Controlling Self-Assembly and Topology at Micro-Nano Length Scales Using a Contact-Free Mixed Nanocolloid Droplet Architecture

Inhibiting Cracks in Latte Droplets

Latte is a mixture of coffee and milk and a model of complex fluids containing biomolecules, usually leaving complex deposit patterns after droplet evaporation. Despite the universality and applicability of biofluids, their evaporation and deposition dynamics are not fully understood and controllable because of the complexity of their components. Here we investigate latte droplet evaporation and deposition dynamics, primarily the crack development and inhibition in droplet deposit patterns. With regard to a mixture of milk and coffee, we find that the surfactant-like nature of milk and intermolecular interactions between coffee particles and milk bioparticles are responsible for achieving uniform crack-free deposits. This finding improves our understanding of pattern formation from evaporating droplets with complex biofluids, offering a clue to applications of bioinks with both printability and biocompatibility.

Particle Size Determines the Shape of Supraparticles in Self-Lubricating Ternary Droplets

Supraparticles are large clusters of much smaller colloidal particles. Controlling the shape and anisotropy of supraparticles can enhance their functionality, enabling applications in fields such as optics, magnetics, and medicine. The evaporation of self-lubricating colloidal ouzo droplets is an easy and efficient strategy to create supraparticles, overcoming the problem of the "coffee-stain effect" during drop evaporation. Yet, the parameters that control the shape of the supraparticles formed in such evaporating droplets are not fully understood. Here, we show that the size of the colloidal particles determines the shape of the supraparticle. We compared the shape of the supraparticles made of seven different sizes of spherical silica particles, namely from 20 to 1000 nm, and of the mixtures of small and large colloidal particles at different mixing ratios. Specifically, our in situ measurements revealed that the supraparticle formation proceeds via the formation of a flexible shell of colloidal particles at the rapidly moving interfaces of the evaporating droplet. The time t_c0 when the shell ceases to shrink and loses its flexibility is closely related to the size of particles. A lower t_c0, as observed for smaller colloidal particles, leads to a flat pancake-like supraparticle, in contrast to a more curved American football-like supraparticle from larger colloidal particles. Furthermore, using a mixture of large and small colloidal particles, we obtained supraparticles that display a spatial variation in particle distribution, with small colloids forming the outer surface of the supraparticle. Our findings provide a guideline for controlling the supraparticle shape and the spatial distribution of the colloidal particles in supraparticles by simply self-lubricating ternary drops filled with colloidal particles.

Stratification of polymer mixtures in drying droplets: Hydrodynamics and diffusion

We study the evaporation-induced stratification of a mixture of short and long polymer chains in a drying droplet using molecular simulations. We systematically investigate the effects of hydrodynamic interactions (HI) on this process by comparing hybrid simulations accounting for HI between polymers through the multiparticle collision dynamics technique with free-draining Langevin dynamics simulations neglecting the same. We find that the dried supraparticle morphologies are homogeneous when HI are included but are stratified in core-shell structures (with the short polymers forming the shell) when HI are neglected. The simulation methodology unambiguously attributes this difference to the treatment of the solvent in the two models. We rationalize the presence (or absence) of stratification by measuring phenomenological multicomponent diffusion coefficients for the polymer mixtures. The diffusion coefficients show the importance of not only solvent backflow but also HI between polymers in controlling the dried supraparticle morphology.

Cooperative evaporation in two-dimensional droplet arrays

The evaporation of a sessile drop in a gaseous environment may be critical to many practical applications. Evaporation dynamics of interacting sessile droplets is strongly influenced by the proximity of adjacent droplets. We study the effects of droplet-droplet vapor-mediated interactions on the evaporation lifetime of two-dimensional arrays of sessile water droplets. We observe that the presence of neighboring droplets acts as a mode of vapor accumulation which slows down the evaporation process. By considering an arbitrarily configured two-dimensional array of droplets, here we provide a simple generalized theoretical limit to their lifetime in an evaporating state. Using a scaling analysis, we put forward that the sessile droplet lifetime in a two-dimensional array is a linear function of the extent of confinement for various surface wettability and droplet geometric parameters (contact angle and contact radius). Notwithstanding the geometrical and physical complexity of the effective confinement generated due to their cooperative interactions, we show that the consequent evaporation characteristics may be remarkably insensitive to the topographical details of the overall droplet organization for a wide range of droplet-substrate combinations. With subsequent deployment of particle-laden droplets, however, our results lead to the discovery of a unique pathway towards tailoring the internal flows within the collective system by harnessing an exclusive topologically driven symmetry-breaking phenomenon, yielding a strategy of patterning particulate matters around the droplet array.

Segregation in Drying Binary Colloidal Droplets

When a colloidal suspension droplet evaporates from a solid surface, it leaves a characteristic deposit in the contact region. These deposits are common and important for many applications in printing, coating, or washing. By the use of superamphiphobic surfaces as a substrate, the contact area can be reduced so that evaporation is almost radially symmetric. While drying, the droplets maintain a nearly perfect spherical shape. Here, we exploit this phenomenon to fabricate supraparticles from bidisperse colloidal aqueous suspensions. The supraparticles have a core-shell morphology. The outer region is predominantly occupied by small colloids, forming a close-packed crystalline structure. Toward the center, the number of large colloids increases and they are packed amorphously. The extent of this stratification decreases with decreasing the evaporation rate. Complementary simulations indicate that evaporation leads to a local increase in density, which, in turn, exerts stronger inward forces on the larger colloids. A comparison between experiments and simulations suggest that hydrodynamic interactions between the suspended colloids reduce the extent of stratification. Our findings are relevant for the fabrication of supraparticles for applications in the fields of chromatography, catalysis, drug delivery, photonics, and a better understanding of spray-drying.

Evaporation-Oscillation Driven Assembly: Microtailoring the Spatial Ordering of Particles in Sessile Droplets

This work explores the physical mechanism that can be used to control the final residual pattern of nanoparticles obtained from an evaporating-oscillating sessile droplet. To that end, the substrate is vibrated in the vertical direction with a constant amplitude, while the frequency of excitation is varied. It is found that evaporation progressively shifts the mode number of the oscillating droplet to lower values, while the oscillations enhance the rate of solvent loss, causing a reduction in the droplet lifetime. The coupling between evaporation and oscillation drives the internal flow through two distinct regimes. Initially, oscillation leads to inner flow recirculation, which delays the evaporation driven edge deposition of particles. Subsequently at lower modes, caused by solvent depletion, the effect of oscillation is weakened, which allows evaporation-driven flow to gain prominence and thus transport the dispersed particles to the contact line. We demonstrate here how this delay in particle migration can be controlled to engineer morphological changes in not just the resulting macroscopic aspect of the deposit but also its microstructure. We especially focus on the relatively unexplored microstructural pattern of deposits from evaporating-oscillating droplets. Using scanning electron micrograph and Voronoi tessellation of the final deposit, we show unique spatial variation in particle ordering at macro-micro length scales. Thus, droplet oscillation tunes the spatial extent of the particle ordering crucial in applications like photonic crystals and photonic glass.