Template-Free One-Step Electrodeposition Method for Fabrication of Robust Superhydrophobic Coating on Ferritic Steel with Self-Cleaning Ability and Superior Corrosion Resistance

A comprehensive review on anticorrosive/antifouling superhydrophobic coatings: Fabrication, assessment, applications, challenges and future perspectives

Superhydrophobicity (SHP) is an incredible phenomenon of extreme water repellency of surfaces ubiquitous in nature (E.g. lotus leaves, butterfly wings, taro leaves, mosquito eyes, water-strider legs, etc). Historically, surface exhibiting water contact angle (WCA) > 150° and contact angle hysteresis <10° is considered as SHP. The SHP surfaces garnered considerable attention in recent years due to their applications in anti-corrosion, anti-fouling, self-cleaning, oil-water separation, viscous drag reduction, anti-icing, etc. As corrosion and marine biofouling are global problems, there has been focused efforts in combating these issues using innovative environmentally friendly coatings designs taking cues from natural SHP surfaces. Over the last two decades, though significant progress has been made on the fabrication of various SHP surfaces, the practical adaptation of these surfaces for various applications is hampered, mainly because of the high cost, non-scalability, lack of simplicity, non-adaptability for a wide range of substrates, poor mechanical robustness and chemical inertness. Despite the extensive research, the exact mechanism of corrosion/anti-fouling of such coatings also remains elusive. The current focus of research in recent years has been on the development of facile, eco-friendly, cost-effective, mechanically robust chemically inert, and scalable methods to prepare durable SHP coating on a variety of surfaces. Although there are some general reviews on SHP surfaces, there is no comprehensive review focusing on SHP on metallic and alloy surfaces with corrosion-resistant and antifouling properties. This review is aimed at filling this gap. This review provides a pedagogical description with the necessary background, key concepts, genesis, classical models of superhydrophobicity, rational design of SHP, coatings characterization, testing approaches, mechanisms, and novel fabrication approaches currently being explored for anticorrosion and antifouling, both from a fundamental and practical perspective. The review also provides a summary of important experimental studies with key findings, and detailed descriptions of the evaluation of surface morphologies, chemical properties, mechanical, chemical, corrosion, and antifouling properties. The recent developments in the fabrication of SHP -Cr-Mo steel, Ti, and Al are presented, along with the latest understanding of the mechanism of anticorrosion and antifouling properties of the coating also discussed. In addition, different promising applications of SHP surfaces in diverse disciplines are discussed. The last part of the review highlights the challenges and future directions. The review is an ideal material for researchers practicing in the field of coatings and also serves as an excellent reference for freshers who intend to begin research on this topic.

Eco-friendly approach for the fabrication of biо copper based superhydrophobic coating on steel metal and its corrosion resistance evaluation

This study presents an eco-friendly approach for constructing superhydrophobic (S.H.) coatings on steel surfaces. The biо Сu nanoparticles are synthesized using a biоgenic process. Two types of coatings, Ni-Ѕ.Α and Ni-biо Сu-Ѕ.Α, were developed and characterized. The EDX results confirm the successful fabrication of two distinct coatings on the steel substrate: one involving the modification of nickel with stearic acid, Ni-Ѕ.Α, and the other involving the modification of nickel with both bio-Cu and stearic acid, Ni-biо Сu-Ѕ.Α. The SEM results revealed that the S.H. coats exhibit circular microstructures which contribute to the surface roughness. The contact angles of water droplets on the Ni-Ѕ.Α and Ni-biо Сu-Ѕ.Α coatings were measured at 158° ± 0.9° and 162° ± 1.1°, respectively. Chemical stability tests demonstrated that the Ni-Ѕ.Α coating maintains its S.H. behaviour in a pH range of 3-11, whereas the Ni-biо Сu-Ѕ.Α coating exhibits excellent chemical stability in a broader range of pH (1-13). The coating's mechanical stability was evaluated through abrasion tests. The Ni-Ѕ.Α coating retained its S.H. properties even after an abrasion length equal 1100 mm, while the Ni-biо Сu-Ѕ.Α coating maintained its S.H. behaviour till an abrasion length equal 1900 mm. The corrosion behavior and protective properties of the S.H. coatings were studied via electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) techniques. The PDP and EIS findings demonstrated that both Ni-Ѕ.Α and Ni-biо Сu-Ѕ.Α coatings significantly reduced the corrosion rate compared to uncoated steel.

Bionic Surfaces for Fog Collection: A Comprehensive Review of Natural Organisms and Bioinspired Strategies

Water scarcity has become a critical global threat, particularly in arid and underdeveloped regions. However, certain insects and plants have evolved the capability to obtain water from fog under these arid conditions. Bionic fog collection, characterized by passive harvesting, minimal energy requirements, and low maintenance costs, has proven to be an efficient method for water harvesting, offering a sustainable water source. This review introduces two superwettable surfaces, namely, superhydrophilic and superhydrophobic surfaces, detailing their preparation methods and applications in fog collection. The fog collection mechanisms of three typical natural organisms, Namib Desert beetles, spider silk, and cactus, along with their bionic surfaces for fog collection devices, are discussed. Additionally, other biological surfaces exhibiting fog transport properties are presented. The main challenges regarding the fabrication and application of bionic fog collection are summarized. Furthermore, we firmly believe that environmentally friendly, low-cost, and stable fog collection materials or devices hold promising prospects for future applications.

Preparation of a High-Performance Asymmetric Supercapacitor by Recycling Aluminum Paper and Filter Components of Heated Tobacco

In this study, Al paper and cellulose acetate (CA) filters derived from heated tobacco waste were successfully converted into current collectors and active materials for a supercapacitor device. Typically, heated tobacco contains electrically discontinuous Al paper. First, Al was extracted from the tobacco waste using HCl to produce Lewis acid (AlCl3). This acid was then used in an Al electrodeposition process utilizing the chloroaluminate ionic liquid reaction between the acid and the base (RCl) at room temperature. To enhance the conductivity, a supplementary coating of Al metal was applied to the Al paper through electrodeposition, thus re-establishing the electrical continuity of the discontinuous parts and forming an Al-coated current collector. Moreover, the CA filters were carbonized under a nitrogen atmosphere, yielding carbon precursors (C-CA) for the supercapacitor electrodes. To further enhance the electrochemical performance, nickel oxide (NiO) was incorporated into C-CA, resulting in C-CA@NiO with pseudocapacitance. The specific surface area of CA increased with carbonization and the subsequent incorporation of NiO. The as-synthesized C-CA and C-CA@NiO materials were applied to an Al-coated current collector to obtain C-CA- and C-CA@NiO-based electrodes, exhibiting stable electrochemical behavior in the voltage range of -1.0 to 0 V and 0 to 1.0 V, respectively. An asymmetric supercapacitor (ASC) device was assembled with C-CA@NiO and C-CA as the positive and negative electrodes, respectively. This ASC device demonstrated a high specific capacitance of 40.8 F g-1, while widening the operating voltage window to 2.0 V. The high electrochemical performance of the device is attributed to the successful Al electrodeposition, which facilitates the electrical conductivity and increased porosity of the C-CA@NiO and C-CA materials. To the best of our knowledge, this is a pioneering study in regards to the conversion of biomass waste into current collectors and active materials to fabricate a practical ASC device. Our findings highlight the potential of reusing Al paper and CA filters from heated tobacco waste as essential components of energy storage devices.

Fabrication of biochar-based superhydrophobic coating on steel substrate and its UV resistance, anti-scaling, and corrosion resistance performance

In this study, we report an eco-friendly and facile process for the synthesis of biochar, BC, and a cobalt-biochar nanocomposite, Co-BC, using rice straw biomass. We constructed two superhydrophobic coatings on steel substrates using potentiostatic electrodeposition of nickel-modified biochar, Ni@BC, and nickel modified by cobalt-biochar nanocomposite, Ni@Co-BC, then, these coatings were soaked in an ethanolic stearic acid solution. Fourier transform infrared spectroscopy showed that the stearic acid-grafted Ni@BC coating, Ni@BC@SA, and the stearic acid-grafted Ni@Co-BC composite, Ni@Co-BC@SA, were well grafted on the steel surface. Scanning electron microscopy revealed that the superhydrophobic coatings have nanoscale features. Atomic force microscopy results showed that the Ni@Co-BC@SA coat had higher roughness than Ni@BC@SA, resulting in higher superhydrophobicity. The water contact angles for Ni@BC@SA and Ni@Co-BC@SA coatings were 161° and 165°, respectively, while the values of water sliding angles for both coatings were 3.0° and 1.0°, respectively. Quantitative estimation of the scale inhibition efficiency revealed that the Ni@Co-BC@SA coating exhibited greater efficiency compared to the Ni@BC@SA coating. Additionally, the Ni@Co-BC@SA coating demonstrated improved corrosion resistance, UV resistance, mechanical abrasion resistance, and chemical stability compared to the Ni@BC@SA coating. These results highlight the superior performance of the Ni@Co-BC@SA coating and its potential as a highly effective and durable superhydrophobic coating for steel substrates.

Construction of superhydrophobic graphene-based coating on steel substrate and its ultraviolet durability and corrosion resistance properties

For the first time, a facile and environmentally friendly approach for producing high-quality graphene from the biomass of banana leaves is described in this paper. Two rough coats of Ni-graphene, Ni@G, and Ni-graphene doped with chromium, Ni@Cr-G, were created on steel substrates by electrostatic deposition. These coatings were then submerged in an ethanolic solution of myristic acid, MA, to produce a superhydrophobic, SHP, surface. The Raman spectra demonstrated that the generated graphene was of high quality. Fourier transform infrared spectroscopy findings confirm the modification of the Ni@G coating by MA, Ni@G@MA, and the modification of the Ni@Cr-G composite with MA, Ni@Cr-G@MA. The results of the scanning electron microscope revealed that the created SHP coatings have nanoscale features. The wettability results showed that the water contact angle values for Ni@G@MA and Ni@Cr-G@MA coatings are 158° and 168°, while the water sliding angle values for both coatings are 4.0 ^o and 1.0°, respectively. The atomic force microscopy results show that both Ni@G and Ni@Cr-G coatings increase the roughness of the steel. The chemical and mechanical stability of the Ni@Cr-G@MA coating was higher than those of the Ni@G@MA coating. The coated steel by Ni@Cr-G@MA exhibits UV stability up to 110 h, while the SHP-coated steel by Ni@G@MA exhibits UV stability for 60 h. The potentiodynamic polarization results show that the value of the corrosion current density for bare steel is 13 times that of steel coated with Ni@G@MA, and 21 times that of coated steel with Ni@Cr-G@MA. The electrochemical impedance spectroscopy, EIS, results show that the charge transfer resistance for steel coated with Ni@G@MA is 38 times that of bare steel, while steel coated with Ni@Cr-G@MA is 57 times that of bare steel. Potentiodynamic polarization and EIS results show that the SHP Ni@Cr-G@MA film exhibits higher corrosion resistance than Ni@G@MA film.

Durability and corrosion behaviors of superhydrophobic amorphous coatings: a contrastive investigation

Superhydrophobic surfaces can be derived from roughening hydrophobic materials. However, the superhydrophobic surfaces with various micro/nano morphologies present variations of chemical and mechanical durability, which limits their practical applications. Very little actually is known about comparing durability and corrosion resistance of concave and convex superhydrophobic surface structures systematically. In this paper, two kinds of superhydrophobic AlNiTi amorphous coatings with concave and convex surfaces were obtained by chemical etching and hydrothermal methods, respectively. Benefiting from nanoscale sheet structure, the convex superhydrophobic coating displays higher water-repellence (contact angle = 157.6°), better self-cleaning performance and corrosion resistance. The corrosion current density of the convex superhydrophobic surface is approximately one order of magnitude smaller than the concave superhydrophobic surface. Besides, the long-term chemical stability and mechanical durability of both superhydrophobic surfaces were also investigated. The formation and damage mechanisms of these two kinds of superhydrophobic surfaces were proposed. It is hoped that these investigations could provide clear guidance for the real-world applications of superhydrophobic amorphous coatings.

Eco-friendly method for construction of superhydrophobic graphene-based coating on copper substrate and its corrosion resistance performance

In this work, Ni and Ni-graphene, Ni-G, films were electrodeposited on copper substrate by potentiostatic deposition. To achieve superhydrophobicity, myristic acid, MA, was used to modify the surface of the electrodeposited coatings. The manufactured Ni film modified with myristic acid, Ni-MA, and the Ni-G film modified with myristic acid, Ni-G-MA, show excellent superhydrophobic, SHP, properties with a water contact angle of 159° and 162°, respectively. The surface morphology of the prepared SHP films was investigated using a Scanning Electron Microscope, and the results revealed micro-nano structures in both Ni-MA and Ni-G-MA films. The Fourier Transform Infrared Spectrophotometer data showed that the Ni-MA and Ni-G-MA films were successfully grafted on the copper metal. The Ni-G-MA film possessed higher chemical stability and mechanical abrasion resistance than Ni-MA. The Ni-MA and Ni-G-MA films exhibit long-term durability in the outdoor environment for more than four months. The potentiodynamic polarization and electrochemical impedance spectroscopy results demonstrated that the SHP films on the copper substrate exhibit remarkable corrosion resistance in 0.5 M NaCl.

Robust Superhydrophobic Coating with Mullite Fiber Framework

Superhydrophobic surfaces have received increasing attention due to their excellent water repellency, but the fragile stability of superhydrophobic coatings has been a huge hindrance to their applications. In this work, we constructed a layer of mullite fibers on the surface of a ceramic substrate using high-temperature molten salt. Then, we obtained a superhydrophobic surface with a contact angle greater than 150° via soaking the sample with an alcoholic sol containing modified particles. On the one hand, this interlaced three-dimensional fiber structure increases the surface area and roughness, providing more locations for attaching superhydrophobic particles, as well as improving the water repellency. On the other hand, this fiber layer has a height difference, which protects the superhydrophobic particles attached at lower positions, and when an external object contacts the surface, it gives priority to the stable mullite fibers, reducing the direct contact between superhydrophobic particles and external objects and improving the stability of the superhydrophobic coating. After abrasion with sandpaper, the sample with the mullite fiber layer showed excellent stability compared to the samples without the fiber layer, indicating the significant protective effect of the fiber layer. This paper provides a potential method to enhance the stability of superhydrophobic ceramic surfaces.

Ultrafast and Eco-Friendly Fabrication Process for Robust, Repairable Superhydrophobic Metallic Surfaces with Tunable Water Adhesion

Superhydrophobic metallic surfaces with a water contact angle greater than 150° have attracted considerable attention in both fundamental research and industrial applications due to their special properties such as antibiofouling, drag reduction, self-cleaning, anti-icing, anticorrosion, and oil-water separation. Until now, the development of superhydrophobic practical applications is mainly limited by the process complexity, long fabrication time, coating with toxic materials, and easily damaged surface structure. To reduce the fabrication time, and simplify the process for industrial applications, an eco-friendly postprocess has been developed in this research. The superhydrophobic surfaces on the laser-textured titanium, aluminum, copper, stainless steel, and nickel substrates were fabricated extremely rapidly by a simple surface modification of only a 10 min heat treatment with nontoxic silicone oil. Hydrophobic organic group absorption has been accelerated on the silicone oil heat-treated surface and has created a low-energy surface. In addition, we demonstrated the potential of using the laser areal fluence parameter, which could be an alternative to single-laser process parameters such as scanning speed, power, and step size, to fine-tune the water adhesion behavior. Therefore, a surface that integrates different water adhesion behaviors can be easily fabricated for more complex practical applications such as controlled microdroplet transportation, microfluidic systems, and certain biomedical processes. Moreover, the robustness of superhydrophobic surfaces was confirmed by abrasion tests, knife-scratch tests, chemical durability tests, and aging tests, and their repairability was evaluated for product applications in practice.

Fabrication of eco-friendly graphene-based superhydrophobic coating on steel substrate and its corrosion resistance, chemical and mechanical stability

Superhydrophobic coatings were successfully fabricated on steel substrates using potentiostatic electrodeposition of Ni and Ni-graphene, Ni-G, coatings followed by immersion in an ethanolic solution of stearic acid, SA. Rice straw, an environmentally friendly biomass resource, was used to synthesize high-quality graphene. The Raman spectra proved the high quality of the produced graphene. The Fourier transform infrared spectroscopy, FTIR, results showed that the Ni coating grafted with stearic acid, Ni-SA, and the Ni-G composite grafted with stearic acid, Ni-G-SA, were successfully deposited on the steel substrate. The scanning electron microscope, SEM, results showed that the prepared superhydrophobic coatings exhibit micro-nano structures. The wettability results revealed that the values of contact angles, CAs, for Ni-SA and Ni-G-SA coatings are 155.7° and 161.4°, while the values of sliding angles, SAs, for both coatings are 4.0° and 1.0°, respectively. The corrosion resistance, chemical stability, and mechanical abrasion resistance of the Ni-G-SA coating were found to be greater than those of the Ni-SA coating.

Corrosion performance of a steel surface modified by a robust graphene-based superhydrophobic film with hierarchical roughness

Potentiostatic deposition of cobalt film and cobalt-graphene, Co-G, composite, followed by modification with low surface energy stearic acid (SA), was used to fabricate superhydrophobic films on a steel substrate successfully. A scanning electron microscope was used to analyze the surface morphology of the prepared superhydrophobic cobalt film modified by stearic acid, Co-SA, and the cobalt-graphene film modified by stearic acid, Co-G-SA. The findings show that both the fabricated films have micro-nanostructures. The Co-G-SA film shows a higher roughness due to the network structures of graphene and so exhibits higher superhydrophobicity. The Fourier transform infrared spectrophotometer, FTIR, results confirm the formation of Co-SA and Co-G-SA films on the steel surface. The wettability of the prepared films shows that they exhibit superhydrophobicity, where the Co-SA and Co-G-SA films have contact angles of 155° and 158°, respectively. The Potentiodynamic polarization results show that the value of the corrosion current density for steel coated with Co-SA (0.7094 µA) is lower than that of bare steel (0.1457 mA), while the coated steel with Co-G-SA film has the lowest value (0.1732 µA). The electrochemical impedance spectroscopy, EIS, results show that the charge transfer resistance for steel coated with Co-SA is 38 times that of bare steel, while steel coated with Co-SA is 57 times that of bare steel. Potentiodynamic polarization and EIS results show that the prepared Co-G-SA film superhydrophobic films exhibit higher corrosion resistance. Co-G-SA film has higher mechanical stability (maintains superhydrophobicity until 900 abrasion cycles), chemical stability (has superhydrophobicity in the pH range 1–13), and long-term stability (retains superhydrophobicity after 30 days in a 0.5 M NaCl solution) in 0.5 M NaCl solution.

Facile and Eco-Friendly Preparation of Mild Steel Based Superhydrophobic Surfaces without Chemical Modifications

The fabrication of superhydrophobic coatings on mild steel has attracted considerable attention. However, some methods are cumbersome and unsuitable for large-scale preparation, limiting industrial applications. Furthermore, the extensive use of fluorinated compounds to achieve low surface energy is not environmentally friendly. This paper proposed a facile method based on electrodeposition and annealing to prepare mild steel-based superhydrophobic surfaces without chemical modifications. Subsequently, SEM images were analyzed, and it was observed that the plating parameter (current and time) significantly affected surface morphology. At optimum process parameters, a rough surface with a multi-level structure was formed on the plated surface, contributing to superhydrophobic properties. XPS, EDS, and XRD were utilized to analyze surface composition. The results indicated the presence of copper oxides, zinc oxides, and a large number of hydrocarbons on the prepared superhydrophobic surface. These transition metal oxides on the surface adsorbed hydrocarbons in the air during the annealing process, which lowered the surface energy. Combined with the obtained multi-level morphology, a superhydrophobic surface was achieved. Finally, the corrosion behavior was evaluated in 3.5 wt% NaCl solution by AC impedance spectroscopy. Results showed that the obtained superhydrophobic surface, compared with the untreated coating and the steel substrate, showed a substantial improvement in corrosion resistance. A mild steel-based superhydrophobic surface with a contact angle greater than 150 degrees and excellent corrosion resistance was finally obtained. We hope this study will facilitate the industrial preparation of superhydrophobic coatings, especially in marine engineering, since this method does not require complex processes or expensive equipment and does not require fluorinated substances.

Fabrication of a Tool Electrode with Hydrophobic Features and Its Stray-Corrosion Suppression Performance for Micro-electrochemical Machining

Micro-electrochemical machining (micro-ECM) can machine microstructures with excellent surface integrity on difficult-to-cut alloys. During micro-ECM, stray corrosion results in tapered sidewalls of machined structures. To suppress the stray corrosion, a novel tool electrode with the sidewall insulation of a gas film is proposed by fabricating the metal tool sidewall into a hydrophobic surface. The sidewall surface is designed to be characterized with spherical array cavities (radius of 500 nm) acting as the hydrophobic features, enhancing the gas-shielding effect of the gas film under electrolysis. The fabrication process of the hydrophobic sidewall is described in detail, including the self-assembly procedure of a monolayer template of Φ_1 μm polystyrene microspheres, the copper-electroforming procedure for filling the microspheres' gaps, and the removal procedure for forming spherical array cavities. The fabricated tool electrode (Φ_500 μm) obtains the hydrophobic features of a contact angle of up to 138°. As a result, bubbles generated on the tool surface can form an air-electrolyte interface instead of a dispersed bubble cluster. Micro-ECM experiments of microstructures verify that the novel tool electrode can improve machining accuracy by suppressing sidewall stray corrosion.

Carbon Dots as Environment-Friendly and Efficient Corrosion Inhibitors for Q235 Steel in 1 M HCl

To reduce the corrosion of Q235 steel, environment-friendly and efficient N-doped carbon dots (N-CDs) were synthesized using 4-amino salicylic acid (4-ASA) and l-histidine (l-His) as precursors. The corrosion inhibition behavior of N-CDs for Q235 steel in 1 M HCl solution was systematically investigated using a weight-loss experiment, an electrochemical test, and corrosion morphology. Results showed that N-CDs could effectively inhibit the corrosion of Q235 steel, and the inhibitory efficiency reached 93% at 50 mg L^-1. Quantum chemistry and molecular dynamics were used to study the inhibition mechanism of N-CDs. The results demonstrated that N-CDs exhibited a strong adsorption force on metal and the adsorption process followed the Langmuir adsorption isotherm, indicating physical/chemical mixed adsorption.

Superhydrophobic Films with Enhanced Corrosion Resistance and Self-Cleaning Performance on an Al Alloy

In this article, a novel and facile method is used to construct superhydrophobic surfaces on aluminum alloys. A solution of aluminum chloride hexahydrate and N-dodecyltrimethoxysilane (DTMS) in ethanol was used as the electrolyte solution. The hydrolysis of DTMS was accelerated during the electrodeposition process, and the hydrolysate was bonded to a pretreated aluminum surface. The prepared aluminum alloy sample exhibits both superhydrophobicity (the surface water contact angle reached 155°) and excellent corrosion resistance. The inhibition efficiency of this sample is as high as 99.9% in 3.5 wt % NaCl solution, which remains at 98% even after 30 days of immersion. Thus, our fabrication can be well applied to the field of marine corrosion protection. Therefore, the working mechanism was discussed by confocal Raman microspectroscopy (CRM). In addition, the investigation by CRM and electrochemical impedance spectroscopy (EIS) also indicates that superhydrophobic samples show good stability in NaCl solution. The fabrication method can inspire new ideas for the construction of superhydrophobic aluminum alloys in the marine environment.

Study on Preparation of Superhydrophobic Ni-Co Coating and Corrosion Resistance by Sandblasting–Electrodeposition

To enhance the corrosion resistance of type C45E4 substrates, a superhydrophobic Ni-Co coating was prepared on a C45E4 surface by sandblasting pretreatment and electrodeposition. The surface microstructure, three-dimensional surface roughness, and crystal structure of the coating was characterized by scanning electron microscope, laser scanning confocal microscope, and X-ray diffraction. An optical surface contact angle measuring instrument and an electrochemical workstation was used to characterize the wettability and corrosion resistance of the surface. The results showed that the water contact angle reached 151.2 degrees on the Ni-Co coating surface. The surface was superhydrophobic and still had stable hydrophobicity after four months. In electrochemical corrosion experiments. Compared with polishing pretreatment, the corrosion current density of superhydrophobic Ni-Co coating prepared by sandblasting pretreatment reached Icorr = 5.05 × 10−7 A·cm−2, and the corrosion potential reached Ecorr = −0.33 V. The superhydrophobic Ni-Co coating had excellent corrosion resistance.

Superhydrophobic ZIF-8-Based Dual-Layer Coating for Enhanced Corrosion Protection of Mg Alloy

Magnesium (Mg) and its alloys are regarded as the most promising engineering materials because of their unique property. However, the Mg alloys were easily corroded in humid environments, which restricted their wider applications. Herein, the superhydrophobic ZIF-8/PVDF/LDH (SZPL) double-layered coating was fabricated on Mg alloys via electrodeposition and dip-coating methods, which consisted of the underlying layered double hydroxide (LDH) transition structure and top superhydrophobic zeolitic imidazolate framework-8 (ZIF-8) layer. Besides, the LDH transition structure not only worked as a protection shield but also strengthened the binding force between the substrate and the top superhydrophobic ZIF-8 layer. The top superhydrophobic ZIF-8 layer could serve as an armor on the LDH layer to further prevent the corrosive ions from infiltrating the microporous defects. In addition, the as-prepared SZPL double-layered coating showed robust superhydrophobic and self-cleaning properties, which could block the electrolyte invasion. Furthermore, the electrochemical tests demonstrated that the SZPL coating highly enhanced the corrosion protection ability of Mg alloys. Moreover, the superhydrophobic ZIF-8-based coating could still retain excellent anticorrosion property after immersion in 3.5 wt % NaCl solution for 7 days. The enhanced anticorrosion ability was ascribed to the fact that a synergistic effect of the underlying LDH transition layer hindered the transmission of aggressive ions and the top superhydrophobic ZIF-8-based coating decreased the contact area of the substrate with corrosive solution. Therefore, such coatings offer a new strategy for fabricating excellent anticorrosive coatings with robust superhydrophobicity and self-cleaning performance on metal substrates.

Superhydrophobic Surface with Stepwise Multilayered Micro- and Nanostructure and an Investigation of Its Corrosion Resistance

We develop a fluorine-free preparation of the superhydrophobic surface on an aluminum alloy with anticorrosion performance and mechanical robustness. The surface morphology, chemical composition, and water repellency were determined with SEM, CLSM, EDS, FT-IR, TG, and contact-angle measurements, respectively. The aluminum matrix superhydrophobic surface (STA-PDMS-ZnO sample) was able to display excellent repellency to water with a WCA of 152° and a WSA of 2°. The outstanding superhydrophobicity on the as-prepared surface was greatly related to the construction of stepwise multilayered micro- and nanostructure within the superhydrophobic surface. Because of the special surface structure, the mechanical robustness and corrosion resistance of the STA-PDMS-ZnO sample were improved. Notably, the anticorrosion mechanism by air pockets was explained by the comparison of two superhydrophobic surfaces prepared with the same low-surface-energy chemicals. The superhydrophobic surface with a multilayered micro- and nanostructure (STA-PDMS-ZnO sample) showed greater corrosion resistance than the surface coated by superhydrophobic modification (control sample). This is because of the entrapments of numerous air pockets within the aluminum matrix superhydrophobic surface, thus strengthening the corrosion resistance. On the basis of the results, the multidimensional superhydrophobic surface is promising for having a good application future in the field of metal corrosion protection.