Programming Tilting Angles in Shape Memory Polymer Janus Pillar Arrays with Unidirectional Wetting against the Tilting Direction

A Review of Smart Superwetting Surfaces Based on Shape-Memory Micro/Nanostructures

Bioinspired smart superwetting surfaces with special wettability have aroused great attention from fundamental research to technological applications including self-cleaning, oil-water separation, anti-icing/corrosion/fogging, drag reduction, cell engineering, liquid manipulation, and so on. However, most of the reported smart superwetting surfaces switch their wettability by reversibly changing surface chemistry rather than surface microstructure. Compared with surface chemistry, the regulation of surface microstructure is more difficult and can bring novel functions to the surfaces. As a kind of stimulus-responsive material, shape-memory polymer (SMP) has become an excellent candidate for preparing smart superwetting surfaces owing to its unique shape transformation property. This review systematically summarizes the recent progress of smart superwetting SMP surfaces including fabrication methods, smart superwetting phenomena, and related application fields. The smart superwettabilities, such as superhydrophobicity/superomniphobicity with tunable adhesion, reversible switching between superhydrophobicity and superhydrophilicity, switchable isotropic/anisotropic wetting, slippery surface with tunable wettability, and underwater superaerophobicity/superoleophobicity with tunable adhesion, can be obtained on SMP micro/nanostructures by regulating the surface morphology. Finally, the challenges and future prospects of smart superwetting SMP surfaces are discussed.

Application and Development of Shape Memory Micro/Nano Patterns

Shape memory polymers (SMPs) are a class of smart materials that change shape when stimulated by environmental stimuli. Different from the shape memory effect at the macro level, the introduction of micro-patterning technology into SMPs strengthens the exploration of the shape memory effect at the micro/nano level. The emergence of shape memory micro/nano patterns provides a new direction for the future development of smart polymers, and their applications in the fields of biomedicine/textile/micro-optics/adhesives show huge potential. In this review, the authors introduce the types of shape memory micro/nano patterns, summarize the preparation methods, then explore the imminent and potential applications in various fields. In the end, their shortcomings and future development direction are also proposed.

Shape-programmable liquid crystal elastomer structures with arbitrary three-dimensional director fields and geometries

Liquid crystal elastomers exhibit large reversible strain and programmable shape transformations, enabling various applications in soft robotics, dynamic optics, and programmable origami and kirigami. The morphing modes of these materials depend on both their geometries and director fields. In two dimensions, a pixel-by-pixel design has been accomplished to attain more flexibility over the spatial resolution of the liquid crystal response. Here we generalize this idea in two steps. First, we create independent, cubic light-responsive voxels, each with a predefined director field orientation. Second, these voxels are in turn assembled to form lines, grids, or skeletal structures that would be rather difficult to obtain from an initially connected material sample. In this way, the orientation of the director fields can be made to vary at voxel resolution to allow for programmable optically- or thermally-triggered anisotropic or heterogeneous material responses and morphology changes in three dimensions that would be impossible or hard to implement otherwise.

A Review of Shape Memory Polymers and Composites: Mechanisms, Materials, and Applications

Over the past decades, interest in shape memory polymers (SMPs) has persisted, and immense efforts have been dedicated to developing SMPs and their multifunctional composites. As a class of stimuli-responsive polymers, SMPs can return to their initial shape from a programmed temporary shape under external stimuli, such as light, heat, magnetism, and electricity. The introduction of functional materials and nanostructures results in shape memory polymer composites (SMPCs) with large recoverable deformation, enhanced mechanical properties, and controllable remote actuation. Because of these unique features, SMPCs have a broad application prospect in many fields covering aerospace engineering, biomedical devices, flexible electronics, soft robotics, shape memory arrays, and 4D printing. Herein, a comprehensive analysis of the shape recovery mechanisms, multifunctionality, applications, and recent advances in SMPs and SMPCs is presented. Specifically, the combination of functional, reversible, multiple, and controllable shape recovery processes is discussed. Further, established products from such materials are highlighted. Finally, potential directions for the future advancement of SMPs are proposed.

Switchable Isotropic/Anisotropic Wettability and Programmable Droplet Transportation on a Shape-Memory Honeycomb

Programmable droplet transportation is required urgently but is still challenging. In this work, breath figure was employed to fabricate shape-memory poly(lactic acid) (PLLA) honeycombs in which tiny crystals and an amorphous network act as the shape-fixed phase and recovery phase, respectively. Upon uniaxial tension, circle pores from the breath figure were deformed to elliptical pores, producing contact angle differences and anisotropic wetting behaviors in two directions. Both pore geometry and anisotropic wettability can be tailored via the draw ratio. On the PLLA honeycomb surface with a lower draw ratio, the contact angle difference is too small to induce droplet transportation along the desired direction. In the case of a higher draw ratio, however, the movement of water droplets has been controlled absolutely along the tension direction. The transition between them can be achieved reversibly during uniaxial tension and recovery processes based on the shape-memory effect. The enhanced flow control, which can be attributed to the synergism between optimal hydrophobicity and enlarged anisotropic wetting behaviors, endows water droplets with the ability to turn a corner spontaneously on a V-shaped surface including two regions exhibiting different oriented directions.

In Situ Reversible Tuning from Pinned to Roll-Down Superhydrophobic States on a Thermal-Responsive Shape Memory Polymer by a Silver Nanowire Film

Shape memory polymer (SMP) surfaces with tunable wettability have attracted extensive attention due to their widespread applications. However, there have been rare reports on in situ tuning wettability with SMP materials. In this paper, we reported a kind of distinct superhydrophobic SMP microconed surface on the silver nanowire (AgNW) film to achieve in situ reversible transition between pinned and roll-down states. The mechanism is taking advantage of the in situ heating functionality of the silver nanowire film by voltage, which provides the transition energy for SMP to achieve the fixation and recovery of temporary shape. It is noteworthy that the reversible transition could be repeated many times (>100 cycles), and we quantitatively investigate the shape memory ability of microcones with varied height and space under different applied voltages. These results show that the tilted microcones could recover its original upright state under a small voltage (4-11 V) in a short time, and the shortest recovery time is about 0.5 min under an applied voltage of ∼10 V. Finally, we utilize SMP microcone arrays with tunable wettability to realize lossless droplet transportation, and the tilted microconed surface also achieves liquid unidirectional transport due to its anisotropic water adhesion force. The robust microconed SMP surface with reversible morphology transitions will have far-ranging applications including droplet manipulation, reprogrammable fog harvesting, and so on.

Active Periodic Magnetic Nanostructures with High Aspect Ratio and Ultrahigh Pillar Density

Magnetically actuated micro/nanoscale pillars have attracted significant research interest recently because of their dynamic properties. These structures can be used for various applications, such as dry adhesion, cell manipulation, and sensors or actuators in microfluidics. Magnetically actuated structures can be fabricated by mixing magnetic particles and polymers to yield a favorable combination of magnetic permeability and mechanical compliance. However, the pillar density of demonstrated structures is relatively low, which limits the potential applications in active surface manipulation of microscale objects. Here, we demonstrate active periodic nanostructures with a pillar density of 0.25 pillar/μm², which is the highest density for magnetically actuated pillars so far. Having a structure period of 2 μm, diameter of 600 nm, and high aspect ratio of up to 11, this structure can be magnetically actuated with a displacement of up to 200 nm. The behaviors of the pillars under various cyclic actuation modes have been characterized, demonstrating that the actuation can be well controlled. This work can find potential applications in particle manipulation and tunable photonic elements.

Micro-/Nanostructured Interface for Liquid Manipulation and Its Applications

Understanding the relationship between liquid manipulation and micro-/nanostructured interfaces has gained much attention due to the wide potential applications in many fields, such as chemical and biomedical assays, environmental protection, industry, and even daily life. Much work has been done to construct various materials with interfacial liquid manipulation abilities, leading to a range of interesting applications. Herein, different fabrication methods from the top-down approach to the bottom-up approach and subsequent surface modifications of micro-/nanostructured interfaces are first introduced. Then, interactions between the surface and liquid, including liquid wetting, liquid transportation, and a number of corresponding models, together with the definition of hydrophilic/hydrophobic, oleophilic/olephobic, the definition and mechanism of superwetting, including superhydrophobicity, superhydrophilicity, and superoleophobicity, are presented. The micro-/nanostructured interface, with major applications in self-cleaning, antifogging, anti-icing, anticorrosion, drag-reduction, oil-water separation, water collection, droplet (micro)array, and surface-directed liquid transport, is summarized, and the mechanisms underlying each application are discussed. Finally, the remaining challenges and future perspectives in this area are included.

Programmable Fabrication of Submicrometer Bent Pillar Structures Enabled by a Photoreconfigurable Azopolymer

Anisotropic small structures found throughout living nature have unique functionalities as seen by Gecko lizards. Here, we present a simple yet programmable method for fabricating anisotropic, submicrometer-sized bent pillar structures using photoreconfiguration of an azopolymer. A slant irradiation of a p-polarized light on the pillar structure of an azopolymer simply results in a bent pillar structure. By combining the field-gradient effect and directionality of photofluidization, control of the bending shape and the curvature is achieved. With the bent pillar patterned surface, anisotropic wetting and directional adhesion are demonstrated. Moreover, the bent pillar structures can be transferred to other polymers, highlighting the practical importance of this method. We believe that this pragmatic method to fabricate bent pillars can be used in a reliable manner for many applications requiring the systematic variation of a bent pillar structure.

Droplet manipulation on a structured shape memory polymer surface

While methods for dynamic tuning of surface wettability to manipulate water droplets have been widely explored for many applications including digital microfluidics, those based on dynamically changeable surface morphology have remained challenging to achieve. In this work, we present a structured shape memory polymer (SMP) surface which shows dynamically tunable surface wettability through changeable surface morphology in order to manipulate water droplets. The structured SMP surface involves a SMP pillar array consisting of nanotextured small and large pillars which can change its morphology between permanent and temporary shapes upon thermomechanical loading. Specifically, the structured SMP surface dynamically creates a surface morphological gradient and changes its surface wettability during thermally induced shape recovery of the SMP pillar array. Different wetting characteristics of the structured SMP surface between permanent and temporary shapes are theoretically predicted and experimentally verified. Based on these measured wetting characteristics, the structured SMP surface is designed to demonstrate that the morphological difference between two shapes under a water droplet overcomes contact angle hysteresis, resulting in driving a water droplet, when combined with the thermal Marangoni effect.

Wetting against the nap - how asperity inclination determines unidirectional spreading

We have carried out wetting experiments on textured surfaces with high aspect ratio asperities in the Wenzel state. When inclination is imparted to the asperities, we observe a strictly unidirectional spreading opposite to the direction in which the asperities point. The advancing contact angle decreases markedly as inclination increases. A crude numerical analysis successfully accounts for this behaviour, highlighting the interplay between Gibbs pinning at the top of the structures and imbibition along the valleys between them. In Gibbs pinning non-linearities play a major role and we find that simple line averaging - i.e. a rule of mixture - cannot account for this evolution except for weak surface perturbations, i.e. large inclinations.