Tailoring the Morphology and Melting Points of Segmented Thermoplastic Polyurethanes by Self-Nucleation

Synthesis and properties of bio-based thermoplastic poly(ether urethane) for soft actuators

In this study, bio-based thermoplastic polyurethane (TPU) for use in soft actuators is bio-based poly(ether-urethane) made using fermented corn, along with bio-derived compounds such as propane-1,3-diol (PDO) as a chain extender. Bio-based TPUs were obtained through a solvent-free one-shot synthesis method, and the effects of varying the [NCO]/[OH] molar ratio and type of isocyanates on chemical structure, thermal stability, and mechanical properties were investigated. The degree of phase separation (DPS) and state of hard segment (HS) / soft segment (SS) of TPU are important factors affecting the thermal and physical properties of the prepared film. These properties depend on the [NCO]/[OH] molar ratio and the type of isocyanates used for polymerization. The results showed that, when aromatic isocyanate was used, the degree of separation of the HS/SS was improved as the molar ratio increased. The average molecular weight and DPS as well as thermal and mechanical properties of 1-isocyanato-4-[(4-isocyanatophenyl)methyl]benzene (MDI)-based TPU samples are all higher than those of 1,1’-methylenebis(4-isocyanatocyclohexane) (H12MDI)-based TPU samples in spite of the lower HS content. These findings of this study are expected to contribute to the preparation of fused deposition modeling (FDM) 3D printing or 4D printing for shape memory polymer from bio-based TPU filaments for use in soft actuators with a shore hardness range of 59~84A.

One-Shot Synthesis of Thermoplastic Polyurethane Based on Bio-Polyol (Polytrimethylene Ether Glycol) and Characterization of Micro-Phase Separation

In this study, a series of bio-based thermoplastic polyurethane (TPU) was synthesized via the solvent-free one-shot method using 100% bio-based polyether polyol, prepared from fermented corn, and 1,4-butanediol (BDO) as a chain extender. The average molecular weight, degree of phase separation, thermal and mechanical properties of the TPU-based aromatic (4,4-methylene diphenyl diisocyanate: MDI), and aliphatic (bis(4-isocyanatocyclohexyl) methane: H₁₂MDI) isocyanates were investigated by gel permeation chromatography, Fourier transform infrared spectroscopy, atomic force microscopy, X-ray Diffraction, differential scanning calorimetry, dynamic mechanical thermal analysis, and thermogravimetric analysis. Four types of micro-phase separation forms of a hard segment (HS) and soft segment (SS) were suggested according to the [NCO]/[OH] molar ratio and isocyanate type. The results showed (a) phase-mixed disassociated structure between HS and SS, (b) hydrogen-bonded structure of phase-separated between HS and SS forming one-sided hard domains, (c) hydrogen-bonded structure of phase-mixed between HS, and SS and (d) hydrogen-bonded structure of phase-separated between HS and SS forming dispersed hard domains. These phase micro-structure models could be matched with each bio-based TPU sample. Accordingly, H-BDO-2.0, M-BDO-2.0, H-BDO-2.5, and M-BDO-3.0 could be related to the (a)—form, (b)—form, (c)—form, and (d)—form, respectively.

Synthesis of Shape-Memory Polyurethanes: Combined Experimental and Simulation Studies

The presented research focuses on the synthesis and structure-properties relationship of poly(carbonate-urea-urethane) (PCUU) systems including investigations on shape-memory effect capability. Furthermore, we approached the topic from a broader perspective by conducting extensive analysis of the relationship between the synthesized compounds and the results of computer simulations by means of the Monte Carlo method. For the first time, by using a unique simulation tool, the dynamic lattice liquid model (DLL), all steps of multi-step synthesis of these materials were covered by the simulations. Furthermore, broad thermal, mechanical, and thermomechanical characterization of synthesized PCUUs was performed, as well as determining the shape-memory properties. PCUUs exhibited good mechanical properties with a tensile strength above 20 MPa, elongation at break around 800%, and an exhibited shape-memory effect with shape fixity and shape recovery ratios above 94% and 99%, respectively. The dynamic lattice liquid model was employed to show the products and their molar mass distribution, as well as monomer conversion or the dispersity index for individual reaction steps. The results obtained in the following manuscript allow the planning of syntheses for the PCUUs of various structures, including crosslinked and soluble systems, which can provide a broad variety of applications of these materials, as well as a better understanding of the composition-properties relationship.

Polyurethane elastomers with amphiphilic ABA tri-block co-polymers as the soft segments showing record-high tensile strength and simultaneously increased ductility

Polyurethane elastomers with amphiphilic ABA tri-block co-polymers as the soft segments robustly show record-high tensile strength and simultaneously increased ductility via producing small and uniform hard domains.

Polymorphic microstructure of MDI/BD-block polyurethane as determined by temperature-sensitive conformation variation

MDI/BD-block thermoplastic polyurethanes (TPUs) crystallized at different isothermal temperatures and different cooling rates were investigated using multiple techniques. The MDI/BD blocks crystallized in form II when the isothermal temperature was equal to or higher than 150 °C, and in form I at lower isothermal temperatures. Form II had a higher crystal elastic modulus of 6.75 GPa than form I of 1.31 GPa. Form I exhibited contracted conformation, while form II exhibited an extended conformation when viewed from the length of the c-axis in the crystalline state. Based on an analysis of the second derivative in FTIR spectroscopy and simple modeling, the conformation differences were considered to stem from the urethane group's internal bond rotation concerning the phenyl ring and the opening bond angle of phenyl-CH₂-phenyl. The generation of form II above 150 °C may be due to the activation of urethane and the flexible methylene elevated by the high temperature. Overall, it was seen that the crystallization of MDI/BD blocks involved a physicochemical change.

Interplay of Structural Factors in Formation of Microphase-Separated or Microphase-Mixed Structures of Polyurethanes Revealed by Solid-State NMR and Dielectric Spectroscopy

A set of aromatic-oxyaliphatic polyurethanes (PUs) with different mass fractions of components also containing fluorinated fragments was synthesized and studied using various solid-state NMR techniques and dielectric spectroscopy. In contrast to the common model suggested by Cooper and Tobolsky in 1966, the rigid domains of microphase separated PUs are formed, not only by units containing urethane bonds, but also by oxyethylene fragments that form a common rigid phase. The urethane bonds and oxyethylene fragments are incorporated into both rigid and soft phases. Good agreement with the Cooper and Tobolsky model is observed only when solubility parameters are significantly different for the hard and soft segments, such as hydrocarbon aromatics and perfluoroaliphatic blocks.

Concepts of Nucleation in Polymer Crystallization

Nucleation plays a vital role in polymer crystallization, in which chain connectivity and thus the multiple length and time scales make crystal nucleation of polymer chains an interesting but complex subject. Though the topic has been intensively studied in the past decades, there are still many open questions to answer. The final properties of semicrystalline polymer materials are affected by all of the following: the starting melt, paths of nucleation, organization of lamellar crystals and evolution of the final crystalline structures. In this viewpoint, we attempt to discuss some of the remaining open questions and corresponding concepts: non-equilibrated polymers, self-induced nucleation, microscopic kinetics of different processes, metastability of polymer lamellar crystals, hierarchical order and cooperativity involved in nucleation, etc. Addressing these open questions through a combination of novel concepts, new theories and advanced approaches provides a deeper understanding of the multifaceted process of crystal nucleation of polymers.

Melt Memory Effects in Poly(Butylene Succinate) Studied by Differential Fast Scanning Calorimetry

It is widely accepted that melt memory effect on polymer crystallization depends on thermal history of the material, however a systematic study of the different parameters involved in the process has been neglected, so far. In this work, poly(butylene succinate) has been selected to analyze the effect of short times and high cooling/heating rates that are relevant from an industrial point of view by taking advantage of fast scanning calorimetry (FSC). The FSC experiments reveal that the width of melt memory temperature range is reduced with the time spent at the self-nucleation temperature (Ts), since annealing of crystals occurs at higher temperatures. The effectiveness of self-nuclei to crystallize the sample is addressed by increasing the cooling rate from Ts temperature. The effect of previous standard state on melt memory is analyzed by (a) changing the cooling/heating rate and (b) applying successive self-nucleation and annealing (SSA) technique, observing a strong correlation between melting enthalpy or crystallinity degree and the extent of melt memory. The acquired knowledge can be extended to other semicrystalline polymers to control accurately the melt memory effect and therefore, the time needed to process the material and its final performance.

Super stretchable chromatic polyurethane driven by anthraquinone chromogen as a chain extender

A novel polyurethane elastomer (PUE) that exhibited high tensile strength, large elongation at break, great color strength and supreme color fastness was successfully designed and synthesized. The PUEs were prepared with isophorone diisocyanate (IPDI) as hard segments, polycarbonate diol (PCDL)/polytetrahydrofuran glycol (PTHF) as mixed soft segments, and anthraquinone chromogen as the chain extender agent. The relationships between the mechanical properties/color performance and chromogen addition content were investigated. The chromogen actual access rate of the obtained BPUEs was evaluated by UV-Vis. The clear tortuous surface and entanglements were exhibited in PUEs micromorphology structure, indicating a significant reinforcement of mechanical properties. Elongation-at-break and tensile strength reached the maximum value 2394% at 1% (BPUE₁) and 18.29 MPa at 5% (BPUE₅), respectively, and then decreased as chromogen addition content increased. Mechanical testing results correlate well with XRD and SEM findings, which proved that anthraquinone chromogen induced an improvement in phase separation. Furthermore, BPUE films displayed high color strength and excellent color fastnesses. The rubbing fastness and washing fastness of BPUE₁ and BPUE_0.5 reached grade 5, respectively. These inspiring findings suggest that PUE films with superb performance have potential to be directly applied in the textile field.

PUEs introducing anthraquinone chromogen as chain extender exhibit superior mechanical and color properties. The improvement of elongation is most significant. BPUE₁ and BPUE_0.5 display high color strength and supreme rubbing and washing fastness.

Effect of Domain Structure of Segmented Poly(urethane-imide) Membranes with Polycaprolactone Soft Blocks on Dehydration of n-Propanol via Pervaporation

Segmented poly(urethane-imide)s (PUIs) were synthesized by polyaddition reaction and applied for preparation of membranes. Tolylene-2,4-diisocyanate, pyromellitic dianhydride, and m-phenylenediamine for chain extension were used to form hard aromatic blocks. Polycaprolactone diols with molecular weights equal to 530 and 2000 g mol-1 were chosen as soft segments. The effect of the length of soft segments on the structure, morphology, and transport properties of segmented poly(urethane-imide) membranes were studied using atomic force microscopy, small-angle and wide-angle X-ray scattering, and pervaporation experiments. It was found that a copolymer with a shorter soft segment (530 g mol-1) consists of soft domains in a hard matrix, while the introduction of polycaprolactone blocks with higher molecular weight (2000 g mol-1) leads to the formation of hard domains in a soft matrix. Additionally, the introduction of hard segments prevents crystallization of polycaprolactone. Transport properties of membranes based on segmented PUIs containing soft segments of different length were tested for pervaporation of a model mixture of propanol/water with 20 wt % H₂O content. It was found that a membrane based on segmented PUIs containing longer soft segments demonstrates higher flux (8.8 kg μm m-2 h-1) and selectivity (179) toward water in comparison with results for pure polycaprolactone reported in literature. The membrane based on segmented PUIs with 530 g mol-1 soft segment has a lower flux (5.1 kg μm m-2 h-1) and higher selectivity (437).

Influence of composition on the isothermal crystallisation of segmented thermoplastic polyurethanes

The crystallisation features of thermoplastic polyurethanes are highly dependent on the thermal treatment applied and on the macromolecular segmental composition.