Inverse Oxide/Metal Catalysts in Fundamental Studies and Practical Applications: A Perspective of Recent Developments

The Conundrum of "Pair Sites" in Langmuir-Hinshelwood Reaction Kinetics in Heterogeneous Catalysis

Understanding reaction kinetics is crucial for designing and applying heterogeneous catalytic processes in chemical and energy conversion. Here, we revisit the Langmuir-Hinshelwood (L-H) kinetic model for bimolecular surface reactions, originally formulated for metal catalysts, assuming immobile adsorbates on neighboring pair sites, with the rate varying linearly with the density of surface sites (sites per unit area); r ∝ [*]o 1. Supported metal oxide catalysts, however, offer systematic control over [*]o through variation of the active two-dimensional metal oxide loading in the submonolayer region. Various reactions catalyzed by supported metal oxides are analyzed, such as supported VO x catalysts, including methanol oxidation, oxidative dehydrogenation of propane and ethane, SO2 oxidation to SO3, propene oxidation to acrolein, n-butane oxidation to maleic anhydride, and selective catalytic reduction of nitric oxide with ammonia. The analysis reveals diverse dependencies of reaction rate on [*]o for these surface reactions, with r ∝ [*]o n , where n equals 1 for reactions with a unimolecular rate-determining step and 2 for those with a bimolecular rate-limiting step or exchange of more than 2 electrons. We propose refraining from a priori assumptions about the nature and density of surface sites or adsorbate behavior, advocating instead for data-driven elucidation of kinetics based on the density of surface sites, adsorbate coverage, etc. Additionally, recent studies on catalytic surface mechanisms have shed light on nonadjacent catalytic sites catalyzing surface reactions in contrast to the traditional requirement of adjacent/pair sites. These findings underscore the need for a more nuanced approach in modeling heterogeneous catalysis, especially supported metal oxide catalysts, encouraging reliance on experimental data over idealized assumptions that are often difficult to justify.

Aggregation of Size-Selected Oxide Clusters Deposited onto Au(111)

Kinetic Monte Carlo (kMC) simulations along with density functional theory (DFT) calculations were used to investigate the aggregation of size-selected Nb3Oy (y = 5, 6, 7) clusters deposited onto the Au(111) surface. Recent STM experiments showed that the cluster binding sites and sizes of the cluster assemblies on the Nb3Oy/Au(111) surfaces strongly depend on the stoichiometry of the clusters, i.e., the oxygen-to-niobium ratio. To better understand the origins of these differences, kMC simulations of the nucleation and growth of cluster assemblies were performed using energy barriers for diffusion and intercluster interactions estimated from DFT calculations of cluster binding and dimerization energies, respectively. Comparisons of the kMC simulations with STM images of the as-deposited Nb3Oy/Au(111) surfaces at RT and after high temperature annealing were used to further optimize the energetics and gauge the importance of nearest neighbor interactions. The kMC simulations demonstrate that the assembly of Nb3Oy clusters on Au(111) are largely controlled by the magnitude of the barriers for diffusion and interparticle-bond formation, while changes at higher temperatures are sensitive to the binding energies between nearest neighbors. Simulations for the Nb3O5 and Nb3O6 clusters, which exhibit smaller cluster assembly sizes in STM, required larger diffusion barriers as well as different barriers for interparticle binding, which reflected differences in DFT calculated dimerization energies. The results demonstrate the effectiveness of combined DFT and kMC calculations for understanding how the stoichiometry affects the aggregation of small oxide clusters on a metal surface.

Bimetallic-Derived Catalytic Structures for CO2-Assisted Ethane Activation

ConspectusIn recent years, the simultaneous upgrading of CO2 and ethane has emerged as a promising approach for generating valuable gaseous (CO, H2, and ethylene) and liquid (aromatics and C3 oxygenates) chemicals from the greenhouse gas CO2 and large-reserved shale gas. The key challenges for controlling product selectivity lie in the selective C-H and C-C bond cleavage of ethane with the assistance of CO2. Bimetallic-derived catalysts likely undergo alloying or oxygen-induced segregation under reaction conditions, thus providing diverse types of interfacial sites, e.g., metal/support (M/M'Ox) interface and metal oxide/metal (M'Ox/M) inverse interface, that are beneficial for selective CO2-assisted ethane upgrading. The alloying extent can be initially predicted by cohesive energy and atomic radius (or Wigner-Seitz radius), while the preference for segregation to form the on-top suboxide can be approximated using the work function, electronegativity, and binding strength of adsorbed oxygen. Furthermore, bimetallic-derived catalysts are typically supported on high surface area oxides. Modifying the reducibility and acidity/basicity of the oxide supports and introducing surface defects facilitate CO2 activation and oxygen supplies for ethane activation.Using in situ synchrotron characterization and density functional theory (DFT) calculations, we found that the electronic properties of oxygen species influence the selective cleavage of C-H/C-C bonds in ethane, with electron-deficient oxygen over the metal (or alloy) surface promoting nonselective bond scission to produce syngas and electron-enriched oxygen over the metal oxide/metal interface enhancing selective C-H scission to yield ethylene. We further demonstrate that the preferred structures of the catalyst surfaces, either alloy surfaces or metal oxide/metal inverse interfaces, can be controlled through the appropriate choice of metal combinations and their atomic ratios. Through a comprehensive comparison of experimental results and DFT calculations, the selectivity of C-C/C-H bond scission is correlated with the thermodynamically favorable bimetallic-derived structures (i.e., alloy surfaces or metal oxide/metal inverse interfaces) under reaction conditions over a wide range of bimetallic catalysts. These findings not only offer structural and mechanistic insights into bimetallic-derived catalysts but also provide design principles for selective catalysts for CO2-assisted activation of ethane and other light alkanes. This Account concludes by discussing challenges and opportunities in designing advanced bimetallic-derived catalysts, incorporating new reaction chemistries for other products, employing precise synthesis strategies for well-defined structures with optimized site densities, and leveraging time/spatial/energy-resolved in situ spectroscopy/scattering/microscopy techniques for comprehensive structural analysis. The research methodologies established here are helpful for the investigation of dynamic alloy and interfacial structures and should inspire more efforts toward the simultaneous upgrading of CO2 and shale gas.

Theoretical Perspective of Promoting Direct Methane-to-Methanol Conversion at Complex Metal Oxide-Metal Interfaces

Direct methane conversion to methanol has been considered as an effective and economic way to address greenhouse effects and the current high demand for methanol in industry. However, the process has long been challenging due to lack of viable catalysts to compromise the activation of methane that typically occurs at high temperatures and retaining of produced methanol that requires mild conditions. This Perspective demonstrates an effective strategy to promote direct methane to methanol conversion by engineering the active sites and chemical environments at complex metal oxide - copper oxide - copper interfaces. Such effort strongly depends on extensive theoretical studies by combining density functional theory (DFT) calculations and kinetic Monte Carlo (KMC) simulations to provide in-depth understanding of reaction mechanism and active sites, which build a strong basis to enable the identification of design principles and advance the catalyst optimization for selective CH₄-to-CH₃OH conversion.

Electro- and photoactivation of silver-iron oxide particles as magnetically recyclable catalysts for cross-coupling reactions

Colloidal Ag particles decorated with Fe3O4 islands can be electrochemically or photochemically activated as inverse catalysts for C(sp2)-H heteroarylation. The silver-iron oxide (SIO) particles are reduced into redox-active forms by cathodic charging at mild potentials or by short-term light exposure, and can be reused multiple times by magnetic cycling without further activation. A negative shift in the reduction peak is attributed to an overpotential produced by surface Fe3O4 which separates residual Ag ions or clusters from bulk silver. The catalytic efficiency of SIO is maintained even with acid degradation, which can be countered simply by adding water to the reaction medium.

Electronic Oxide-Support Strong Interactions in the Graphdiyne-Supported Cuprous Oxide Nanocluster Catalyst

The interfacial interaction in supported catalysts is of great significance for heterogeneous catalysis because it can induce charge transfer, regulate electronic structure of active sites, influence reactant adsorption behavior, and eventually affect the catalytic performance. It has been theoretically and experimentally elucidated well in metal/oxide catalysts and oxide/metal inverse catalysts, but is rarely reported in carbon-supported catalysts due to the inertness of traditional carbon materials. Using an example of a graphdiyne-supported cuprous oxide nanocluster catalyst (Cu₂O NCs/GDY), we herein demonstrate the strong electronic interaction between them and put forward a new type of electronic oxide-graphdiyne strong interaction, analogous to the concept of electronic oxide/metal strong interactions in oxide/metal inverse catalysts. Such electronic oxide-graphdiyne strong interaction can not only stabilize Cu₂O NCs in a low-oxidation state without aggregation and oxidation under ambient conditions but also change their electronic structure, resulting in the optimized adsorption energy for reactants/intermediates and thus leading to improved catalytic activity in the Cu(I)-catalyzed azide-alkyne cycloaddition reaction. Our study will contribute to the comprehensive understanding of interfacial interactions in supported catalysts.

Surface and Interface Coordination Chemistry Learned from Model Heterogeneous Metal Nanocatalysts: From Atomically Dispersed Catalysts to Atomically Precise Clusters

The surface and interface coordination structures of heterogeneous metal catalysts are crucial to their catalytic performance. However, the complicated surface and interface structures of heterogeneous catalysts make it challenging to identify the molecular-level structure of their active sites and thus precisely control their performance. To address this challenge, atomically dispersed metal catalysts (ADMCs) and ligand-protected atomically precise metal clusters (APMCs) have been emerging as two important classes of model heterogeneous catalysts in recent years, helping to build bridge between homogeneous and heterogeneous catalysis. This review illustrates how the surface and interface coordination chemistry of these two types of model catalysts determines the catalytic performance from multiple dimensions. The section of ADMCs starts with the local coordination structure of metal sites at the metal-support interface, and then focuses on the effects of coordinating atoms, including their basicity and hardness/softness. Studies are also summarized to discuss the cooperativity achieved by dual metal sites and remote effects. In the section of APMCs, the roles of surface ligands and supports in determining the catalytic activity, selectivity, and stability of APMCs are illustrated. Finally, some personal perspectives on the further development of surface coordination and interface chemistry for model heterogeneous metal catalysts are presented.

Structure and reactivity of model CeO2surfaces

As a key component in many industrial heterogeneous catalysts, the surface structure and reactivity of ceria, CeO₂, has attracted a lot of attention. In this topical review we discuss some of the approaches taken to form a deeper understanding of the surface physics and chemistry of this important and interesting material. In particular, we focus on the preparation of ultrathin ceria films, nanostructures and supported metal nanoparticles. Cutting-edge microscopic and spectroscopic experimental techniques are highlighted which can probe the behaviour of oxygen species and atomic defects on these model surfaces.

p-d Orbital Hybridization Induced by a Monodispersed Ga Site on a Pt3 Mn Nanocatalyst Boosts Ethanol Electrooxidation

Constructing monodispersed metal sites in heterocatalysis is an efficient strategy to boost their catalytic performance. Herein, a new strategy using monodispersed metal sites to tailor Pt-based nanocatalysts is addressed by engineering unconventional p-d orbital hybridization. Thus, monodispersed Ga on Pt₃ Mn nanocrystals (Ga-O-Pt₃ Mn) with high-indexed facets was constructed for the first time to drive ethanol electrooxidation reaction (EOR). Strikingly, the Ga-O-Pt₃ Mn nanocatalyst shows an enhanced EOR performance with achieving 8.41 times of specific activity than that of Pt/C. The electrochemical in situ Fourier transform infrared spectroscopy results and theoretical calculations disclose that the Ga-O-Pt₃ Mn nanocatalyst featuring an unconventional p-d orbital hybridization not only promote the C-C bond-breaking and rapid oxidation of -OH of ethanol, but also inhibit the generation of poisonous CO intermediate species. This work discloses a promising strategy to construct a novel nanocatalysts tailored by monodispersed metal site as efficient fuel cell catalysts.

Interspersing CeOx Clusters to the Pt-TiO2 Interfaces for Catalytic Promotion of TiO2-Supported Pt Nanoparticles

We propose an interface-engineered oxide-supported Pt nanoparticle-based catalyst with improved low-temperature activity toward CO oxidation. By wet-impregnating 1 wt % Ce on TiO₂, we synthesized hybrid oxide support of CeO_x-TiO₂, in which dense CeO_x clusters formed on the surface of TiO₂. Then, the Pt/CeO_x-TiO₂ catalyst was synthesized by impregnating 2 wt % Pt on the CeO_x-TiO₂ supporting oxide. Pt-CeO_x-TiO₂ triphase interfaces were eventually formed upon impregnation of Pt on CeO_x-TiO₂. The Pt-CeO_x-TiO₂ interfaces open up the interface-mediated Mars-van Krevelen CO oxidation pathway, thus providing additional interfacial reaction sites for CO oxidation. Consequently, the specific reaction rate of Pt/CeO_x-TiO₂ for CO oxidation was increased by 3.2 times compared with that of Pt/TiO₂ at 140 °C. Our results demonstrate a widely applicable and straightforward method of catalytic activation of the interfaces between metal nanoparticles and supporting oxides, which enabled fine-tuning of the catalytic performance of oxide-supported metal nanoparticle classes of heterogeneous catalysts.

Controlling Heterogeneous Catalysis with Organic Monolayers on Metal Oxides

ConspectusA key theme of heterogeneous catalysis research is achieving control of the environment surrounding the active site to precisely steer the reactivity toward desired reaction products. One method toward this goal has been the use of organic ligands or self-assembled monolayers (SAMs) on metal nanoparticles. Metal-bound SAMs are typically employed to improve catalyst selectivity but often decrease the reaction rate as a result of site blocking from the ligands. Recently, the use of metal oxide-bound organic modifiers such as organophosphonic acid (PA) SAMs has shown promise as an additional method for tuning reactions on metal oxide surfaces as well as modifying oxide-supported metal catalysts. In this Account, we summarize recent approaches to enhance catalyst performance with oxide-bound monolayers. These approaches include (1) modification of metal oxide catalysts to tune surface reactions, (2) formation of SAMs on the oxide component of supported metal catalysts to modify sites at the metal-support interface, and (3) enhancement of catalyst performance (e.g., stability) through modification of sites remote from the active sites.Both the headgroups and organic tail groups of PA SAMs or other ligands can influence reactions on metal oxide surfaces. Binding of the headgroup can selectively poison certain active sites, altering the selectivity in a manner analogous to metal-bound ligands (at the expense of active site quantity). Moreover, tail groups can be functionalized to interact favorably with reactants and intermediates, for instance through dipole-dipole interactions. On supported metal catalysts like Pt/Al₂O₃, PA SAMs can selectively form on the oxide support. This selective deposition allows for modification of the metal-support interface with minimal blockage of metal sites. PA headgroups were shown to provide tunable acid sites at the interface, dramatically improving hydrodeoxygenation rates of various alcohols. Additionally, organic tail functionality was used to activate or stabilize specific reactants at the interface, such as with the use of amine-functionalized PAs to stabilize chemisorption of CO₂ during the reverse water gas shift reaction. PAs have also been found to affect the electronic properties of bulk metal sites through long-range electron withdrawal via the oxide, providing an additional avenue to tune catalytic behavior. Finally, organic modifiers were shown to enhance catalytic performance without directly modifying the active site. For instance, in biphasic liquid environments the modification of catalyst particles with hydrophobic or hydrophilic SAMs shifts the selectivity of multipath reactions on the basis of the hydrophobicities of different intermediates and products. As another "long-range" effect, the deposition of ligands on oxide supports improved catalyst stability through both improved resistance to sintering and suppression of active site poisoning. The recent contributions discussed in this Account demonstrate the versatility and significant potential for the approach of modifying catalysts with oxide-bound organic monolayers.

Surface structure of mass-selected niobium oxide nanoclusters on Au(111)

The structures formed by the deposition of mass-selected niobium oxide clusters, Nb₃O_y(y = 5, 6, 7), onto Au(111) were studied by scanning tunneling microscopy. The as-deposited Nb₃O₇clusters assemble into large dendritic structures that grow on the terraces as well as extend from the top and bottom of step edges. The Nb₃O₆cluster also forms dendritic assemblies but they are generally much smaller in size. The assemblies are composed of smaller discrete structures (<1 nm) which are likely to be single clusters. The dendritic assemblies for both the Nb₃O₇and Nb₃O₆clusters have fractal dimensions of about 1.7 which is very close to that expected for simple diffusion limited aggregation. Annealing the Nb₃O_7,6/Au(111) surfaces up to 550 K results in changes in assembly sizes and increases in heights, while heating to 700 results in the disruption of the assemblies into smaller structures. By contrast, the as-deposited Nb₃O₅/Au(111) surface at RT exhibits compact cluster structures which become 3D nanoparticles when annealed above 550 K. Differences in the observed surface structures and thermal stability are attributed to differences in metal-oxygen stoichiometry which can influence cluster binding energies, mobility and inter-cluster interactions.

Amplified Interfacial Effect in an Atomically Dispersed RuOx -on-Pd 2D Inverse Nanocatalyst for High-Performance Oxygen Reduction

Atomically dispersed oxide-on-metal inverse nanocatalysts provide a blueprint to amplify the strong oxide-metal interactions for heterocatalysis but remain a grand challenge in fabrication. Here we report a 2D inverse nanocatalyst, RuO_x -on-Pd nanosheets, by in situ creating atomically dispersed RuO_x /Pd interfaces densely on ultrathin Pd nanosheets via a one-pot synthesis. The product displays unexpected performance toward the oxygen reduction reaction (ORR) in alkaline medium, which represents 8.0- and 22.4-fold enhancement in mass activity compared to the state-of-the-art Pt/C and Pd/C catalysts, respectively, showcasing an excellent Pt-alternative cathode electrocatalyst for fuel cells and metal-air batteries. Density functional theory calculations validate that the RuO_x /Pd interface can accumulate partial charge from the 2D Pd host and subtly change the adsorption configuration of O₂ to facilitate the O-O bond cleavage. Meanwhile, the d-band center of Pd nanosubstrates is effectively downshifted, realizing weakened oxygen binding strength.

Facet-Dependent Reactivity of Ceria Nanoparticles Exemplified by CeO2-Based Transition Metal Catalysts: A Critical Review

The rational design and fabrication of highly-active and cost-efficient catalytic materials constitutes the main research pillar in catalysis field. In this context, the fine-tuning of size and shape at the nanometer scale can exert an intense impact not only on the inherent reactivity of catalyst’s counterparts but also on their interfacial interactions; it can also opening up new horizons for the development of highly active and robust materials. The present critical review, focusing mainly on our recent advances on the topic, aims to highlight the pivotal role of shape engineering in catalysis, exemplified by noble metal-free, CeO2-based transition metal catalysts (TMs/CeO2). The underlying mechanism of facet-dependent reactivity is initially discussed. The main implications of ceria nanoparticles’ shape engineering (rods, cubes, and polyhedra) in catalysis are next discussed, on the ground of some of the most pertinent heterogeneous reactions, such as CO2 hydrogenation, CO oxidation, and N2O decomposition. It is clearly revealed that shape functionalization can remarkably affect the intrinsic features and in turn the reactivity of ceria nanoparticles. More importantly, by combining ceria nanoparticles (CeO2 NPs) of specific architecture with various transition metals (e.g., Cu, Fe, Co, and Ni) remarkably active multifunctional composites can be obtained due mainly to the synergistic metalceria interactions. From the practical point of view, novel catalyst formulations with similar or even superior reactivity to that of noble metals can be obtained by co-adjusting the shape and composition of mixed oxides, such as Cu/ceria nanorods for CO oxidation and Ni/ceria nanorods for CO2 hydrogenation. The conclusions derived could provide the design principles of earth-abundant metal oxide catalysts for various real-life environmental and energy applications.

Reactivity and Stability of Ultrathin VOx Films on Pt(111) in Catalytic Methanol Oxidation

The growth of ultrathin layers of VOx (< 12 monolayers) on Pt(111) and the activity of these layers in catalytic methanol oxidation at 10−4 mbar have been studied with low-energy electron diffraction, Auger electron spectroscopy, rate measurements, and with photoemission electron microscopy. Reactive deposition of V in O2 at 670 K obeys a Stranski–Krastanov growth mode with a (√3 × √3)R30° structure representing the limiting case for epitaxial growth of 3D-VOx. The activity of VOx/Pt(111) in catalytic methanol oxidation is very low and no redistribution dynamics is observed lifting the initial spatial homogeneity of the VOx layer. Under reaction conditions, part of the surface vanadium diffuses into the Pt subsurface region. Exposure to O2 causes part of the V to diffuse back to the surface, but only up to one monolayer of VOx can be stabilized in this way at 10−4 mbar.

Electronic Oxide-Metal Strong Interaction (EOMSI)

Strong metal-support interaction of supported metal catalysts is an important concept to describe the effect of metal-support interactions on the structures and catalytic performances of supported metal particles. By using an example of CeO_x adlayers supported on Ag nanocrystals, herein a concept of electronic oxide-metal strong interaction (EOMSI) is put forward; this interaction significantly affects the electronic structures of oxide adlayers through metal-to-oxide charge transfer. The EOMSI can stabilize oxide adlayers in a low oxidation state under ambient conditions, which individually are not stable; moreover, the oxide adlayers experiencing the EOMSI are resistant to high-temperature oxidation in air to a certain extent. Such an EOMSI concept helps to generalize the strong influence of oxide-metal interactions on the structures and catalytic performance of oxide/metal inverse catalysts, which have been attracting increasing attention.

Dynamics of Ultrathin Vanadium Oxide Layers on Rh(111) and Rh(110) Surfaces During Catalytic Reactions

Over the past 35 years rate oscillations and chemical wave patterns have been extensively studied on metal surfaces, while little is known about the dynamics of catalytic oxide surfaces under reaction conditions. Here we report on the behavior of ultrathin V oxide layers epitaxially grown on Rh(111) and Rh(110) single crystal surfaces during catalytic methanol oxidation. We use photoemission electron microscopy and low-energy electron microscopy to study the surface dynamics in the 10^-6 to 10^-2 mbar range. On VO _x /Rh(111) we find a ripening mechanism in which VO _x islands of macroscopic size move toward each other and coalesce under reaction conditions. A polymerization/depolymerization mechanism of VO _x that is sensitive to gradients in the oxygen coverage explains this behavior. The existence of a substructure in VO _x islands gives rise to an instability, in which a VO _x island shrinks and expands around a critical radius in an oscillatory manner. At 10^-2 mbar the VO _x islands are no longer stable but they disintegrate, leading to turbulent redistribution dynamics of VO _x . On the more open and thermodynamically less stable Rh(110) surface the behavior of VO _x is much more complex than on Rh(111), as V can also populate subsurface sites. At low V coverage, one finds traveling interface pulses in the bistable range. A state-dependent anisotropy of the surface is presumably responsible for intriguing chemical wave patterns: wave fragments traveling along certain crystallographic directions, and coexisting different front geometries in the range of dynamic bistability. Annealing to 1000 K causes the formation of macroscopic VO _x islands. Under more reducing conditions dendritic growth of a VO _x overlayer is observed.

Inverse iron oxide/metal catalysts from galvanic replacement

Key chemical transformations require metal and redox sites in proximity at interfaces; however, in traditional oxide-supported materials, this requirement is met only at the perimeters of metal nanoparticles. We report that galvanic replacement can produce inverse FeO_x/metal nanostructures in which the concentration of oxide species adjoining metal domains is maximal. The synthesis involves reductive deposition of rhodium or platinum and oxidation of Fe²⁺ from magnetite (Fe₃O₄). We discovered a parallel dissolution and adsorption of Fe²⁺ onto the metal, yielding inverse FeO_x-coated metal nanoparticles. This nanostructure exhibits the intrinsic activity in selective CO₂ reduction that simple metal nanoparticles have only at interfaces with the support. By enabling a simple way to control the surface functionality of metal particles, our approach is not only scalable but also enables a versatile palette for catalyst design.

While typical catalysts involve oxide-supported metals, inverse catalysts of oxides on metal supports offer an attractive alternative. Here, authors prepare FeO_x-coated Rh nanoparticles via galvanic replacement and dissolution-precipitation to form effective CO₂ reduction catalysts.

Synergy between a Silver-Copper Surface Alloy Composition and Carbon Dioxide Adsorption and Activation

Bimetallic electrocatalysts provide a promising strategy for improving performance, especially in the enhancement of selectivity of CO₂ reduction reactions. However, the first step of CO₂ activation on bimetallic materials remains obscure. Considering bimetallic silver-copper (AgCu) as an example, we coupled ambient pressure X-ray photoelectron spectroscopy (APXPS) and quantum mechanics (QM) to examine CO₂ adsorption and activation on AgCu exposed to CO₂ with and without H₂O at 298 K. The interplay between adsorbed species and the surface alloy composition of Cu and Ag is studied in atomic details. The APXPS experiment and density functional theory (DFT) calculations indicate that the clean sample has a Ag-rich surface layer. Upon adsorption of CO₂ and surface O, we found that it is thermodynamically more favorable to induce subsurface Cu atoms substitution for some surface Ag atoms, modifying the stability and activation of CO₂-related chemisorbed species. We further characterized this substitution effect by correlating the new adsorption species with the observed binding energy (BE) shift and intensity change in APXPS.

Tuning the activities of cuprous oxide nanostructures via the oxide-metal interaction

Despite tremendous importance in catalysis, the design of oxide-metal interface has been hampered by the limited understanding of the nature of interfacial sites and the oxide-metal interaction (OMI). Through construction of well-defined Cu₂O/Pt, Cu₂O/Ag and Cu₂O/Au interfaces, we find that Cu₂O nanostructures (NSs) on Pt exhibit much lower thermal stability than on Ag and Au, although they show the same structure. The activities of these interfaces are compared for CO oxidation and follow the order of Cu₂O/Pt > Cu₂O/Au > Cu₂O/Ag. OMI is found to determine the activity and stability of supported Cu₂O NSs, which could be described by the formation energy of interfacial oxygen vacancy. Further, electronic interaction between Cu⁺ and metal substrates is found center to OMI, where the d band center could be used as a key descriptor. Our study provides insight for OMI and for the development of Cu-based catalysts for low temperature oxidation reactions.

The design of oxide-metal interface for heterogeneous catalysis has been hampered by the limited fundamental understanding. Here, the authors demonstrate that the activities of cuprous oxide nanostructures for CO oxidation can be tuned via the oxide-metal (Cu2O/M, M = Pt, Ag, Au) interaction.

Hydrogen migration at restructuring palladium-silver oxide boundaries dramatically enhances reduction rate of silver oxide

Heterogeneous catalysts are complex materials with multiple interfaces. A critical proposition in exploiting bifunctionality in alloy catalysts is to achieve surface migration across interfaces separating functionally dissimilar regions. Herein, we demonstrate the enhancement of more than 10⁴ in the rate of molecular hydrogen reduction of a silver surface oxide in the presence of palladium oxide compared to pure silver oxide resulting from the transfer of atomic hydrogen from palladium oxide islands onto the surrounding surface formed from oxidation of a palladium–silver alloy. The palladium–silver interface also dynamically restructures during reduction, resulting in silver–palladium intermixing. This study clearly demonstrates the migration of reaction intermediates and catalyst material across surface interfacial boundaries in alloys with a significant effect on surface reactivity, having broad implications for the catalytic function of bimetallic materials.

Species migration across interfacial boundaries can affect the function of bimetallic catalysts. Here the authors report that palladium oxide drives the reduction of silver oxide by facilitating molecular hydrogen dissociation and migration of hydrogen atoms across the Pd–Ag interface with concurrent surface restructuring.

Reversible oxidation and reduction of gold-supported iron oxide islands at room temperature

Monolayer iron oxides grown on metal substrates have widely been used as model systems in heterogeneous catalysis. By means of ambient-pressure scanning tunneling microscopy (AP-STM), we studied the in situ oxidation and reduction of FeO(111) grown on Au(111) by oxygen (O₂) and carbon monoxide (CO), respectively. Oxygen dislocation lines present on FeO islands are highly active for O₂ dissociation. X-ray photoelectron spectroscopy measurements distinctly reveal the reversible oxidation and reduction of FeO islands after sequential exposure to O₂ and CO. Our AP-STM results show that excess O atoms can be further incorporated on dislocation lines and react with CO, whereas the CO is not strong enough to reduce the FeO supported on Au(111) that is essential to retain the activity of oxygen dislocation lines.

Recent Advances on the Rational Design of Non-Precious Metal Oxide Catalysts Exemplified by CuOx/CeO2 Binary System: Implications of Size, Shape and Electronic Effects on Intrinsic Reactivity and Metal-Support Interactions

Catalysis is an indispensable part of our society, massively involved in numerous energy and environmental applications. Although, noble metals (NMs)-based catalysts are routinely employed in catalysis, their limited resources and high cost hinder the widespread practical application. In this regard, the development of NMs-free metal oxides (MOs) with improved catalytic activity, selectivity and durability is currently one of the main research pillars in the area of heterogeneous catalysis. The present review, involving our recent efforts in the field, aims to provide the latest advances—mainly in the last 10 years—on the rational design of MOs, i.e., the general optimization framework followed to fine-tune non-precious metal oxide sites and their surrounding environment by means of appropriate synthetic and promotional/modification routes, exemplified by CuOx/CeO2 binary system. The fine-tuning of size, shape and electronic/chemical state (e.g., through advanced synthetic routes, special pretreatment protocols, alkali promotion, chemical/structural modification by reduced graphene oxide (rGO)) can exert a profound influence not only to the reactivity of metal sites in its own right, but also to metal-support interfacial activity, offering highly active and stable materials for real-life energy and environmental applications. The main implications of size-, shape- and electronic/chemical-adjustment on the catalytic performance of CuOx/CeO2 binary system during some of the most relevant applications in heterogeneous catalysis, such as CO oxidation, N2O decomposition, preferential oxidation of CO (CO-PROX), water gas shift reaction (WGSR), and CO2 hydrogenation to value-added products, are thoroughly discussed. It is clearly revealed that the rational design and tailoring of NMs-free metal oxides can lead to extremely active composites, with comparable or even superior reactivity than that of NMs-based catalysts. The obtained conclusions could provide rationales and design principles towards the development of cost-effective, highly active NMs-free MOs, paving also the way for the decrease of noble metals content in NMs-based catalysts.

Boosting the activity of transition metal carbides towards methane activation by nanostructuring

Molybdenum carbide breaks methane by going nano.

Atomic-Scale View of the Oxidation and Reduction of Supported Ultrathin FeO Islands

By means of scanning tunneling microscopy (STM) measurements, we studied in situ the oxidation and reduction of FeO bilayer islands on Au(111) by oxygen (O₂) and hydrogen (H₂), respectively. The FeO islands respond very dynamically toward O₂, with the coordinatively unsaturated ferrous (CUF) sites at the island edges being essential for O₂ dissociation and O atom incorporation. An STM movie obtained during oxidation reveals how further O₂ molecules can dissociate after the consumption of all initially existing CUF sites through the formation of new CUF sites. In contrast, we found that H₂ molecules only dissociate when vibrationally excited through the ion gauge and only at the basal plane of FeO islands, implying that the CUF sites are not relevant for H₂ dissociation. Our STM results reveal how excess O atoms are incorporated and released in O₂ and H₂ and thus shed light onto the stability of inverse catalysts during a catalyzed reaction.

Construction of stabilized bulk-nano interfaces for highly promoted inverse CeO2/Cu catalyst

As the water-gas shift (WGS) reaction serves as a crucial industrial process, strategies for developing robust WGS catalysts are highly desiderated. Here we report the construction of stabilized bulk-nano interfaces to fabricate highly efficient copper-ceria catalyst for the WGS reaction. With an in-situ structural transformation, small CeO₂ nanoparticles (2–3 nm) are stabilized on bulk Cu to form abundant CeO₂-Cu interfaces, which maintain well-dispersed under reaction conditions. This inverse CeO₂/Cu catalyst shows excellent WGS performances, of which the activity is 5 times higher than other reported Cu catalysts. Long-term stability is also very solid under harsh conditions. Mechanistic study illustrates that for the inverse CeO₂/Cu catalyst, superb capability of H₂O dissociation and CO oxidation facilitates WGS process via the combination of associative and redox mechanisms. This work paves a way to fabricate robust catalysts by combining the advantages of bulk and nano-sized catalysts. Catalysts with such inverse configurations show great potential in practical WGS applications.

Cu-CeO₂ has been considered as promising alternative to Cu-Zn-Al catalyst for water-gas shift (WGS) reaction, but it still suffers from low activity caused by Cu sintering. Here, the authors develop inverse CeO₂/Cu catalyst with remarkable activity and stability in WGS via construction of stabilized bulk-nano interfaces.

Enhanced hot electron generation by inverse metal-oxide interfaces on catalytic nanodiode

Identifying the electronic behavior of metal-oxide interfaces is essential for understanding the origin of catalytic properties and for engineering catalyst structures with the desired reactivity. For a mechanistic understanding of hot electron dynamics at inverse oxide/metal interfaces, we employed a new catalytic nanodiode by combining Co3O4 nanocubes (NCs) with a Pt/TiO2 nanodiode that exhibits nanoscale metal-oxide interfaces. We show that the chemicurrent, which is well correlated with the catalytic activity, is enhanced at the inverse oxide/metal (CoO/Pt) interfaces during H2 oxidation. Based on quantitative visualization of the electronic transfer efficiency with chemicurrent yield, we show that electronic perturbation of oxide/metal interfacial sites not only promotes the generation of hot electrons, but improves catalytic activity.

Atomic Layer Deposition for Preparation of Highly Efficient Catalysts for Dry Reforming of Methane

In this article, the structural and chemical properties of heterogeneous catalysts prepared by atomic layer deposition (ALD) are discussed. Oxide shells can be deposited on metal particles, forming shell/core type catalysts, while metal nanoparticles are incorporated into the deep inner parts of mesoporous supporting materials using ALD. Both structures were used as catalysts for the dry reforming of methane (DRM) reaction, which converts CO2 and CH4 into CO and H2. These ALD-prepared catalysts are not only highly initially active for the DRM reaction but are also stable for long-term operation. The origins of the high catalytic activity and stability of the ALD-prepared catalysts are thoroughly discussed.

2D oxides on metal materials: concepts, status, and perspectives

Two-dimensional oxide-on-metal materials: concepts, methods, and link to technological applications, with 5 subtopics: structural motifs, robustness, catalysis, ternaries, and nanopatterning.

1D tungsten oxide nanostructures on a Cu(1 1 0) surface

Thin epitaxial layers of tungsten oxide on metal substrates are suitable as model systems for investigation of chemical reactivity and catalytic properties. However, the ability to prepare epitaxial tungsten oxide model system in situ is quite rare. Here we present a method to prepare highly ordered tungsten oxide thin film on a Cu(1 1 0) single crystal substrate using physical vapor deposition in a reactive atmosphere of atomic oxygen. The oxygen induced reconstruction of the copper substrate gives rise to unique self-organized 1D structures of tungsten oxide parallel with the Cu[1   -1 0] crystallographic direction. Utilizing a combination of photoemission spectroscopy and density functional theory calculations we reveal emergent physicochemical properties related to the low-dimensionality of the system. Specifically, we observe a support mediated charge redistribution at the interface and a momentum dependent modulation of the valence-band electronic structure. The unusual character of the 1D oxide nanostructures on Cu(1 1 0) surface opens up a unique avenue for preparation of tungsten oxide-based functionalized nanostructures and provides options for further investigation of the fundamental properties of tungsten oxide.