropylene surgical mesh

Polypropylene (PP) surgical mesh, used successfully for the surgical repair of abdominal hernias, is associated with serious clinical complications when used in the pelvic floor for repair of stress urinary incontinence or support of pelvic organ prolapse. While manufacturers claim that the material is inert and non-degradable, there is a growing body of evidence that asserts PP fibres are subject to oxidative damage and indeed explanted material from patients suffering with clinical complications has shown some evidence of fibre cracking and oxidation. It has been proposed that a pathological cellular response to the surgical mesh contributes to the medical complications; however, the mechanisms that trigger the specific host response against the material are not well understood. Specifically, this study was constructed to investigate the mechano-chemical effects of oxidation and dynamic distension on polypropylene surgical mesh. To do this we used a novel advanced spectroscopical characterisation technique, secondary electron hyperspectral imaging (SEHI), which is based on the collection of secondary electron emission spectra in a scanning electron microscope (SEM) to reveal mechanical-chemical reactions within PP meshes.

Elongational Flow Field Processed Ultrahigh Molecular Weight Polyethylene/Polypropylene Blends with Distinct Interlayer Phase for Enhanced Tribological Properties

Herein, we produced a series of ultrahigh molecular weight polyethylene/polypropylene (UHMWPE/PP) blends by elongational-flow-field dominated eccentric rotor extruder (ERE) and shear-flow-field dominated twin screw extruder (TSE) respectively and presented a detailed comparative study on microstructures and tribological properties of UHMWPE/PP by different processing modes. Compared with the shear flow field in TSE, the elongational flow field in ERE facilitates the dispersion of PP in the UHMWPE matrix and promotes the interdiffusion of UHMWPE and PP molecular chains. For the first time, we discovered the presence of the interlayer phase in blends with different processing modes by using Raman mapping inspection. The elongational flow field introduces strong interaction to enable excellent compatibility of UHMWPE and PP and induces more pronounced interlayer phase with respect to the shear flow field, eventually endowing UHMWPE/PP with improved wear resistance. The optimized UHMWPE/PP (85/15) blend processed by ERE displayed higher tensile strength (25.3 MPa), higher elongation at break (341.77%) and lower wear loss of ERE-85/15 (1.5 mg) compared to the blend created by TSE. By systematically investigating the microstructures and mechanical properties of blends, we found that with increased content of PP, the wear mechanism of blends varies from abrasive wear, fatigue wear, to adhesion wear as the dominant mechanism for two processing modes.