Photoinduced Fe-Based Atom Transfer Radical Polymerization in the Absence of Additional Ligands, Reducing Agents, and Radical Initiators

Toward Green Atom Transfer Radical Polymerization: Current Status and Future Challenges

Reversible-deactivation radical polymerizations (RDRPs) have revolutionized synthetic polymer chemistry. Nowadays, RDRPs facilitate design and preparation of materials with controlled architecture, composition, and functionality. Atom transfer radical polymerization (ATRP) has evolved beyond traditional polymer field, enabling synthesis of organic-inorganic hybrids, bioconjugates, advanced polymers for electronics, energy, and environmentally relevant polymeric materials for broad applications in various fields. This review focuses on the relation between ATRP technology and the 12 principles of green chemistry, which are paramount guidelines in sustainable research and implementation. The green features of ATRP are presented, discussing the environmental and/or health issues and the challenges that remain to be overcome. Key discoveries and recent developments in green ATRP are highlighted, while providing a perspective for future opportunities in this area.

Photoinduced Controlled/Living Polymerizations

The application of photochemistry in polymer synthesis is of interest due to the unique possibilities offered compared to thermochemistry, including topological and temporal control, rapid polymerization, sustainable low-energy processes, and environmentally benign features leading to established and emerging applications in adhesives, coatings, adaptive manufacturing, etc. In particular, the utilization of photochemistry in controlled/living polymerizations often offers the capability for precise control over the macromolecular structure and chain length in addition to the associated advantages of photochemistry. Herein, the latest developments in photocontrolled living radical and cationic polymerizations and their combinations for application in polymer syntheses are discussed. This Review summarizes and highlights recent studies in the emerging area of photoinduced controlled/living polymerizations. A discussion of mechanistic details highlights differences as well as parallels between different systems for different polymerization methods and monomer applicability.

Red-Light-Induced, Copper-Catalyzed Atom Transfer Radical Polymerization

Despite advances in photochemical atom transfer radical polymerization (photoATRP), these systems often rely on the use of UV light for the activation/generation of the copper-based catalytic species. To circumvent the problems associated with the UV light, we developed a dual photoredox catalytic system to mediate photoinduced ATRP under red-light irradiation. The catalytic system is comprised of a Cu catalyst to control the polymerization via ATRP equilibrium and a photocatalyst, such as zinc(II) tetraphenylporphine or zinc(II) phthalocyanine, to generate the activator Cu^I species under red-light irradiation. In addition, this system showed oxygen tolerance due to the consumption of oxygen in the photoredox reactions, yielding well-controlled polymerizations without the need for deoxygenation processes.

Silicon quantum dot (SQD)-catalyzed visible-light-induced ATRP and its application in controlled surface modification

SiQD-catalyzed visible light induced ATRP provides not only good control of polymerization, but also has the potential for application in controlled surface modification through surface grafting photoATRP (SG-ATRP) with the assistance of MPS.

Effect of halogen and solvent on iron-catalyzed atom transfer radical polymerization

Efficient exchange of Br in iron-catalyzed ATRP in anisole provided well-controlled polymers with low dispersity as opposed to the Cl-based initiating system, which resulted in large dispersities due to the slower activation/deactivation with Cl.

Applications of Halogen-Atom Transfer (XAT) for the Generation of Carbon Radicals in Synthetic Photochemistry and Photocatalysis

The halogen-atom transfer (XAT) is one of the most important and applied processes for the generation of carbon radicals in synthetic chemistry. In this review, we summarize and highlight the most important aspects associated with XAT and the impact it has had on photochemistry and photocatalysis. The organization of the material starts with the analysis of the most important mechanistic aspects and then follows a subdivision based on the nature of the reagents used in the halogen abstraction. This review aims to provide a general overview of the fundamental concepts and main agents involved in XAT processes with the objective of offering a tool to understand and facilitate the development of new synthetic radical strategies.

Heterogeneous photocatalytic reversible deactivation radical polymerization

Photocatalytic reversible deactivation radical polymerization (RDRP) permits the use of sustainable solar light for spatiotemporal regulation of radical polymerization under mild conditions.

Surface-Initiated Photoinduced Iron-Catalyzed Atom Transfer Radical Polymerization with ppm Concentration of FeBr3 under Visible Light

Reversible deactivation radical polymerizations with reduced amount of organometallic catalyst are currently a field of interest of many applications. One of the very promising techniques is photoinduced atom transfer radical polymerization (photo-ATRP) that is mainly studied for copper catalysts in the solution. Recently, advantageous iron-catalyzed photo-ATRP (photo-Fe-ATRP) compatible with high demanding biological applications was presented. In response to that, we developed surface-initiated photo-Fe-ATRP (SI-photo-Fe-ATRP) that was used for facile synthesis of poly(methyl methacrylate) brushes with the presence of only 200 ppm of FeBr3/tetrabutylammonium bromide catalyst (FeBr3/TBABr) under visible light irradiation (wavelength: 450 nm). The kinetics of both SI-photo-Fe-ATRP and photo-Fe-ATRP in solution were compared and followed by 1H NMR, atomic force microscopy (AFM) and gel permeation chromatography (GPC). Brush grafting densities were determined using two methodologies. The influence of the sacrificial initiator on the kinetics of brush growth was studied. It was found that SI-photo-Fe-ATRP could be effectively controlled even without any sacrificial initiators thanks to in situ production of ATRP initiator in solution as a result of reaction between the monomer and Br radicals generated in photoreduction of FeBr3/TBABr. The optimized and simplified reaction setup allowed synthesis of very thick (up to 110 nm) PMMA brushes at room temperature, under visible light with only 200 ppm of iron-based catalyst. The same reaction conditions, but with the presence of sacrificial initiator, enabled formation of much thinner layers (18 nm).

Green sonochemical synthesis, kinetics and functionalization of nanoscale anion exchange resins and their performance as water purification membranes

This paper reports on sonochemically catalyzed atom transfer radical polymerization (SONO-ATRP) polyelectrolyte synthesis and chain-end functionalization to single-walled carbon nanotubes (SWCNT). This all aqueous process is kinetically facile without use of initiator, or reducing agents and with very low concentrations of catalyst. The process achieves high functionalization density of polymer onto the SWCNTs. These functionalized nanoscale resins (NanoResins) exhibit high performance as fast and sustainable water purification materials. SONO-ATRP of vinyl benzyl trimethyl ammonium chloride (vbTMAC) was performed in aqueous medium resulting in short polyelectrolyte strands with high atom economy and high monomer conversions (93%) at room temperature using a thin probe sonicator (144Wcm^-2, 20 kHz, for 4 h). Kinetics analysis showed first order kinetics with respect to monomer concentration in presence of or absence of sonication power. Low temperature SONO-ATRP functionalization of SWCNTs is achieved within two hours without added reducing agent while similar functionalization density using reducing agents without sonochemistry required 12 h under reflux conditions. Functionalized NanoResin membranes were tested against surrogate analyte and demonstrated high performance Thomas Model breakthrough curves with a maximum adsorption capacity of 139 ± 1 mgg^-1 and water flux of 692 Lm^-2h^-1bar^-1 at one atmosphere pressure. Moreover, these materials are easily regenerated and reused without loss of performance or degradation.

The photocatalytic mechanism of organic dithienophosphole derivatives as highly efficient photo-redox catalysts

The use of organic photo-redox catalysts to initiate well-controlled photochemical reactions has aroused great interest. The development of visible light-driven photocatalytic reactions, which enable rapid and efficient synthesis of fine products, is highly desired from the perspective of being able to achieve low cost, good reversibility, and environmental friendliness. Herein, the organic photocatalytic cycle, with organic dithienophosphole (DTP) derivatives Ph-DTP and TPA-DTP as the photo-redox catalysts, and iodonium salt (Ar2I+) and ethyl 4-(dimethylamino)benzoate (EDB) as the respective acceptor and donor substrates, is fully analyzed by using density functional theory and dissociative electron transfer theory. We show that the strong redox potentials in the excited state as well as the sufficiently long-lived excited state of both DTP derivatives are a robust driving force for activating the electron acceptor Ar2I+ in the activation process. Moreover, the activation barriers of electron transfer are only 0.43-11.9 kcal mol-1 for the different activation pathways. During the deactivation process, the reaction energy profiles indicate that EDB plays a vital role in reducing DTPs˙+ to their initial states. Importantly, the activation barriers and rate constants in both activation and deactivation processes obtained in this study are better than those of classic Cu-based and metal-free Ph-PTZ-based photo-redox catalysts. The excellent performance of both DTP derivatives thus enables them to be highly efficient organic photo-redox catalysts.

Iron Catalysts in Atom Transfer Radical Polymerization

Catalysts are essential for mediating a controlled polymerization in atom transfer radical polymerization (ATRP). Copper-based catalysts are widely explored in ATRP and are highly efficient, leading to well-controlled polymerization of a variety of functional monomers. In addition to copper, iron-based complexes offer new opportunities in ATRP catalysis to develop environmentally friendly, less toxic, inexpensive, and abundant catalytic systems. Despite the high efficiency of iron catalysts in controlling polymerization of various monomers including methacrylates and styrene, ATRP of acrylate-based monomers by iron catalysts still remains a challenge. In this paper, we review the fundamentals and recent advances of iron-catalyzed ATRP focusing on development of ligands, catalyst design, and techniques used for iron catalysis in ATRP.

Poly (Ethylene Oxide)-Based Block Copolymer Electrolytes Formed via Ligand-Free Iron-Mediated Atom Transfer Radical Polymerization

The Br-terminated poly (ethylene oxide) (PEO-Br) is used as a green and efficient macroinitiator in bulk Fe-catalyzed atom transfer radical polymerization (ATRP) without the addition of any organic ligands. The polymerization rate is able to be mediated by PEO-Br with various molecular weights, and the decrease in redox potential of FeBr₂ in cyclic voltammetry (CV) curves indicates that an increased coordination effect is deteriorated with the depressing reaction activity in the longer ethylene oxide (EO) chain in PEO-Br. In combination with the study of different catalysts and catalytic contents, the methyl metharylate (MMA) or poly (ethylene glycol) monomethacrylate (PEGMA) was successfully polymerized with PEO-Br as an initiator. This copolymer obtained from PEGMA polymerization can be further employed as a polymer matrix to form the polymer electrolyte (PE). The higher ionic conductivity of PE was obtained by using a high molecular weight of copolymer.

Role of External Field in Polymerization: Mechanism and Kinetics

The past decades have witnessed an increasing interest in developing advanced polymerization techniques subjected to external fields. Various physical modulations, such as temperature, light, electricity, magnetic field, ultrasound, and microwave irradiation, are noninvasive means, having superb but distinct abilities to regulate polymerizations in terms of process intensification and spatial and temporal controls. Gas as an emerging regulator plays a distinctive role in controlling polymerization and resembles a physical regulator in some cases. This review provides a systematic overview of seven types of external-field-regulated polymerizations, ranging from chain-growth to step-growth polymerization. A detailed account of the relevant mechanism and kinetics is provided to better understand the role of each external field in polymerization. In addition, given the crucial role of modeling and simulation in mechanisms and kinetics investigation, an overview of model construction and typical numerical methods used in this field as well as highlights of the interaction between experiment and simulation toward kinetics in the existing systems are given. At the end, limitations and future perspectives for this field are critically discussed. This state-of-the-art research progress not only provides the fundamental principles underlying external-field-regulated polymerizations but also stimulates new development of advanced polymerization methods.

Effects of various Cu(0), Fe(0), and proanthocyanidin reducing agents on Fe(iii)-catalysed ATRP for the synthesis of PMMA block copolymers and their self-assembly behaviours

Well-defined PMMA, PMMA-b-PBzMA and PMMA-b-PBMA polymers were obtained via green Fe-ATRP with the aid of proanthocyanidins. Interestingly, microphase separation was observed in PMMA-b-PBMA polymer with upper critical ordering temperature behaviour.

Ligand- and solvent-free ATRP of MMA with FeBr3 and inorganic salts

A new cost-effective and safe protocol for the bulk ATRP of MMA uses FeBr₃, EBrPA and an inorganic compound (carbonate, bicarbonate, phosphate, hydroxide, chloride, bromide) of an alkali metal cation.

Iron-Catalyzed Atom Transfer Radical Polymerization of Semifluorinated Methacrylates

Fluorinated polymers are an important class of functional materials that exhibit unique properties such as high chemical resistance, thermal stability, and low surface energy. Atom transfer radical polymerization (ATRP) of semifluorinated monomers catalyzed by copper catalysts often requires development of special conditions to control the polymerization and prevent side reactions such as base-catalyzed transesterification between the fluoro-containing monomers and solvents. In this paper, photoinduced iron-catalyzed ATRP was applied to the polymerization of a variety of semifluorinated methacrylate monomers. Polymerizations were initiated by photochemical generation of the Fe catalyst activator under blue light irradiation, enabling temporal control over the growth of polymer chains, and were well-controlled in various solvents, including fluorinated and nonfluorinated solvents, without undergoing any side reactions. Moreover, in situ chain extension and block copolymerization experiments demonstrated the preservation of chain end functionality, enabling facile synthesis of well-controlled block copolymers.

Guiding the Design of Organic Photocatalyst for PET-RAFT Polymerization: Halogenated Xanthene Dyes

By examining structurally similar halogenated xanthene dyes, this study establishes a guiding principle for resolving structure-property- performance relationships in the photocontrolled PET-RAFT polymerization system (PET-RAFT: photoinduced electron/energy transfer-reversible addition-fragmentation chain transfer). We investigated the effect of the halogen substituents on the photophysical and electrochemical properties of the xanthene dyes acting as photocatalysts and their resultant effect on the performance of PET-RAFT polymerization. Consideration of the structure- property-performance relationships allowed design of a new xanthene photocatalyst, where its photocatalytic activity (oxygen tolerance and polymerization rate) was successfully optimized for PET-RAFT polymerization. We expect that this study will serve as a theoretical framework in broadly guiding the design of high performance photocatalysts for organic photocatalysis.

Bromoalkyl ATRP initiator activation by inorganic salts: experiments and computations

The bromoalkyl ATRP initiator EBrPA is activated by many alkali, alkaline-earth and ammonium salts, leading to MMA polymerization, but only the iodides yield a controlled process because of a degenerative transfer mechanism contribution.

Switchable Hydrogel-Gated Organic Field-Effect Transistors

Stimuli-responsive hydrogels represent a class of materials capable of reversibly switching their morphological and physicochemical characteristics. An ultrathin poly(acrylic acid) film (ca. 6 nm) grafted onto the gate of a p-type EGOFET is studied, and the correlation between the swelling state of the hydrogel and the transistor output characteristics is presented. The hydrogel-related swelling process occurring in basic medium causes an increase in threshold voltage due to the abrupt and intense increase of the negative charge density on the gate electrode. The variation of the drain current during the in situ modification of the pH electrolyte allows a quantitative analysis of the hydrogel switching kinetics. This work shows not only the relevance of EGOFET as an analytical tool in the broad sense, i.e., able to follow in real time phase transition processes of stimuli-responsive materials, but also the relevance of using a hydrogel for field-effect-based (bio)detection according to the ability of such material to overcome the well-known Debye length problematics.

Photocatalysis in organic and polymer synthesis

This review, with over 600 references, summarizes the recent applications of photoredox catalysis for organic transformation and polymer synthesis. Photoredox catalysts are metallo- or organo-compounds capable of absorbing visible light, resulting in an excited state species. This excited state species can donate or accept an electron from other substrates to mediate redox reactions at ambient temperature with high atom efficiency. These catalysts have been successfully implemented for the discovery of novel organic reactions and synthesis of added-value chemicals with an excellent control of selectivity and stereo-regularity. More recently, such catalysts have been implemented by polymer chemists to post-modify polymers in high yields, as well as to effectively catalyze reversible deactivation radical polymerizations and living polymerizations. These catalysts create new approaches for advanced organic transformation and polymer synthesis. The objective of this review is to give an overview of this emerging field to organic and polymer chemists as well as materials scientists.

Normal, ICAR and photomediated butadiene-ATRP with iron complexes

FeX₂ or FeX₃ (X = Cl ≫ Br) alone or with P ≫ X > O > N > C ligands and bromoester initiators enable the successful ATRP of butadiene in toluene at 110 °C.

Externally controlled atom transfer radical polymerization

ATRP can be externally controlled by electrical current, light, mechanical forces and various chemical reducing agents. The mechanistic aspects and preparation of polymers with complex functional architectures and their applications are critically reviewed.

A sustainable photocontrolled ATRP strategy: facile separation and recycling of a visible-light-mediated catalyst fac-[Ir(ppy)3]

A visible-light-mediated catalyst (fac-[Ir(ppy)₃]) in situ separation and recycling ATRP system for PEG-based water-soluble monomers was constructed.