Interfacial Phenomena and Mechanical Behavior of Polyetheretherketone/Polybenzimidazole Blend under Hygrothermal Environment

Polyaryletherketone Based Blends: A Review

This review aims to report the status of the research on polyaryletherketone-based thermoplastic blends (PAEK). PAEK are high-performance copolymers able to replace metals in many applications including those related to the environmental and energy transition. PAEK lead to the extension of high-performance multifunctional materials to target embedded electronics, robotics, aerospace, medical devices and prostheses. Blending PAEK with other thermostable thermoplastic polymers is a viable option to obtain materials with new affordable properties. First, this study investigates the miscibility of each couple. Due to different types of interactions, PAEK-based thermoplastic blends go from fully miscible (with some polyetherimides) to immiscible (with polytetrafluoroethylene). Depending on the ether-to-ketone ratio of PAEK as well as the nature of the second component, a large range of crystalline structures and blend morphologies are reported. The PAEK-based thermoplastic blends are elaborated by melt-mixing or solution blending. Then, the effect of the composition and blending preparation on the mechanical properties are investigated. PAEK-based thermoplastic blends give rise to the possibility of tuning their properties to design novel materials. However, we demonstrate hereby that significant research effort is needed to overcome the lack of knowledge on the structure/morphology/property relationships for those types of high-performance thermoplastic blends.

Probing the Nanoscale Heterogeneous Mixing in a High-Performance Polymer Blend

The blend of polyetheretherketone (PEEK) and polybenzimidazole (PBI) produces a high-performance blend (PPB) that is a potential replacement material in several industries due to its high temperature stability and desirable tribological properties. Understanding the nanoscale structure and interface of the two domains of the blend is critical for elucidating the origin of these desirable properties. Whilst achieving the physical characterisation of the domain structures is relatively uncomplicated, the elucidation of structures at the interface presents a significant experimental challenge. In this work, we combine atomic force microscopy (AFM) with an IR laser (AFM-IR) and thermal cantilever probes (nanoTA) to gain insights into the chemical heterogeneity and extent of mixing within the blend structure for the first time. The AFM-IR and nanoTA measurements show that domains in the blend are compositionally different from those of the pure PEEK and PBI polymers, with significant variations observed in a transition region several microns wide in proximity to domain boundary. This strongly points to physical mixing of the two components on a molecular scale at the interface. The versatility intrinsic to the combined methodology employed in this work provides nano- and microscale chemical information that can be used to understand the link between properties of different length scales across a wide range of materials.