Correlation between Thermal and Mechanical Response of Nascent Semicrystalline UHMWPEs

The Isothermal Melting Kinetics of Ultra-High Molecular Weight Polyethylene Crystals

The isothermal melting behaviors of ultra-high molecular weight polyethylene (UHMWPE) with different entangled states (i.e., nascent and melt-crystallized samples) are studied. For two kinds of UHMWPE samples, the result shows that the relative content of survived crystals (Xs) exponentially decreases with time and reaches a constant value. It is suggested that such a melting behavior is related to the observed nonlinear growth of crystals induced by the kinetically rejected entanglements accumulated at the growth front. Additionally, the exponential decay of Xs with time provides a characteristic melting time (τ) for the melting process. Compared to the melt-crystallized UHMWPE, the τ value of nascent UHMWPE is generally longer even in a higher temperature range, which is mainly because the former has a larger entanglement density difference. Furthermore, these observations demonstrate that UHMWPEs with different entangled states have an analogous melting mechanism since they exhibit a similar melting activation energy (≈1300 kJ mol-1).

Polymer Physics behind the Gel-Spinning of UHMWPE Fibers

Gel-spinning of ultra-high molecular weight polyethylene (UHMWPE) fibers has attracted great interest in academia and industry since its birth and commercialization in the 1980s, due to unique properties such as high modulus, low density, and excellent chemical resistance. However, the high viscosity and long relaxation time greatly complicate processing. In industry, solvents, like decalin and paraffin oil, usually disentangle the physical networks and promote final drawability. From extruding the polymer solution to post-solid-stretching, many polymer physics problems that accompany high-modulus fiber gel-spinning should be understood and addressed. In this review, by detailed discussions about the effect of entanglements and intracrystalline chain dynamics on the mechanical properties of UHMWPE, theoretical descriptions of the structure formation of disentangled UHMWPE crystals, and the origin of high modulus and strength of final fibers are provided. Several physical intrinsic key factors are also discussed, revealing why UHMWPE is an ideal material for producing high-performance fibers.

Impact of Entanglement on Folding of Semicrystalline Polymer during Crystallization

Upon cooling, semicrystalline polymers experience crystallization and form alternatively stacked layers consisting of thin crystal lamellae and amorphous ones. The unique morphology, crystallinity, and crystallization kinetics highly depend on the molecular weight. Therefore, it is deduced that entanglement impacts crystallization kinetics, as well as hierarchically crystalline structures. However, the impact of entanglement on folded crystalline chains has not been well understood due to experimental difficulties. In this work, chain-folding structures for seven 13C CH3 labeled poly(l-lactic acid)s with various molecular weights (Mws) were investigated by 13C-13C double quantum NMR spectroscopy. As a result, chain-folding events were categorized into three different Mw regimes: (i) The lowest Mw sample (2K g/mol) adopts an extended chain conformation (folding number, n = 0) (regime I); (ii) Intermediate Mw ones possess mixtures of non- and once-folded structures, and the once-folded fraction suddenly increases above the entanglement length (Me), up to Mw = 45K g/mol (regime II); (iii) The high Mw ones (Mw > 45K g/mol) adopt the highest chance for an adjacent re-entry structure with n = 1.0 in the well-developed entangled network (regime III). It was suggested that entanglement induces folding of the semicrystalline polymer.

Access to Disentangled Ultrahigh Molecular Weight Polyethylene via a Binuclear Synergic Effect

Disentangled ultrahigh molecular weight polyethylene (dis-UHMWPE) has excellent processability but can be achieved under extreme conditions. Herein, we report ethylene polymerization with the binuclear half-sandwich scandium complexes C1-Sc₂ and C2-Sc₂ to afford UHMWPE. C1-Sc₂ bearing a short linker shows higher activity and gives higher molecular weight PEs than C2-Sc₂ containing a flexible spacer and the mononuclear Sc₁ . Strikingly, all UHMWPEs isolated from C1-Sc₂ under broad temperature range (25-120 °C) and wide ethylene pressures (2-13 bar) feature very low degree of entanglement as proved by rheological test, DSC annealing study and SEM. These dis-UHMWPEs are facilely mediated solid-state-process at 130 °C and their tensile strength and modulus reach up to 149.2 MPa and 1.5 GPa, respectively. DFT simulations reveal that the formation of dis-UHMWPE is attributed to the binuclear synergic effect and the agostic interaction between the active center and the growing chain.

Dynamic heterogeneity in homogeneous polymer melts

Chain entanglement behaviors were studied by 1H Hahn echo nuclear magnetic resonance (NMR) and 1H double-quantum (DQ) NMR experiments. Poly(ethylene oxide) (PEO) was chosen to investigate the chain entanglement behaviors. The 1H Hahn echo NMR results demonstrate that the critical molecular weight of PEO is approximately 6 kg mol-1. Above this critical molecular weight, chain entanglements start to occur in the melts resulting in anisotropic motions of polymer chain. The 1H DQ NMR observations establish that PEO melts with molecular weights above the critical value exhibit dynamical entanglements. The entangled networks, formed by PEO with a molecular weight of 480 kg mol-1 (PEO480), present slow mobility and rather homogeneously distributed chain entanglements, while the entangled networks, formed by PEO with a molecular weight of 255 kg mol-1 (PEO255), present fast mobility and obvious dynamic heterogeneity in the distribution of chain entanglement. Short chain PEOs like that with a molecular weight of 2 kg mol-1 are demonstrated to function like solvents when being added in an appropriate concentration to PEO480, and the dilution effect increases the chain mobility of PEO480. Moreover, properly diluted PEO480 networks exhibit dynamic heterogeneity similar to that observed in PEO255.

Controlling crystal polymorphism of isotactic poly(1-butene) by incorporating long chain branches

Isotactic poly(1-butene) (iPB-1) is a high performance plastic with outstanding properties, such as flexibility, superior creep, environmental stress cracking and abrasive resistance. However, it exhibits a complex crystal polymorphism and polymorphic transformation behavior, which has limited its commercial development. In this paper, the incorporation of long chain branches (LCBs) causes coil contraction in the melt, which favors the direct melt-crystallization of form III that was generally crystallized from solutions and made of unconventional highly twined lamellae. Consequently, low-to-moderately branched iPB-1 samples as-crystallize from the melt into mixtures of form II and form III by compression-molding and fast cooling of the melt to room temperature, and the fraction of crystals of form III (fIII) increases with increasing concentration of LCBs, whereas highly branched samples can as-crystallize into pure form III with uniform crystal size distribution. The corresponding thermomechanical properties can be modified by controlling fIII.

Extraordinary mechanical performance in disentangled UHMWPE films processed by compression molding

An approach to obtain disentangled ultra-high molecular weight polyethylene (UHMWPE) films is proposed using a common compression molding. For that, disentangled UHMWPE nascent powders from reactor are processed at temperatures lower than the main melting peak and at high pressure. Then, disentangled UHMWPE films obtained from homogeneous polymerization powders and from those that incorporate SBA-15 mesoporous silica can be easily achieved by this simple methodology. These disentangled UHMWPE based materials show very high crystallinity and, consequently, outstanding elastic modulus and hardness, both further increasing by presence of mesoporous SBA-15 in the hybrids.