Nanofiltration Membrane with a Mussel-Inspired Interlayer for Improved Permeation Performance

Fabrication of polyamide nanofiltration membrane with tannic acid/poly(sodium 4-styrenesulfonate) network-like interlayer for enhanced desalination performance

The traditional polyamide composite nanofiltration membranes have high selectivity and low water permeance, so it is necessary to find strategies to raise the permeance. Herein, a novel polyamide nanofiltration membranes with high permeance were fabricated by coating a loose hydrophilic network-like interlayer, where tannic acid (TA) with pentapophenol arm structure binds to poly(4-styrenesulfonate) (PSS) polymer through hydrogen and ionic interactions. The effects of the network-like TA/PSS interlayer on surface morphology, surface hydrophobicity, and the interfacial polymerization mechanism were investigated. The outcomes demonstrated that the TA/PSS interlayer can offer a favorable environment for interfacial polymerization, enhance the hydrophilicity of the substrate membrane, and delay the release of piperazine (PIP). The optimized TFC-2 presents pure water flux of 22.7 ± 2.8 L m-2 h-1 bar-1, Na2SO4 rejection of 97.1 ± 0.5 %, and PA layer thickness of about 38.9 ± 2.5 nm. This provides new strategies for seeking to prepare simple interlayers to obtain high-performance nanofiltration membranes.

Leveraging Janus Substrates as a Confined "Interfacial Reactor" to Synthesize Ultrapermeable Polyamide Nanofilms

Porous substrates act as open "interfacial reactors" during the synthesis of polyamide composite membranes via interfacial polymerization. However, achieving a thin and dense polyamide nanofilm with high permeance and selectivity is challenging when using a conventional substrate with uniform wettability. To overcome this limitation, we propose the use of Janus porous substrates as confined interfacial reactors to decouple the local monomer concentration from the total monomer amount during interfacial polymerization. By manipulating the location of the hydrophilic/hydrophobic interface in a Janus porous substrate, we can precisely control the monomer solution confined within the hydrophilic layer without compromising its concentration. The hydrophilic surface ensures the uniform distribution of monomers, preventing the formation of defects. By employing Janus substrates fabricated through single-sided deposition of polydopamine/polyethyleneimine, we significantly reduce the thickness of the polyamide nanofilms from 88.4 to 3.8 nm by decreasing the thickness of the hydrophilic layer. This reduction leads to a remarkable enhancement in water permeance from 7.2 to 52.0 l/m2·h·bar while still maintaining ~96% Na2SO4 rejection. The overall performance of this membrane surpasses that of most reported membranes, including state-of-the-art commercial products. The presented strategy is both simple and effective, bringing ultrapermeable polyamide nanofilms one step closer to practical separation applications.

Semiaromatic Polyamide-Based Membrane in Forward Osmosis: Molecular Insights

Despite the increased interest in forward osmosis (FO) in recent years, the technology's advancement in commercial and industrial applications has been hampered by the absence of suitable FO membranes and ideal draw solutes, which demands the exploration of new membranes and novel draw solutes targeted for some specific applications. In this context, we considered a semiaromatic polyamide (SAPA) for an application where monovalent salt can be permeated but has high selectivity toward divalent salt and excellent water permeability. In this regard, we constructed an atomistic model for the membrane via a heuristic approach using an equilibrated mixture of hydrolyzed trimesoyl chloride and piperazine monomers and performed nonequilibrium molecular dynamics simulations on the SAPA membrane in the FO process to understand the structural properties and performance of the membrane at the atomistic level. We used pure water as the feed and Na₂SO₄ as the draw solution. It is observed that the SAPA membrane shows excellent water permeability and no reverse draw solute flux. To further test the dynamics of salt ions inside the membranes, we performed two distinct equilibrium simulations on systems consisting of either monovalent salt, such as NaCl, or divalent salt, such as Na₂SO₄. The atomistic details of the interactions between the functional groups of the membrane and salt ions provided in this work can inspire further experiments on SAPA membranes in the context of separation of monovalent and divalent salts, which have applications in the treatment of textile industry wastewater.

Lyotropic Liquid Crystal (LLC)-Templated Nanofiltration Membranes by Precisely Administering LLC/Substrate Interfacial Structure

Mesoporous materials based on lyotropic liquid crystal templates with precisely defined and flexible nanostructures offer an alluring solution to the age-old challenge of water scarcity. In contrast, polyamide (PA)-based thin-film composite (TFC) membranes have long been hailed as the state of the art in desalination. They grapple with a common trade-off between permeability and selectivity. However, the tides are turning as these novel materials, with pore sizes ranging from 0.2 to 5 nm, take center stage as highly coveted active layers in TFC membranes. With the ability to regulate water transport and influence the formation of the active layer, the middle porous substrate of TFC membranes becomes an essential player in unlocking their true potential. This review delves deep into the recent advancements in fabricating active layers using lyotropic liquid crystal templates on porous substrates. It meticulously analyzes the retention of the liquid crystal phase structure, explores the membrane fabrication processes, and evaluates the water filtration performance. Additionally, it presents an exhaustive comparison between the effects of substrates on both polyamide and lyotropic liquid crystal template top layer-based TFC membranes, covering crucial aspects such as surface pore structures, hydrophilicity, and heterogeneity. To push the boundaries even further, the review explores a diverse array of promising strategies for surface modification and interlayer introduction, all aimed at achieving an ideal substrate surface design. Moreover, it delves into the realm of cutting-edge techniques for detecting and unraveling the intricate interfacial structures between the lyotropic liquid crystal and the substrate. This review is a passport to unravel the enigmatic world of lyotropic liquid crystal-templated TFC membranes and their transformative role in global water challenges.

Effect of Interlayer Construction on TFC Nanofiltration Membrane Performance: A Review from Materials Perspective

Polyamide (PA) thin-film composite (TFC) nanofiltration (NF) membranes, which are extensively utilized in seawater desalination and water purification, are limited by the upper bounds of permeability-selectivity. Recently, constructing an interlayer between the porous substrate and the PA layer has been considered a promising approach, as it may resolve the trade-off between permeability and selectivity, which is ubiquitous in NF membranes. The progress in interlayer technology has enabled the precise control of the interfacial polymerization (IP) process, which regulates the structure and performance of TFC NF membranes, resulting in a thin, dense, and defect-free PA selective layer. This review presents a summary of the latest developments in TFC NF membranes based on various interlayer materials. By drawing from existing literature, the structure and performance of new TFC NF membranes using different interlayer materials, such as organic interlayers (polyphenols, ion polymers, polymer organic acids, and other organic materials) and nanomaterial interlayers (nanoparticles, one-dimensional nanomaterials, and two-dimensional nanomaterials), are systematically reviewed and compared. Additionally, this paper proposes the perspectives of interlayer-based TFC NF membranes and the efforts required in the future. This review provides a comprehensive understanding and valuable guidance for the rational design of advanced NF membranes mediated by interlayers for seawater desalination and water purification.

Recent advances in thin film nanocomposite membranes containing an interlayer (TFNi): fabrication, applications, characterization and perspectives

Polyamide (PA) reverse osmosis and nanofiltration membranes have been applied widely for desalination and wastewater reuse in the last 5-10 years. A novel thin-film nanocomposite (TFN) membrane featuring a nanomaterial interlayer (TFNi) has emerged in recent years and attracted the attention of researchers. The novel TFNi membranes are prepared from different nanomaterials and with different loading methods. The choices of intercalated nanomaterials, substrate layers and loading methods are based on the object to be treated. The introduction of nanostructured interlayers improves the formation of the PA separation layer and provides ultrafast water molecule transport channels. In this manner, the TFNi membrane mitigates the trade-off between permeability and selectivity reported for polyamide composite membranes. In addition, TFNi membranes enhance the removal of metal ions and organics and the recovery of organic solvents during nanofiltration and reverse osmosis, which is critical for environmental ecology and industrial applications. This review provides statistics and analyzes the developments in TFNi membranes over the last 5-10 years. The latest research results are reviewed, including the selection of the substrate and interlayer materials, preparation methods, specific application areas and more advanced characterization methods. Mechanistic aspects are analyzed to encourage future research, and potential mechanisms for industrialization are discussed.

Development and Investigation of Hierarchically Structured Thin-Film Nanocomposite Membranes from Polyamide/Chitosan Succinate Embedded with a Metal-Organic Framework (Fe-BTC) for Pervaporation

Thin-film composite membranes (TFC) obtained by the formation of a selective layer on a porous membrane-substrate via interfacial polymerization (IP) are indispensable for separation procedures in reverse osmosis, nanofiltration, pervaporation, and gas separation. Achieving high selectivity and permeability for TFC membranes is still one of the main challenges in membrane science and technology. This study focuses on the development of thin film nanocomposite (TFN) membranes with a hierarchically structured polyamide (PA)/chitosan succinate (ChS) selective layer embedded with a metal-organic framework of iron 1,3,5-benzenetricarboxylate (Fe-BTC) for the enhanced pervaporation dehydration of isopropanol. The aim of this work was to study the effect of Fe-BTC incorporation into the ChS interlayer and PA selective layer, obtained via IP, on the structure, properties, and performance of pervaporation TFN membranes. The structure and hydrophilicity of the developed TFN membranes were investigated using scanning electron microscopy (SEM) and atomic force microscopy (AFM), along with water contact angle measurements. The developed TFN membranes were studied in the pervaporation dehydration of isopropanol (12-30 wt % water). It was found that incorporation of Fe-BTC into the ChS interlayer yielded the formation of a smoother, more uniform, and defect-free PA ultrathin selective layer via IP, due to the amorpho-crystalline structure of particles serving as the amine storage reservoir and led to an increase in membrane selectivity toward water, and a slight decrease in permeation flux compared to the ChS interlayered TFC membranes. The best pervaporation performance was demonstrated by the TFN membrane with a ChS-Fe-BTC interlayer and the addition of 0.03 wt % Fe-BTC in the PA layer, yielding a permeation flux of 197-826 g·m^-2·h^-1 and 98.50-99.99 wt % water in the permeate, in the pervaporation separation of isopropanol/water mixtures (12-30 wt % water).

Carbon Nanotube Interlayer Enhances Water Permeance and Antifouling Performance of Nanofiltration Membranes: Mechanisms and Experimental Evidence

Interlayered thin-film nanocomposite (TFNi) membranes have been shown to achieve enhanced water permeance as a result of the gutter effect. Nevertheless, some studies report impaired separation performance after the inclusion of an interlayer. In this study, we resolve the competing mechanisms of water transport in the transverse direction vs that in the normal direction. To enable easy comparison, carbon nanotube (CNT)-incorporated TFNi membranes with an identical polyamide rejection layer but different interlayer thicknesses were investigated. While increasing the thickness of the CNT interlayer facilitates water transport in the transverse direction (therefore improving the gutter effect), it simultaneously increases its hydraulic resistance in the normal direction. An optimal water permeance of 13.0 ± 0.7 L m^-2 h^-1 bar^-1, which was more than doubled over the control membrane of 6.1 ± 0.7 L m^-2 h^-1 bar^-1, was realized at a moderate interlayer thickness, resulting from the trade-off between these two competing mechanisms. In this study, we demonstrate reduced membrane fouling and improved fouling reversibility for a TFNi membrane over its control without an interlayer, which can be attributed to its more uniform water flux distribution. The fundamental mechanisms revealed in this study lay a solid foundation for the future development of TFNi membranes toward enhanced separation properties and antifouling ability.

Liquid-Infused Membranes Exhibit Stable Flux and Fouling Resistance

Antifouling membranes that offer excellent operational lifetimes are critical technologies needed to meet the growing demand for clean water. In this study, we demonstrate antifouling membranes featuring an ultrathin oil layer that stayed immobilized on the surface and in the pore walls of poly(vinylidene fluoride) membranes for multiple cycles of operation at industrially relevant transmembrane pressures. An optimized quantity of a commercial Krytox oil with either a low (K103) or a high viscosity (K107) was infused onto the active surface and into the pores of membranes with a 0.45 μm pore size. The presence of the oil layer was qualitatively confirmed using crystal violet staining and variable pressure scanning electron microscopy. Using a dead-end stirred cell, a consistent pure water permeance value of 3000 L m^-2 h^-1 bar^-1 was achieved for the K103 liquid-infused membranes for at least 10 operation cycles, which was expectedly lower than the permeance of bare control membranes (∼16 000 L m^-2 h^-1 bar^-1), suggesting that a stable oil layer was formed on all membrane-active sites. To quantify if oil was lost during membrane operation, extensive thermogravimetric analysis was conducted on both the as-prepared and used membranes. When challenged with the microorganism, Escherichia coli K12, the liquid-infused membranes statistically reduced microbial attachment by ∼50% versus the control membranes. For the first time, we have demonstrated that by forming an immobilized, robust, and stable oil-coated membrane, we can generate high-performance membranes with stable permeance values that can be operated at relevant transmembrane pressures and provide long-lasting antifouling properties.

Tailored design of nanofiltration membranes for water treatment based on synthesis-property-performance relationships

Tailored design of high-performance nanofiltration (NF) membranes is desirable because the requirements for membrane performance, particularly ion/salt rejection and selectivity, differ among the various applications of NF technology ranging from drinking water production to resource mining. However, this customization greatly relies on a comprehensive understanding of the influence of membrane fabrication methods and conditions on membrane properties and the relationships between the membrane structural and physicochemical properties and membrane performance. Since the inception of NF, much progress has been made in forming the foundation of tailored design of NF membranes and the underlying governing principles. This progress includes theories regarding NF mass transfer and solute rejection, further exploitation of the classical interfacial polymerization technique, and development of novel materials and membrane fabrication methods. In this critical review, we first summarize the progress made in controllable design of NF membrane properties in recent years from the perspective of optimizing interfacial polymerization techniques and adopting new manufacturing processes and materials. We then discuss the property-performance relationships based on solvent/solute mass transfer theories and mathematical models, and draw conclusions on membrane structural and physicochemical parameter regulation by modifying the fabrication process to improve membrane separation performance. Next, existing and potential applications of these NF membranes in water treatment processes are systematically discussed according to the different separation requirements. Finally, we point out the prospects and challenges of tailored design of NF membranes for water treatment applications. This review bridges the long-existing gaps between the pressing demand for suitable NF membranes from the industrial community and the surge of publications by the scientific community in recent years.

Recent advances in polymeric transdermal drug delivery systems

Transdermal delivery has proven to be one of the most favorable methods among novel drug delivery systems. Since drugs administered by transdermal delivery systems avoid the gastrointestinal tract, and thus avoid conversion by the liver, the likelihood of liver dysfunction and gastrointestinal tract irritation as side effects is low. Drug delivery through the skin has other advantages, such as maintaining an effective rate of drug delivery over time, a steady rate of circulation, and the benefits of a passive delivery system and diffusion. Transdermal drug delivery is achieved using patches which consist of different and specific layers. In the last few decades, many types of patches have been approved worldwide, such as medical plasters, which have been generally applied to the skin for localized diseases. Such patches can be traced back to ancient China (around 2000 BCE) and are the early precursors of today's transdermal patches. With the help of effective design, materials, manufacturing, and evaluation, a large number of drugs can now be administered using this valuable advanced technology. This study reviews different types of polymer patches, their advantages and disadvantages, and different studies related to transdermal drug delivery methods, and the advantages and disadvantages of each method. Different mechanisms of transdermal drug delivery system with patches are also discussed.

Reduction of the Structure Parameter of Forward Osmosis Membranes by Using Sodium Bicarbonate as Pore-Forming Agent

The forward osmosis (FO) process suffers from unfavorable internal concentration polarization (ICP) of the solute within the support layer of thin-film composite forward osmosis (TFC-FO) membranes. To lower the ICP effect, a support layer with low tortuosity, high porosity, and interconnected pores is necessary. In the present investigation, sodium bicarbonate has been presented as a simple pore-forming agent to decline the ICP within a poly(ethersulfone) substrate. In particular, the porous poly(ethersulfone) support layer was fabricated by embedding sodium bicarbonate into the casting solution to form CO₂ gas bubbles in the substrate during phase inversion in an acidic nonsolvent. Experimental results revealed that the separation performance of the TFC-FO membranes significantly improved. The most water-permeable membrane was prepared in the acidic nonsolvent (TFC-SB.3) and it demonstrated a water flux of 26.6 LMH and a reverse salt flux of 3.6 gMH in the FO test. In addition, the TFC-SB.3 membrane showed an 85% increase in water permeability (2.13 LMH/bar) with negligible change in salt rejection (94.3%). Such observations were based on the increase of substrate porosity and the improved connectivity of the finger-like channels through in situ CO₂ gas bubbling that alleviate the ICP phenomena. Therefore, the current study presents a simple, scalable method to design a high-performance TFC-FO membrane.

Highly Permeable Polyamide Nanofiltration Membrane Mediated by an Upscalable Wet-Laid EVOH Nanofibrous Scaffold

For energy-saving purposes, the pursuit of ultrahigh permeance nanofiltration membranes without sacrificing selectivity is never-ending in desalination, wastewater treatment, and industrial product separation. Herein, we reported a novel facile route to engineer a highly porous and superhydrophilic nanofibrous substrate to mediate the interfacial polymerization between trimesoyl chloride and piperazine, generating an ultrathin PA active layer (∼13 nm) with a hierarchical crumpled surface. The wet laying process and subsequent plasma treatment endowed a rougher and more hydrophilic surface for ethylene vinyl alcohol copolymer (EVOH) nanofibers in the thin compact nanofibrous scaffold (∼9 μm) with a mean pore size of 210 nm, radically different from the nanofibrous membrane by other methods. Nanofibrous scaffold with these features provide abundant thin-thick alternative continuous water layers between nanofibers and organic phase, facilitating the formation of the abovementioned PA layer. As a result, an ultrahigh permeance of 42.25 L·m^-2 h^-1 bar^-1 and a reasonably high rejection of 95.97% to 1000 ppm Na₂SO₄ feed solution were obtained, superior to most state-of-the-art NF membranes reported so far. Our work provides an easy and scalable method to fabricate advanced PA NF membranes with outstanding performance, highlighting its great potential in liquid separation.

Electrostatic-modulated interfacial polymerization toward ultra-permselective nanofiltration membranes

Interfacial polymerization (IP) is a platform technology for ultrathin membranes. However, most efforts in regulating the IP process have been focused on short-range H-bond interaction, often leading to low-permselective membranes. Herein, we report an electrostatic-modulated interfacial polymerization (eIP) via supercharged phosphate-rich substrates toward ultra-permselective polyamide membranes. Phytate, a natural strongly charged organophosphate, confers high-density long-range electrostatic attraction to aqueous monomers and affords tunable charge density by flexible metal-organophosphate coordination. The electrostatic attraction spatially enriches amine monomers and temporally decelerates their diffusion into organic phase to be polymerized with acyl chloride monomers, triggering membrane sealing and inhibiting membrane growth, thus generating polyamide membranes with reduced thickness and enhanced cross-linking. The optimized nearly 10-nm-thick and highly cross-linked polyamide membrane displays superior water permeance and ionic selectivity. This eIP approach is applicable to the majority of conventional IP processes and can be extended to fabricate a variety of advanced membranes from polymers, supermolecules, and organic framework materials.

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Electrostatic-modulated interfacial polymerization is proposed for the first time

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Electrostatic attraction regulates the spatial-temporal distribution of amine monomers

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Monomer regulation leads to reduced thickness and enhanced cross-linking of membrane

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Ultrathin and highly cross-linked polyamide membrane displays superior permselectivity

MXene Nanosheet Templated Nanofiltration Membranes toward Ultrahigh Water Transport

The demand for thin-film composite (TFC) nanofiltration membranes with superior permeance and high rejection is gradually increasing for seawater desalination and brackish water softening. However, improving the membrane permeance remains a great challenge due to the formation of excrescent polyamide in the substrate pores and thick polyamide film. Herein, we fabricated a high-performance TFC nanofiltration membrane via a classical interfacial polymerization reaction on a two-dimensional lamellar layer of transition-metal carbides (MXene). The MXene layer promoted the absorption of the reactive monomer, and higher amine monomer concentration facilitated the self-sealing and self-termination of interfacial polymerization to generate a thinner outer polyamide film from 68 to 20 nm. The almost nonporous lamellar interface inhibited the formation of inner polyamide in the substrate pores. In addition, the MXene lamellar layer could be eliminated by mild oxidation after interfacial polymerization to avoid imparted additional hydraulic resistance. The resulting TFC membrane conferred a high rejection above 96% for Na₂SO₄ and excellent permeance of 45.7 L·m^-2·h^-1·bar^-1, which was almost 4.5 times higher than that of the control membrane (10.2 L·m^-2·h^-1·bar^-1). This research provides a feasible strategy for fabricating a high-performance nanofiltration membrane using two-dimensional nanosheets as a templated interface.

A Critical Review on Thin-Film Nanocomposite Membranes with Interlayered Structure: Mechanisms, Recent Developments, and Environmental Applications

The separation properties of polyamide reverse osmosis and nanofiltration membranes, widely applied for desalination and water reuse, are constrained by the permeability-selectivity upper bound. Although thin-film nanocomposite (TFN) membranes incorporating nanomaterials exhibit enhanced water permeance, their rejection is only moderately improved or even impaired due to agglomeration of nanomaterials and formation of defects. A novel type of TFN membranes featuring an interlayer of nanomaterials (TFNi) has emerged in recent years. These novel TFNi membranes show extraordinary improvement in water flux (e.g., up to an order of magnitude enhancement) along with better selectivity. Such enhancements can be achieved by a wide selection of nanomaterials, ranging from nanoparticles, one-/two-dimensional materials, to interfacial coatings. The use of nanostructured interlayers not only improves the formation of polyamide rejection layers but also provides an optimized water transport path, which enables TFNi membranes to potentially overcome the longstanding trade-off between membrane permeability and selectivity. Furthermore, TFNi membranes can potentially enhance the removal of heavy metals and micropollutants, which is critical for many environmental applications. This review critically examines the recent developments of TFNi membranes and discusses the underlying mechanisms and design criteria. Their potential environmental applications are also highlighted.

Constructing Positively Charged Thin-Film Nanocomposite Nanofiltration Membranes with Enhanced Performance

Using polyethylenimine (PEI) as the aqueous reactive monomers, a positively charged thin-film nanocomposite (TFN) nanofiltration (NF) membrane with enhanced performance was developed by successfully incorporating graphene oxide (GO) into the active layer. The effects of GO concentrations on the surface roughness, water contact angle, water flux, salt rejection, heavy metal removals, antifouling property, and chlorine resistance of the TFN membranes were evaluated in depth. The addition of 20 ppm GO facilitated the formation of thin, smooth, and hydrophilic nanocomposite active layers. Thus, the TFN-PEI-GO-20 membrane showed the optimal water flux of 70.3 L·m-2·h-1 without a loss of salt rejection, which was 36.8% higher than the thin-film composite (TFC) blank membrane. More importantly, owing to the positively charged surfaces, both the TFC-PEI-blank and TFN-PEI-GO membranes exhibited excellent rejections toward various heavy metal ions including Zn2+, Cd2+, Cu2+, Ni2+, and Pb2+. Additionally, compared with the negatively charged polypiperazine amide NF membrane, both the TFC-PEI-blank and TFN-PEI-GO-20 membranes demonstrated superior antifouling performance toward the cationic surfactants and basic protein due to their hydrophilic, smooth, and positively charged surface. Moreover, the TFN-PEI-GO membranes presented the improved chlorine resistances with the increasing GO concentration.

Mechanistic Insights into the Role of Polydopamine Interlayer toward Improved Separation Performance of Polyamide Nanofiltration Membranes

Interlayered thin-film nanocomposite membranes (TFNi) are an emerging type of membranes with great potential to overcome the permeability-selectivity upper bound of conventional thin-film composite (TFC) nanofiltration and reverse osmosis membranes. However, the exact roles of the interlayer and the corresponding mechanisms leading to enhanced separation performance of TFNi membranes remain poorly understood. This study reports a polydopamine (PDA)-intercalated TFNi nanofiltration membrane (PA-PSF2, PDA coating time of 2 h) that possessed nearly an order of magnitude higher water permeance (14.8 ± 0.4 Lm^-2 h^-1 bar^-1) than the control TFC membrane (PA-PFS0, 2.4 ± 0.5 Lm^-2 h^-1 bar^-1). The TFNi membrane further showed enhanced rejection toward a wide range of inorganic salts and small organic molecules (including antibiotics and endocrine disruptors). Detailed mechanistic investigation reveals that the membrane separation performance was enhanced due to both the direct "gutter" effect of the PDA interlayer and its indirect effects resulting from enhanced polyamide formation on the PDA-coated substrate, with the "gutter" effect playing a more dominant role. This study provides a mechanistic and comprehensive framework for the future development of TFNi membranes.

Ultrafast Ion Sieving from Honeycomb-like Polyamide Membranes Formed Using Porous Protein Assemblies

Despite the commercial success of thin film composite polyamide membranes, further improvements to the water permeation of polyamide membranes without degradation in product water quality remain a great challenge. Herein, we report the fabrication of an interfacially polymerized polyamide nanofiltration membrane with a novel 3D honeycomb-like spatial structure, which is formed from a tobacco mosaic virus (TMV) porous protein nanosheet-coated microfiltration membrane support. TMV nanosheets with uniform pores and appropriate hydrophilicity deposited inside the support membrane pores facilitate the construction of a localized water-oil reaction interface with evenly distributed monomers and guide the formation of a defect-free polyamide layer with a spatial structure that copies the geometry of the membrane cavities. Such a 3D morphology possesses ultrahigh specific surface area, leading to unprecedented membrane water permeance as high as 84 L m^-2 h^-1 bar^-1, high MgSO₄ rejection of 98%, and monovalent/divalent ion sieving selectivity up to 89.

Constructing interlayer to tailor structure and performance of thin-film composite polyamide membranes: A review

Thin-film composite (TFC) structured membranes based on polyamide (PA) chemistry is the gold standard of nanofiltration and reverse osmosis-based technologies for water purification and desalination. Constructing interlayer between porous substrate and PA layer is a promising strategy to address the ubiquitous trade-off between permeability and selectivity, which is typically encountered by conventional TFC PA membranes. The progress in the interlayer benefits the precise control of interfacial polymerization process, which therefore can tailor the structure and performance of advanced TFC PA membranes. This review critically summarizes the recent advances in TFC PA membranes mediated by interlayer. The mechanisms of interlayer regulating the IP process and PA structure are first discussed based on available literature. Structure and performance of novel TFC PA membranes based on three kinds of interlayers, i.e., organic coatings, nanomaterial and nanocomposite interlayers, are systematically reviewed. Finally, perspectives and future efforts needed are proposed for interlayer based TFC PA membranes. This review offers comprehensive understanding and useful guidance on the rational design of advanced membranes mediated by interlayers for desalination and water purification.

Ultrathin Film Composite Membranes Fabricated by Novel In Situ Free Interfacial Polymerization for Desalination

Ultrathin polyamide nanofilms are desirable as the separation layers for the highly permeable thin-film composite (TFC) membranes, and recently, their lowest thickness limits have attracted a lot of attention from researchers. Due to the interference of the underlying substrate, preparing a defect-free, ultrathin polyamide nanofilm directly on top of a membrane substrate remains a great challenge. Herein, we report a novel fabrication technique of TFC membranes, named in situ free interfacial polymerization (IFIP), where the IP reaction occurs at the uniform, free oil-water interface dozens of microns above the substrate, and then the resulting nanofilm spontaneously assembles into the TFC structure without extra manual transfer. This IFIP method not only overcomes the limitations of conventional IP, succeeding in preparing ultrathin-nanofilm composite membranes for nanofiltration and reverse osmosis application, but also enables scale membrane manufacturing that is not feasible via previously reported free-standing IP. Based on the IFIP method, the thickness of the polyamide nanofilm was successfully reduced to ca. 3-4 nm, which we believe is close to the ultrathin limit of the polyamide nanofilm for separation application. Meanwhile, the structure-performance relationship revealed that the strategy of increasing TFC membrane permeance by reducing polyamide layer thickness also had a limit. Besides, the IP mechanisms in regard to the formation of surface morphology and film growth were explored by combining experimental and molecular simulation methods. Overall, this work is expected to push forward the fundamental study and practical application of the ultrathin-film composite membrane.