Dual-Facet Mechanism in Copper Nanocubes for Electrochemical CO2 Reduction into Ethylene

Composition effects of electrodeposited Cu-Ag nanostructured electrocatalysts for CO2 reduction

The electrochemical carbon dioxide reduction (CO2RR) on Cu-based catalysts is a promising strategy to store renewable electricity and produce valuable C2+ chemicals. We investigate the CO2RR on Cu-Ag nanostructures that have been electrodeposited in a green choline chloride and urea deep eutectic solvent (DES). We determine the electrochemically active surface area (ECSA) using lead underpotential deposition (UPD) to investigate the CO2RR intrinsic activity and selectivity. We show that the addition of Ag on electrodeposited Cu primarily suppresses the production of hydrogen and methane. While the production of carbon monoxide slightly increases, the partial current of the total C2+ products does not considerably increase. Despite that the production rate of C2+ is similar on Cu and Cu-Ag, the addition of Ag enhances the formation of alcohols and oxygenates over ethylene. We highlight the potential of metal electrodeposition from DES as a sustainable strategy to develop bimetallic Cu-based nanocatalysts for CO2RR.

Importance of Site Diversity and Connectivity in Electrochemical CO Reduction on Cu

Electrochemical CO2 reduction on Cu is a promising approach to produce value-added chemicals using renewable feedstocks, yet various Cu preparations have led to differences in activity and selectivity toward single and multicarbon products. Here, we find, surprisingly, that the effective catalytic activity toward ethylene improves when there is a larger fraction of less active sites acting as reservoirs of *CO on the surface of Cu nanoparticle electrocatalysts. In an adaptation of chemical transient kinetics to electrocatalysis, we measure the dynamic response of a gas diffusion electrode (GDE) cell when the feed gas is abruptly switched between Ar (inert) and CO. When switching from Ar to CO, CO reduction (COR) begins promptly, but when switching from CO to Ar, COR can be maintained for several seconds (delay time) despite the absence of the CO reactant in the gas phase. A three-site microkinetic model captures the observed dynamic behavior and shows that Cu catalysts exhibiting delay times have a less active *CO reservoir that exhibits fast diffusion to active sites. The observed delay times and the estimated *CO reservoir sizes are affected by catalyst preparation, applied potential, and microenvironment (electrolyte cation identity, electrolyte pH, and CO partial pressure). Notably, we estimate that the *CO reservoir surface coverage can be as high as 88 ± 7% on oxide-derived Cu (OD-Cu) at high overpotentials (-1.52 V vs SHE) and this increases in reservoir coverage coincide with increased turnover frequencies to ethylene. We also estimate that *CO can travel substantial distances (up to 10s of nm) prior to desorption or reaction. It appears that active C-C coupling sites by themselves do not control selectivity to C2+ products in electrochemical COR; the supply of CO to those sites is also a crucial factor. More generally, the overall activity of Cu electrocatalysts cannot be approximated from linear combinations of individual site activities. Future designs must consider the diversity of the catalyst network and account for intersite transportation pathways.

Multiscale CO2 Electrocatalysis to C2+ Products: Reaction Mechanisms, Catalyst Design, and Device Fabrication

Electrosynthesis of value-added chemicals, directly from CO2, could foster achievement of carbon neutral through an alternative electrical approach to the energy-intensive thermochemical industry for carbon utilization. Progress in this area, based on electrogeneration of multicarbon products through CO2 electroreduction, however, lags far behind that for C1 products. Reaction routes are complicated and kinetics are slow with scale up to the high levels required for commercialization, posing significant problems. In this review, we identify and summarize state-of-art progress in multicarbon synthesis with a multiscale perspective and discuss current hurdles to be resolved for multicarbon generation from CO2 reduction including atomistic mechanisms, nanoscale electrocatalysts, microscale electrodes, and macroscale electrolyzers with guidelines for future research. The review ends with a cross-scale perspective that links discrepancies between different approaches with extensions to performance and stability issues that arise from extensions to an industrial environment.

Bridging Colloidal and Electrochemical Nanoparticle Growth with In Situ Electrochemical Measurements

ConspectusProspective applications involving the electrification of industrial chemical processes and electrical energy to chemical fuels interconversion as part of the energy transition to renewable energy sources have led to an increasing need for highly tailored nanostructures immobilized on electrode surfaces. Control of surface facet structure across material compositions is of particular importance for ensuring performance in such applications. Colloidal methods for producing shaped nanoparticles in solution are abundant, particularly for noble metals. However, significant technical challenges remain with respect to rationally designing syntheses for the novel compositions and morphologies required to sustainably enable the above technological advances as well as in developing methods for uniformly and reproducibly dispersing colloidally synthesized nanostructures on electrode surfaces. The direct synthesis of nanoparticles on electrodes using chemical reduction approaches remains challenging, though recent advances have been made for certain materials and structures. Electrochemical nanoparticle synthesis─where an applied current or potential instead of a chemical reducing agent drives the redox chemistry of nanoparticle growth─is poised to play an important role in advancing the fabrication of nanostructured electrodes. Specifically, this Account focuses on the colloidal-inspired design of electrochemical syntheses and the interplay between colloidal and electrochemical approaches in terms of understanding the fundamental chemical reaction mechanisms of nanoparticle growth. An initial discussion of the development of electrochemical particle syntheses that incorporate colloidal synthetic tools highlights the promising emergent capabilities that result from blending these two approaches. Furthermore, it demonstrates how existing colloidal syntheses can be directly translated to electrochemical growth on a conductive surface using real-time electrochemical measurements of the chemistry of the growth solution. Measuring the open circuit potential of a colloidal synthesis over time and then replicating that measured potential during electrochemical deposition leads to the formation of the same nanoparticle shape. These in situ open circuit and chronopotentiometric measurements also give fundamental insight about the changing chemical environment during particle growth. We highlight how these time-resolved electrochemical measurements, as well as correlated spectroelectrochemical monitoring of particle formation kinetics, enable the extraction of information regarding mechanisms of particle formation that is difficult to obtain using other approaches. This information can be translated back into colloidal synthesis design via a directed, intentional approach to synthetic development. We additionally explore the added flexibility of synthetic design for methods involving electrochemically driven reduction as compared to the use of chemical reducing agents. The Account concludes with a brief perspective on potential future directions in both fundamental studies and synthetic development enabled by this emerging integrated electrochemical approach.

Grain Boundary-Rich Copper Nanocatalysts Generated from Metal-Organic Framework Nanoparticles for CO2 -to-C2+ Electroconversion

Due to severe contemporary energy issues, generating C₂₊ products from electrochemical carbon dioxide reduction reactions (eCO₂ RRs) gains much interest. It is known that the catalyst morphology and active surface structures are critical for product distributions and current densities. Herein, a synthetic protocol of nanoparticle morphology on copper metal-organic frameworks (n-Cu MOFs) is developed by adjusting growth kinetics with termination ligands. Nanoscale copper oxide aggregates composed of small particulates are yielded via calcining the Cu-MOF nanoparticles at a specific temperature. The resulting nanosized MOF-derived catalyst (n-MDC) exhibits Faradaic efficiencies toward ethylene and C₂₊ products of 63% and 81% at -1.01 V versus reversible hydrogen electrode (RHE) in neutral electrolytes. The catalyst also shows prolonged stability for up to 10 h. A partial current density toward C₂₊ products is significantly boosted to -255 mA cm^-2 in an alkaline flow cell system. Comprehensive analyses reveal that the nanoparticle morphology of pristine Cu MOFs induces homogeneous decomposition of organic frameworks at a lower calcination temperature. It leads to evolving grain boundaries in a high density and preventing severe agglomeration of copper domains, the primary factors for improving eCO₂ RR activity toward C₂₊ production.

g-C3N4 Nanosheet Supported CuO Nanocomposites for the Electrochemical Carbon Dioxide Reduction Reaction

We have prepared CuO-derived electrocatalysts on a graphitic carbon nitride (g-C₃N₄) nanosheet support for the electrochemical carbon dioxide reduction reaction (CO₂RR). Highly monodisperse CuO nanocrystals made by a modified colloidal synthesis method serve as the precatalysts. We use a two-stage thermal treatment to address the active site blockage issues caused by the residual C18 capping agents. The results show that the thermal treatment effectively removed the capping agents and increased the electrochemical surface area. During the process, the residual oleylamine molecules incompletely reduced CuO to a Cu₂O/Cu mixed phase in the first stage of thermal treatment, and the following treatment in forming gas at 200 °C completed the reduction to metallic Cu. The CuO-derived electrocatalysts show different selectivities over CH₄ and C₂H₄, and this might be due to the synergistic effects of Cu-g-C₃N₄ catalyst-support interaction, varied particle sizes, dominant surface facets, and catalyst ensemble. The two-stage thermal treatment enables sufficient capping agent removal, catalyst phase control, and CO₂RR product selection, and with precise controls of the experimental parameters, we believe that this will help to design and fabricate g-C₃N₄-supported catalyst systems with narrower product distribution.

Leveraging Pd(100)/SnO2 interfaces for highly efficient electrochemical formic acid oxidation

The electrocatalytic formic acid oxidation (FAO) is the crucial anodic reaction of direct formic acid fuel cells (DFAFCs), but its activity remains to be largely improved in order to be practically viable. The rational development of enhanced catalysts requires thorough consideration of various contributing factors that are possibly integrated in composite systems. Here, we demonstrate that, Pd(100)/SnO₂ interfaces, provided being efficiently exploited, can significantly boost FAO activity by a factor of ∼10, compared with pure Pd(100) facets, with the mass activity reaching a record of 14.55 A mg_Pd^-1 at a 40 mV-lower peak potential. Unique Pd/SnO₂ nanocomposites with a myriad of Pd(100)/SnO₂ interfaces were obtained by a newly developed successive seeded growth strategy, wherein pre-formed SnO₂ nanospheres are used as seeds for two-round overgrowth of multitudinous Pd nanocubes. Using electron microscopic, electrochemical, spectroscopic and computational analyses, we found that the Pd(100)/SnO₂ interfaces induce lattice contraction and electron loss on Pd nanocubes, which optimize intermediate binding during FAO. Moreover, we showed that the good cubicity of the Pd nanocubes and the presence of SnO₂ nearby further promote the activity by facilitating the potential-determining step and the elimination of the poisoning CO intermediate, respectively. As such, the combined high intrinsic activity and number density of Pd(100)/SnO₂ interfaces enabled the superior activity of the Pd/SnO₂ nanocomposites. The composite material presented here holds promise for application in DFAFCs, but equally importantly, the insights regarding the structure-performance relationship would be beneficial for designing efficient metal/oxide composite catalysts for diverse electro- and photo-catalytic reactions.

Theoretical Screening of CO2 Electroreduction over MOF-808-Supported Self-Adaptive Dual-Metal-Site Pairs

Electrochemical CO₂ reduction to transportation fuels and valuable platform chemicals provides a sustainable avenue for renewable energy storage and realizes an artificially closed carbon loop. However, the rational design of highly active and selective CO₂ reduction electrocatalysts remains a challenging task. Herein, a series of metal-organic framework (MOF)-supported flexible, self-adaptive dual-metal-site pairs (DMSPs) including 21 pairwise combinations of six transition metal single sites (MOF-808-EDTA-M₁M₂, M₁/M₂ = Fe, Cu, Ni, Pd, Pt, Au) for the CO₂ reduction reaction (CO₂RR) were theoretically screened using density functional theory calculations. Against the competitive hydrogen evolution reaction, MOF-808-EDTA-FeFe and MOF-808-EDTA-FePt were identified as the promising CO₂RR electrocatalysts toward C₁ and C₂ products. The calculated limiting potential for CO₂ electroreduction to C₂H₆ and C₂H₅OH over MOF-808-EDTA-FeFe is -0.87 V. Compared with an applied potential of -0.56 eV toward CH₄ production over MOF-808-EDTA-FeFe, MOF-808-EDTA-FePt exhibits an even better activity for CO₂ reduction to C₁ products at a limiting potential of -0.35 V. The present work not only identifies promising candidates for highly selective CO₂RR electrocatalysts leading to C₁ and C₂ products but also provides mechanistic insights into the dynamic nature of DMSPs for stabilizing various reaction intermediates in the CO₂RR process.

Shaping Copper Nanocatalysts to Steer Selectivity in the Electrochemical CO2 Reduction Reaction

The carbon-neutral production of fuels and chemical feedstocks is one of the grand challenges for our society to solve. The electrochemical conversion of CO₂ is emerging as a promising technology contributing to this goal. Despite the huge amount of progress made over the past decade, selectivity still remains a challenge. This Account presents an overview of recent progress in the design of selective catalysts by exploiting the structural sensitivity of the electrochemical CO₂ reduction reaction (CO₂RR). In particular, it shows that the accurate and precise control of the shape and size of Cu nanocatalysts is instrumental in understanding and in discovering the structure-selectivity relationships governing the reduction of CO₂ to valuable hydrocarbons, such as methane and ethylene. It further illustrates the use of faceted Cu nanocatalysts to interrogate catalytic pathways and to increase selectivity toward oxygenates, such as ethanol, in the framework of tandem schemes. The last part of the Account highlights the role of well-defined nanocatalysts in identifying reconstruction mechanisms which might occur during operation. An outlook for the emerging paradigms which will empower the design of novel catalysts for CO₂RR concludes the Account.

Investigation of Ethylene and Propylene Production from CO2 Reduction over Copper Nanocubes in an MEA-Type Electrolyzer

Previous work carried out in fully liquid environments and at low current densities has demonstrated that highly uniform faceted copper nanocrystals display different selectivity profiles in CO₂ reduction compared to polycrystalline copper. As part of ongoing upscaling efforts, it is a matter of interest to investigate whether the high selectivity toward ethylene of copper nanocubes, which show a preferential (100) orientation, is maintained in gas-fed electrolyzers, thus enabling the energy-efficient production of this valuable commodity chemical at industrially relevant current densities. In this work, we assessed the electrochemical CO₂ reduction reaction performance of highly uniform copper nanocubes loaded onto gas diffusion electrodes (GDEs) in a zero-gap device. The copper nanocube-loaded GDEs maintained high Faradaic efficiencies toward ethylene at elevated total current densities, resulting in higher overall partial current densities toward this product compared to benchmark electrodes. Interestingly, CO₂ reduction to propylene, albeit with low partial current densities, was also observed. However, double-layer capacitance measurements revealed that the performance observed at high current densities is significantly influenced by electrode flooding. The findings of this study can inform future efforts geared toward optimizing the electrodes with this promising class of catalysts.

Designing Self-Supported Electrocatalysts for Electrochemical Water Splitting: Surface/Interface Engineering toward Enhanced Electrocatalytic Performance

Electrochemical water splitting is regarded as the most attractive technique to store renewable electricity in the form of hydrogen fuel. However, the corresponding anodic oxygen evolution reaction (OER) and cathodic hydrogen evolution reaction (HER) remain challenging, which exhibit complex reactions and sluggish kinetic behaviors at the triple-phase interface. Material surface and interface engineering provide a feasible approach to improve catalytic activity. Besides, self-supported electrocatalysts have been proven to be highly efficient toward water splitting, because of the regulated catalyst/substrate interface. In this Review, the state-of-the-art achievements in self-supported electrocatalyst for HER/OER have demonstrated the feasibility of surface and interface engineering strategies to boost performance. The six key effective surface/interface engineering approaches for rational catalysts design are systematically reviewed, including defect engineering, morphology engineering, crystallographic tailoring, heterostructure design, catalyst/substrate interface engineering, and catalyst/electrolyte interface regulation. Finally, the challenges and opportunities on the valuable directions are proposed to inspire future investigation of highly active and durable HER/OER electrocatalysts.

Electrochemical CO2 Reduction on Cu: Synthesis-Controlled Structure Preference and Selectivity

The electrochemical CO2 reduction reaction (ECO2 RR) on Cu catalysts affords high-value-added products and is therefore of great practical significance. The outcome and kinetics of ECO2 RR remain insufficient, requiring essentially the optimized structure design for the employed Cu catalyst, and also the fine synthesis controls. Herein, synthesis-controlled structure preferences and the modulation of intermediate's interactions are considered to provide synthesis-related insights on the design of Cu catalysts for selective ECO2 RR. First, the origin of ECO2 RR intermediate-dominated selectivity is described. Advanced structural engineering approaches, involving alloy/compound formation, doping/defect introduction, and the use of specific crystal facets/amorphization, heterostructures, single-atom catalysts, surface modification, and nano-/microstructures, are then reviewed. In particular, these structural engineering approaches are discussed in association with diversified synthesis controls, and the modulation of intermediate generation, adsorption, reaction, and additional effects. The results pertaining to synthetic methodology-controlled structural preferences and the correspondingly motivated selectivity are further summarized. Finally, the current opportunities and challenges of Cu catalyst fabrication for highly selective ECO2 RR are discussed.

Copper-Based Plasmonic Catalysis: Recent Advances and Future Perspectives

With the capability of inducing intense electromagnetic field, energetic charge carriers, and photothermal effect, plasmonic metals provide a unique opportunity for efficient light utilization and chemical transformation. Earth-abundant low-cost Cu possesses intense and tunable localized surface plasmon resonance from ultraviolet-visible to near infrared region. Moreover, Cu essentially exhibits remarkable catalytic performance toward various reactions owing to its intriguing physical and chemical properties. Coupling with light-harvesting ability and catalytic function, plasmonic Cu serves as a promising platform for efficient light-driven chemical reaction. Herein, recent advancements of Cu-based plasmonic photocatalysis are systematically summarized, including designing and synthetic strategies for Cu-based catalysts, plasmonic catalytic performance, and mechanistic understanding over Cu-based plasmonic catalysts. What's more, approaches for the enhancement of light utilization efficiency and construction of active centers on Cu-based plasmonic catalysts are highlighted and discussed in detail, such as morphology and size control, regulation of electronic structure, defect and strain engineering, etc. Remaining challenges and future perspectives for further development of Cu-based plasmonic catalysis are also proposed.

Recent advances on enhancing the multicarbon selectivity of nanostructured Cu-based catalysts

The rapid development and affordability of renewable energy sources necessitate innovative energy storage technologies to compensate for their intermittency. The electrochemical reduction of CO2 presents an attractive strategy for renewable energy storage, with considerable advancements in recent years. Copper-based catalysts have spearheaded this progress due to their intrinsic ability to produce valuable multicarbon reaction products. However, Cu is inherently unselective, and considerable efforts are needed to achieve the selective production of multicarbon reaction products on Cu-based catalysts. A multitude of factors affect the selectivity of Cu-catalysts, such as morphology, metal co-catalysts, and incorporation of oxidizing agents. In this review, we have summarized the current progress and the most important strategies for tuning the selectivity towards multicarbon reaction products over nanostructured Cu-based catalysts.

Copper Nanocrystal Morphology Determines the Viability of Molecular Surface Functionalization in Tuning Electrocatalytic Behavior in CO2 Reduction

Molecular surface functionalization of metallic catalysts is emerging as an ever-developing approach to tuning their catalytic performance. Here, we report the synthesis of hybrid catalysts comprising copper nanocrystals (CuNCs) and an imidazolium ligand for the electrochemical CO₂ reduction reaction (CO₂RR). We show that this organic modifier steers the selectivity of cubic CuNCs toward liquid products. A comparison between cubic and spherical CuNCs reveals the impact of surface reconstruction on the viability of surface functionalization schemes. Indeed, the intrinsic instability of spherical CuNCs leads to ejection of the functionalized surface atoms. Finally, we also demonstrate that the more stable hybrid nanocrystal catalysts, which include cubic CuNCs, can be transferred into gas-flow CO₂RR cells for testing under more industrially relevant conditions.

Method for the accurate prediction of electron transfer potentials using an effective absolute potential

A protocol for the accurate computation of electron transfer (ET) potentials from ab initio and density functional theory (DFT) calculations is described. The method relies on experimental pKa values, which can be measured accurately, to compute a computational setup dependent effective absolute potential. The effective absolute potentials calculated using this protocol display strong variations between the different computational setups and deviate in several cases significantly from the "generally accepted" value of 4.28 V. The most accurate estimate, obtained from CCSD(T)/aug-ccpvqz, indicates an absolute potential of 4.14 V for the normal hydrogen electrode (nhe) in water. Using the effective absolute potential in combination with CCSD(T) and a moderately sized basis, we are able to predict ET potentials accurately for a test set of small organic molecules (σ = 0.13 V). Similarly we find the effective absolute potential method to perform equally good or better for all considered DFT functionals compared to using one of the literature values for the absolute potential. For, M06-2X, which comprises the most accurate DFT method, standard deviation of 0.18 V is obtained. This improved performance is a result of using the most appropriate effective absolute potential for a given method.

Shaping non-noble metal nanocrystals via colloidal chemistry

Non-noble metal nanocrystals with well-defined shapes have been attracting increasingly more attention in the last decade as potential alternatives to noble metals, by virtue of their earth abundance combined with intriguing physical and chemical properties relevant for both fundamental studies and technological applications. Nevertheless, their synthesis is still primitive when compared to noble metals. In this contribution, we focus on third row transition metals Mn, Fe, Co, Ni and Cu that are recently gaining interest because of their catalytic properties. Along with providing an overview on the state-of-the-art, we discuss current synthetic strategies and challenges. Finally, we propose future directions to advance the synthetic development of shape-controlled non-noble metal nanocrystals in the upcoming years.

Imaging electrochemically synthesized Cu2O cubes and their morphological evolution under conditions relevant to CO2 electroreduction

Copper is a widely studied catalyst material for the electrochemical conversion of carbon dioxide to valuable hydrocarbons. In particular, copper-based nanostructures expressing predominantly {100} facets have shown high selectivity toward ethylene formation, a desired reaction product. However, the stability of such tailored nanostructures under reaction conditions remains poorly understood. Here, using liquid cell transmission electron microscopy, we show the formation of cubic copper oxide particles from copper sulfate solutions during direct electrochemical synthesis and their subsequent morphological evolution in a carbon dioxide-saturated 0.1 M potassium bicarbonate solution under a reductive potential. Shape-selected synthesis of copper oxide cubes was achieved through: (1) the addition of chloride ions and (2) alternating the potentials within a narrow window where the deposited non-cubic particles dissolve, but cubic ones do not. Our results indicate that copper oxide cubes change their morphology rapidly under carbon dioxide electroreduction-relevant conditions, leading to an extensive re-structuring of the working electrode surface.

Catalytic selectivity during carbon dioxide electroreduction can be tuned by using geometric copper-based catalysts. Here, the authors use liquid cell transmission electron microscopy to study the in situ synthesis and morphological evolution Cu₂O cubes under carbon dioxide electroreduction conditions.

Stability and Degradation Mechanisms of Copper-Based Catalysts for Electrochemical CO2 Reduction

To date, copper is the only monometallic catalyst that can electrochemically reduce CO₂ into high value and energy-dense products, such as hydrocarbons and alcohols. In recent years, great efforts have been directed towards understanding how its nanoscale structure affects activity and selectivity for the electrochemical CO₂ reduction reaction (CO₂ RR). Furthermore, many attempts have been made to improve these two properties. Nevertheless, to advance towards applied systems, the stability of the catalysts during electrolysis is of great significance. This aspect, however, remains less investigated and discussed across the CO₂ RR literature. In this Minireview, the recent progress on understanding the stability of copper-based catalysts is summarized, along with the very few proposed degradation mechanisms. Finally, our perspective on the topic is given.

Potential Link between Cu Surface and Selective CO2 Electroreduction: Perspective on Future Electrocatalyst Designs

Electrochemical reduction of carbon dioxide (CO₂ RR) product distribution has been identified to be dependent on various surface factors, including the Cu facet, morphology, chemical states, doping, etc., which can alter the binding strength of key intermediates such as *CO and *OCCO during reduction. Therefore, in-depth knowledge of the Cu catalyst surface and identification of the active species under reaction conditions aid in designing efficient Cu-based electrocatalysts. This progress report categorizes various Cu-based electrocatalysts into four main groups, namely metallic Cu, Cu alloys, Cu compounds (Cu + non-metal), and supported Cu-based catalysts (Cu supported by carbon, metal oxides, or polymers). The detailed mechanisms for the selective CO₂ RR are presented, followed by recent relevant developments on the synthetic procedures for preparing Cu and Cu-based nanoparticles. Herein, the potential link between the Cu surface and CO₂ RR performance is highlighted, especially in terms of the chemical states, but other significant factors such as defective sites and roughened morphology of catalysts are equally considered during the discussion of current studies of CO₂ RR with Cu-based electrocatalysts to fully understand the origin of the significant enhancement toward C₂ formation. This report concludes by providing suggestions for future designs of highly selective and stable Cu-based electrocatalysts for CO₂ RR.