Electrochemical Atom Transfer Radical Polymerization in Miniemulsion with a Dual Catalytic System

The mechanochemical synthesis of polymers

Mechanochemistry - the utilization of mechanical forces to induce chemical reactions - is a rarely considered tool for polymer synthesis. It offers numerous advantages such as reduced solvent consumption, accessibility of novel structures, and the avoidance of problems posed by low monomer solubility and fast precipitation. Consequently, the development of new high-performance materials based on mechanochemically synthesised polymers has drawn much interest, particularly from the perspective of green chemistry. This review covers the constructive mechanochemical synthesis of polymers, starting from early examples and progressing to the current state of the art while emphasising linear and porous polymers as well as post-polymerisation modifications.

Aqueous electrochemically-triggered atom transfer radical polymerization

Simplified electrochemical atom transfer radical polymerization (seATRP) using Cu^II–N-propyl pyridineimine complexes (Cu^II(NPPI)₂) is reported for the first time. In aqueous solution, using oligo(ethylene glycol) methyl ether methacrylate (OEGMA), standard electrolysis conditions yield POEGMA with good control over molecular weight distribution (Đ_m < 1.35). Interestingly, the polymerizations are not under complete electrochemical control, as monomer conversion continues when electrolysis is halted. Alternatively, it is shown that the extent and rate of polymerization depends upon an initial period of electrolysis. Thus, it is proposed that seATRP using Cu^II(NPPI)₂ follows an electrochemically-triggered, rather than electrochemically mediated, ATRP mechanism, which distinguishes them from other Cu^IIL complexes that have been previously reported in the literature.

Simplified electrochemical atom transfer radical polymerization (seATRP) using Cu^II-pyridineimine complexes is reported and follows a previously unreported electrochemically triggered mechanism.

Exploring Electrochemically Mediated ATRP of Styrene

Electrochemically mediated atom transfer radical polymerization (eATRP) of styrene was studied in detail by using CuBr2/TPMA (TPMA = tris(2-pyridylmethyl)amine) as a catalyst. Redox properties of various Cu(II) species were investigated in CH3CN, dimethylformamide (DMF), and dimethyl sulfoxide (DMSO) both in the absence and presence of 50% (v/v) styrene. This investigation together with preliminary eATRP experiments at 80 °C indicated DMF as the best solvent. The effects of catalyst, monomer, and initiator concentrations were also examined. The livingness of the polymerization was studied by chain extension and electrochemical temporal control of polymerization.

Plug-and-play aqueous electrochemical atom transfer radical polymerization

A simplified 'plug-and-play' approach to aqueous electrochemical atom transfer radical polymerization (eATRP) has been developed. Well-controlled polymerization of PEGA₄₈₀ (Đ_m = 1.17-1.31) is reported under potentiostatic (3-electrodes, undivided cell) and galvanostatic (2-electrodes, 6-steps) conditions.

Electrochemistry for Atom Transfer Radical Polymerization

Atom Transfer Radical Polymerization (ATRP) is the most powerful and most employed technology of Controlled Radical Polymerization (CRP) to produce polymers with well-defined architecture, that is, composition, topology, and functionality. Several hundreds of papers are published every year on ATRP processes, mainly based on empiric experimental procedures. Electrochemistry powerfully entered in the field of ATRP about 10 years ago, providing important contributions both to the further development of the process and to a better understanding of its mechanism. Five main issues took advantage of electrochemistry and/or its synergism with ATRP: i) understanding the mechanism of ATRP activation; ii) determination of thermodynamic parameters; iii) determination of activation and deactivation rate constants; iv) the SARA ATRP vs SET-LRP dispute: the role of Cu⁰ ; v) electrochemically-mediated ATRP.

A Schiff base ligand for photoinduced atom transfer radical polymerization

A claw-type Schiff base, tris[N-(2-pyridylmethyl)-2-iminoethyl]amine (Py₃Tren), is used as an active ligand for photoinduced atom transfer radical polymerization (Photo-ATRP).

Low Ppm Atom Transfer Radical Polymerization in (Mini)Emulsion Systems

In the last decade, unceasing interest in atom transfer radical polymerization (ATRP) has been noted, especially in aqueous dispersion systems. Emulsion or miniemulsion is a preferred environment for industrial polymerization due to easier heat dissipation and lower production costs associated with the use of water as a dispersant. The main purpose of this review is to summarize ATRP methods used in emulsion media with different variants of initiating systems. A comparison of a dual over single catalytic approache by interfacial and ion pair catalysis is presented. In addition, future development directions for these methods are suggested for better use in biomedical and electronics industries.

Role of External Field in Polymerization: Mechanism and Kinetics

The past decades have witnessed an increasing interest in developing advanced polymerization techniques subjected to external fields. Various physical modulations, such as temperature, light, electricity, magnetic field, ultrasound, and microwave irradiation, are noninvasive means, having superb but distinct abilities to regulate polymerizations in terms of process intensification and spatial and temporal controls. Gas as an emerging regulator plays a distinctive role in controlling polymerization and resembles a physical regulator in some cases. This review provides a systematic overview of seven types of external-field-regulated polymerizations, ranging from chain-growth to step-growth polymerization. A detailed account of the relevant mechanism and kinetics is provided to better understand the role of each external field in polymerization. In addition, given the crucial role of modeling and simulation in mechanisms and kinetics investigation, an overview of model construction and typical numerical methods used in this field as well as highlights of the interaction between experiment and simulation toward kinetics in the existing systems are given. At the end, limitations and future perspectives for this field are critically discussed. This state-of-the-art research progress not only provides the fundamental principles underlying external-field-regulated polymerizations but also stimulates new development of advanced polymerization methods.

Preparation of Biomolecule-Polymer Conjugates by Grafting-From Using ATRP, RAFT, or ROMP

Biomolecule-polymer conjugates are constructs that take advantage of the functional or otherwise beneficial traits inherent to biomolecules and combine them with synthetic polymers possessing specially tailored properties. The rapid development of novel biomolecule-polymer conjugates based on proteins, peptides, or nucleic acids has ushered in a variety of unique materials, which exhibit functional attributes including thermo-responsiveness, exceptional stability, and specialized specificity. Key to the synthesis of new biomolecule-polymer hybrids is the use of controlled polymerization techniques coupled with either grafting-from, grafting-to, or grafting-through methodology, each of which exhibit distinct advantages and/or disadvantages. In this review, we present recent progress in the development of biomolecule-polymer conjugates with a focus on works that have detailed the use of grafting-from methods employing ATRP, RAFT, or ROMP.

Under pressure: electrochemically-mediated atom transfer radical polymerization of vinyl chloride

Electrochemically mediated ATRP (eATRP) of vinyl chloride (VC), a less activated monomer, was successfully achieved. It is the first report on eATRP of a gaseous monomer under pressure.

Precise Synthesis of Ultra-High-Molecular-Weight Fluoropolymers Enabled by Chain-Transfer-Agent Differentiation under Visible-Light Irradiation

Ultra-high-molecular-weight (UHMW) polymers display outstanding properties and hold potential for wide applications. However, their precise synthesis remains challenging. Herein, we developed a novel reversible-deactivation radical polymerization based on the strong and selective fluorine-fluorine interaction, allowing chain-transfer agents to spontaneously differentiate into two groups that take charge of the chain growth and reversible deactivation of the growing chains, respectively. This method enables dramatically improved livingness of propagation, providing UHMW polymers with a surprisingly narrow molecular weight distribution (Đ≈1.1) from a variety of fluorinated (meth)acrylates and acrylamide at quantitative conversions under visible-light irradiation. In situ chain-end extensions from UHMW polymers facilitated the synthesis of well-defined block copolymers, revealing the excellent chain-end fidelity achieved by this method.

Preparation of Well-Defined Polymers and DNA-Polymer Bioconjugates via Small-Volume eATRP in the Presence of Air

An aqueous electrochemically mediated atom transfer radical polymerization (eATRP) was performed in a small volume solution (75 μL) deposited on a screen-printed electrode (SPE). The reaction was open to air, thanks to the use of glucose oxidase (GOx) as an oxygen scavenger. Well-defined poly(2-(methylsulfinyl)ethyl acrylate) (PMSEA), poly(oligo(ethylene oxide) methyl ether methacrylate) (POEOMA), and corresponding DNA-polymer biohybrids were synthesized by the small-volume eATRP at room temperature. The reactions were simplified and polymerization rates increased by the application of the enzyme deoxygenating system and the compact electrochemical setup. Importantly, the volume of polymerization mixture was lowered to microliters, which not only decreases the cost for each reaction, but can also be potentially implemented in combinatorial chemistry and electrode-array configurations for high-throughput systems.

Photoinduced Miniemulsion Atom Transfer Radical Polymerization

Photomediated atom transfer radical polymerization (photoATRP) of (meth)acrylic monomers was conducted in miniemulsion media. The polymerization procedures took advantage of an ion-pair catalyst formed by interaction of Cu/TPMA² (TPMA = tris(2-pyridylmethyl)amine) and an anionic surfactant, sodium dodecyl sulfate (SDS). The ion-pair catalyst was efficient in controlling ATRP reactions with catalyst loadings as low as 100 ppm. The effect of different polymerization parameters, such as the size of the reaction vial, amount of surfactant, and solids content influencing the photoATRP in miniemulsion, was studied. The polymerization was conducted with solids content ranging from 5 to 50 vol % under a moderate surfactant loading (<5 wt % relative to monomer). Excellent temporal control was achieved upon switching the UV light on and off multiple times, and the polymer was successfully chain extended, indicating high retention of chain-end fidelity.

Mini Monomer Encapsulated Emulsion Polymerization of PMMA Using Aqueous ARGET ATRP

A new emulsion polymerization based on Activators Regenerated by Electron Transfer Atom Transfer Radical Polymerization (ARGET ATRP) has been developed to produce poly(methyl methacrylate) (PMMA). The critical components of single-pot synthesis via a mini Monomer Encapsulated ARGET ATRP emulsion polymerization will be discussed. In this method, monomer is isolated in a micelle by pre-emulsification in a nonionic surfactant through high power stirring while acetone is introduced to the polymerization to aid in reactant transport and tetrabutylammonium salts are used as phase transfer agents. Polymerizations using tetrabutylammonium bromide (TBAB) were more controlled and demonstrated low Đ (M_w/M_n < 1.17), where those using tetrabutylammonium chloride (TBAC) exhibited higher Đ (M_w/M_n > 1.50). First-order linear kinetics for MMA polymerizations at 100 mM TBAB was demonstrated, while the reactions deviated from linearity at higher concentrations of TBAB and all concentrations of TBAC.

Electro-Controlled Living Cationic Polymerization

Cationic polymerizations have long been industrialized; however, stimulus-regulated cationic polymerization remains to be developed. An electrochemically controlled living cationic polymerization is presented for the first time. In the presence of external potential and organic-based electrocatalyst, a series of monomers can be polymerized under a cationic chain-transfer mechanism. The resulting polymers exhibit well-defined molecular mass, narrow dispersity, and good chain-end fidelity. By controlling the external potential to switch the electrocatalyst between its oxidized and reduced states, ON/OFF polymerization can be achieved. This method is a versatile way to a large range of monomers, including vinyl ether-type and p-substituted styrene-type monomers. Given the sustainability feature and broad interest of electrochemical synthetic techniques, we envisaged that this method would lead a new direction of external regulated living ionic polymerization.

Electrochemically mediated ATRP in ionic liquids: controlled polymerization of methyl acrylate in [BMIm][OTf]

eATRP was successfully applied to methyl acrylate in [BMIm][OTf], then the PMMA-Br chain was extended with acrylonitrile under a catalytic halogen exchange.

Externally controlled atom transfer radical polymerization

ATRP can be externally controlled by electrical current, light, mechanical forces and various chemical reducing agents. The mechanistic aspects and preparation of polymers with complex functional architectures and their applications are critically reviewed.

Miniemulsion ARGET ATRP via Interfacial and Ion-Pair Catalysis: From ppm to ppb of Residual Copper

It was recently reported that copper catalysts used in atom transfer radical polymerization (ATRP) can combine with anionic surfactants used in emulsion polymerization to form ion pairs. The ion pairs predominately reside at the surface of the monomer droplets, but they can also migrate inside the droplets and induce a controlled polymerization. This concept was applied to activator regenerated by electron transfer (ARGET) ATRP, with ascorbic acid as reducing agent. ATRP of n-butyl acrylate (BA) and n-butyl methacrylate (BMA) was carried out in miniemulsion using CuII/tris(2-pyridylmethyl)amine (TPMA) as catalyst, with several anionic surfactants forming the reactive ion-pair complexes. The amount and structure of surfactant controlled both the polymerization rate and the final particle size. Well-controlled polymers were prepared with catalyst loadings as low as 50 ppm, leaving only 300 ppb of Cu in the precipitated polymer. Efficient chain extension of a poly(BMA)-Br macroinitiator confirmed high retention of chain-end functionality. This procedure was exploited to prepare polymers with complex architectures such as block copolymers, star polymers, and molecular brushes.

Electrochemically Mediated Reversible Addition-Fragmentation Chain-Transfer Polymerization

An electrochemically mediated reversible addition-fragmentation chain-transfer polymerization (eRAFT) of (meth)acrylates was successfully carried out via electroreduction of either benzoyl peroxide (BPO) or 4-bromobenzenediazonium tetrafluoroborate (BrPhN2+) which formed aryl radicals, acting as initiators for RAFT polymerization. Direct electroreduction of chain transfer agents was unsuccessful since it resulted in the formation of carbanions by a two-electron transfer process. Reduction of BrPhN2+ under a fixed potential showed acceptable control, but limited conversion due to the generation of a passivating organic layer grafted on the working electrode surface. However, using fixed current conditions, easier to implement than fixed potential conditions, conversions > 80% were achieved. Well-defined homopolymers and block copolymers with a broad range of targeted degrees of polymerization were prepared.