Tailoring Polysulfide Properties through Variations of Inverse Vulcanization

The Influence of the Comonomer Ratio and Reaction Temperature on the Mechanical, Thermal, and Morphological Properties of Lignin Oil-Sulfur Composites

Although lignin is a plentiful biomass resource, it continually exists as an underutilized component of biomass material. Elemental sulfur is another abundant yet underutilized commodity produced as a by-product resulting from the refining of fossil fuels. The current study presents a strategy for preparing five durable composites via a simple one-pot synthesis involving the reaction of lignin oil and elemental sulfur. These lignin oil-sulfur composites LOSx@T (where x = wt. % sulfur, ranging from 80 to 90, and T represents the reaction temperature in °C) were prepared via the reaction of elemental sulfur and lignin oil (LO) with elemental sulfur. The resulting composites could be remelted and reshaped several times without the loss of mechanical strength. Mechanical, thermal, and morphological studies showed that LOSx@T possesses properties competitive with some mechanical properties of commercial building materials, exhibiting favorable compressive strengths (22.1-35.9 MPa) and flexural strengths (5.7-6.5 MPa) exceeding the values required for many construction applications of ordinary Portland cement (OPC) and brick formulations. While varying the amount of organic material did not result in a notable difference in mechanical strength, increasing the reaction temperature from 230 to 300 °C resulted in a significant increase in compressive strength. The results reported herein reveal potential applications of both lignin and waste sulfur during the ongoing effort toward developing recyclable and sustainable building materials.

Structural evolution during inverse vulcanization

Inverse vulcanization exploits S8 to synthesize polysulfides. However, evolution of products and its mechanism during inverse vulcanization remains elusive. Herein, inverse vulcanization curves are obtained to describe the inverse vulcanization process in terms of three stages: induction, curing and over-cure. The typical curves exhibit a moduli increment before declining or plateauing, reflecting the process of polysulfide network formation and loosing depending on monomers. For aromatic alkenes, in the over-cure, the crosslinked polysulfide evolves significantly into a sparse network with accelerated relaxation, due to the degradation of alkenyl moieties into thiocarbonyls. The inverse vulcanization product of olefins degrades slowly with fluctuated relaxation time and modulus because of the generation of thiophene moieties, while the inverse vulcanization curve of dicyclopentadiene has a plateau following curing stage. Confirmed by calculations, the mechanisms reveal the alkenyl groups react spontaneously into thiocarbonyls or thiophenes via similar sulfur-substituted alkenyl intermediates but with different energy barriers.

Amine-Decorated Methacrylic Acid-based Inverse Vulcanized Polysulfide for Effective Mercury Removal from Wastewater

Mercury [Hg(II)] contamination is an indefatigable global hazard that causes severe permanent damage to human health. Extensive research has been carried out to produce mercury adsorbents; however, they still face certain challenges, limiting their upscaling. Herein, we report the synthesis of a novel amine-impregnated inverse vulcanized copolymer for effective mercury removal. Poly(S-MA) was prepared using sulfur and methacrylic acid employing the inverse vulcanization method, followed by functionalization. The polyethylenimine (PEI) was impregnated on poly(S-MA) to increase the adsorption active sites. The adsorbent was then characterized byusing Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM). FTIR spectroscopy confirmed the formation of the copolymer, and successful impregnation of PEI and SEM revealed the composite porous morphology of the copolymer. Amine-impregnated copolymer [amine@poly(S-MA)] outperformed poly(S-MA) in mercury as it showed 20% superior performance with 44.7 mg/g of mercury adsorption capacity. The adsorption data best fit the pseudo-second-order, indicating that chemisorption is the most effective mechanism, in this case, indicating the involvement of NH2 in mercury removal. The adsorption is mainly a monolayer on a homogeneous surface as indicated by the 0.76 value of Redlich-Peterson exponent (g), which describes the adsorption nature advent from the R2 value of 0.99.

Reaction between 1,3,5-Triisopropylbenzene and Elemental Sulfur Extending the Scope of Reagents in Inverse Vulcanization

Inverse vulcanization utilizes an organic compound as reagent for crosslinking elemental sulfur to result in corresponding polymeric material with a high sulfur content. This work, employing 1,3,5-triisopropylbenzene (TIPB) as the reagent, demonstrates the first attempt on extending the scope of crosslinking agents of inverse vulcanization to saturate compounds. Under nuclear magnetic spectroscopic analysis, the reactions between TIPB and elemental sulfur take places through ring-opening reaction of S₈ resulting in sulfur radicals at sulfur chain ends, radicals transferring to isopropyl groups of TIPB, and radical coupling reactions between carbon radicals and sulfur radicals. The obtained products are similar to the sulfur polymers from conventional inverse vulcanization processes and show self-healing property.

Durable composites by vulcanization of oleyl-esterified lignin

Productive utilization of lignocellulosic biomass is critical to the continued advancement of human civilization. Whereas the cellulose component can be efficiently upconverted to automotive fuel-grade ethanol, the lack of upconversion methods for the lignin component constitutes one of the grand challenges facing science. Lignin is an attractive feedstock for structural applications, in which its highly-crosslinked architecture can endow composite structures with high strengths. Prior work suggests that high-strength composites can be prepared by the reaction of olefin-modified lignin with sulfur. Those studies were limited to ≤5 wt% lignin, due to phase-separation of hydrophilic lignin from hydrophobic sulfur matrices. Herein we report a protocol to increase lignin hydrophobicity and thus its incorporation into sulfur-rich materials. This improvement is affected by esterifying lignin with oleic acid prior to its reaction with sulfur. This approach allowed preparation of esterified lignin-sulfur (ELS) composites comprising up to 20 wt% lignin. Two reaction temperatures were employed such that the reaction of ELS with sulfur at 180 °C would only produce S-C bonds at olefinic sites, whereas the reaction at 230 °C would produce C-S bonds at both olefin and aryl sites. Mechanistic analyses and microstructural characterization elucidated two ELS composites having compressive strength values (>20 MPa), exceeding the values observed with ordinary Portland cements. Consequently, this new method represents a way to improve lignin utilization to produce durable composites that represent sustainable alternatives to Portland cements.

Raman analysis of inverse vulcanised polymers

Raman analysis has been found to provide otherwise hard to obtain information on inverse vulcanised polymers, including their homogeneity, sulfur rank, and unpolymerised sulfur content.

Inverse Vulcanization of Norbornenylsilanes: Soluble Polymers with Controllable Molecular Properties via Siloxane Bonds

The inverse vulcanization produces high sulfur content polymers from alkenes and elemental sulfur. Control over properties such as the molar mass or the solubility of polymers is not well established, and existing strategies lack predictability or require large variations of the composition. Systematic design principles are sought to allow for a targeted design of materials. Herein, we report on the inverse vulcanization of norbornenylsilanes (NBS), with a different number of hydrolysable groups at the silicon atom. Inverse vulcanization of mixtures of NBS followed by polycondensation yielded soluble high sulfur content copolymers (50 wt % S) with controllable weight average molar mass (MW ), polydispersity (Đ), glass transition temperature (TG ), or zero-shear viscosity (η0 ). Polycondensation was conducted in the melt with HCl as a catalyst, abolishing the need for a solvent. Purification by precipitation afforded polymers with a greatly reduced amount of low molar mass species.

High strength composites from low-value animal coproducts and industrial waste sulfur

Herein we report high strength composites prepared by reaction of sulfur, plant oils (either canola oil or sunflower oil) and brown grease. Brown grease is a high-volume, low value animal fat rendering coproduct that represents one of the most underutilized products of agricultural animal processing. Chemically, brown grease is primarily comprised of triglycerides and fatty acids. The inverse vulcanization of the unsaturated units in triglycerides/fatty acids upon their reaction with sulfur yields CanBG x or SunBG x (x = wt% sulfur, varied from 85-90%). These composites were characterized by infrared spectroscopy, dynamic mechanical analysis (DMA), mechanical test stand analysis, elemental analysis, and powder X-ray diffraction. CanBG x and SunBG x composites exhibit impressive compressive strengths (28.7-35.9 MPa) when compared to other materials such as Portland cement, for which a compressive strength of ≥17 MPa is required for residential building. Stress-strain analysis revealed high flexural strengths of 6.5-8.5 MPa for CanBG x and SunBG x composites as well, again exceeding the range of ∼2-5 MPa for ordinary Portland cements. The thermal properties of the composites were assessed by thermogravimetric analysis, revealing decomposition temperatures ranging from 223-226 °C, and by differential scanning calorimetry. These composites represent a promising new application for low value animal coproducts having limited value to be used as organic crosslinkers in the atom-efficient inverse vulcanization process to yield high sulfur-content materials that have impressive mechanical properties.

Tracking side reactions of the inverse vulcanization process and developing monomer selection guidelines

Various olefin monomers were inverse-vulcanized. The structural analysis and evaluation of the thermal stability of the products revealed that aliphatic internal olefins are suitable monomers for suppressing side reactions.

Processes for coating surfaces with a copolymer made from sulfur and dicyclopentadiene

A copolymer made from sulfur and dicyclopentadiene was useful as a mercury sorbent, and also as a protective and repairable coating.

Polymerizations with Elemental Sulfur: From Petroleum Refining to Polymeric Materials

The production of elemental sulfur from petroleum refining has created a technological opportunity to increase the valorization of elemental sulfur by the synthesis of high-performance sulfur-based plastics with improved optical, electrochemical, and mechanical properties aimed at applications in thermal imaging, energy storage, self-healable materials, and separation science. In this Perspective, we discuss efforts in the past decade that have revived this area of organosulfur and polymer chemistry to afford a new class of high-sulfur-content polymers prepared from the polymerization of liquid sulfur with unsaturated monomers, termed inverse vulcanization.

Influence of Component Ratio on Thermal and Mechanical Properties of Terpenoid-Sulfur Composites

Terpenoids are potentially sustainable replacements for petrochemical olefins. Sulfur is a waste product produced in large quantities from fossil fuel refining. Several composites with attractive properties have recently been made from terpenoids and sulfur. This report details the extent to which the ratio of sulfur to terpenoid and the terpenoid olefin content influences the thermal and mechanical properties of such terpenoid-sulfur composites. The terpenoids selected were diunsaturated geraniol and triunsaturated farnesol that, upon their inverse vulcanization with elemental sulfur, yield composites GerSx and FarSx, respectively (x = wt % sulfur). The wt % sulfur in the monomer feed was varied from 30–95 for this study, providing twelve materials. Mechanical analysis of these materials was undertaken by compressive and tensile strength techniques. Differential scanning calorimetric analysis revealed both polymeric and orthorhombic sulfur present in the materials with glass transition temperatures (Tg) of −37 °C to −13 °C and melt temperatures (Tm) of 119 to 104 °C. The crystallinity of composites decreases as the weight fraction of sulfur decreases and composites having the highest olefin content exhibit no detectable crystalline microstructures. The compressive strength of the materials showed increasing strength for higher olefin-content materials for both GerSx (with compressive strength of up to 32 MPa) and FarSx (with compressive strength of up to 43 MPa). The improved strength with increasing olefin content levels off at around 80–85% of terpenoid, after which point both tensile and compressive strength diminish.