Direct Amination of Polyethylene by Metal-Free Reaction

Multi-color polymer carbon dots synthesized from waste polyolefins through phenylenediamine-assisted hydrothermal processing

The large accumulation and low recycling rates of polyolefin waste have posed a threat to the environment and human health. The shortage of chemical recycling methods for polyolefins strongly demands the development of new and sustainable treatment technologies for hydrocarbon plastics to improve their waste management. In this study, polyethylene (PE) and polypropylene (PP) were utilized for the preparation of multi-color polymer carbon dots (PCDs) via a two-step hydrothermal (HT) synthesis involving (i) thermo-oxidative degradation of polyolefins to precursors containing plentiful oxygen-based functional groups, and (ii) modification with phenylenediamine (PDA). The fluorescence of PCDs depends on the structure of isomeric PDA and PCDs modified by ortho-, meta-, and para-PDA emit blue, green, and yellow color fluorescence, respectively. The formation mechanism of PCDs, involving dehydrative condensation and amination of PE or PP-derived precursors by PDA, was proposed. The obtained PCDs were utilized for the detection and quantification of Fe3+ ions at ppm concentrations. The proposed strategy here aims to broaden the scope of the chemical recycling methods for polyolefin plastic waste as well as to develop a conversion route of polyolefin to value-added materials.

C-H Functionalization of Polyolefins to Access Reprocessable Polyolefin Thermosets

Upcycling plastic waste into reprocessable materials with performance-advantaged properties would contribute to the development of a circular plastics economy. Here, we modify branched polyolefins and postconsumer polyethylene through a versatile C-H functionalization approach using thiosulfonates as a privileged radical group transfer functionality. Cross-linking the functionalized polyolefins with polytopic amines provided dynamically cross-linked polyolefin networks enabled by associative bond exchange of diketoenamine functionality. A combination of resonant soft X-ray scattering and grazing incidence X-ray scattering revealed hierarchical phase morphology in which diketoenamine-rich microdomains phase-separate within amorphous regions between polyolefin crystallites. The combination of dynamic covalent cross-links and microphase separation results in useful and improved mechanical properties, including a ∼4.5-fold increase in toughness, a reduction in creep deformation at temperatures relevant to use, and high-temperature structural stability compared to the parent polyolefin. The dynamic nature of diketoenamine cross-links provides stress relaxation at elevated temperatures, which enabled iterative reprocessing of the dynamic covalent polymer network with little cycle-to-cycle property fade. The ability to convert polyolefin waste into a reprocessable thermoformable material with attractive thermomechanical properties provides additional optionality for upcycling to enable future circularity.

Diverse functional polyethylenes by catalytic amination

Functional polyethylenes possess valuable bulk and surface properties, but the limits of current synthetic methods narrow the range of accessible materials and prevent many envisioned applications. Instead, these materials are often used in composite films that are challenging to recycle. We report a Cu-catalyzed amination of polyethylenes to form mono- and bifunctional materials containing a series of polar groups and substituents. Designed catalysts with hydrophobic moieties enable the amination of linear and branched polyethylenes without chain scission or cross-linking, leading to polyethylenes with otherwise inaccessible combinations of functional groups and architectures. The resulting materials possess tunable bulk and surface properties, including toughness, adhesion to metal, paintability, and water solubility, which could unlock applications for functional polyethylenes and reduce the need for complex composites.

Photoinduced iron-catalyzed C-H alkylation of polyolefins

Chemically introducing diverse polar groups into polyolefins via carbon-hydrogen bond alkylation with polar olefins is of substantial value in the synthesis of next-generation lightweight thermoplastics, which is still underdeveloped. In this work, we report a new approach for efficient carbon-hydrogen bond alkylation in commodity polyolefins using photoinduced iron catalysis. Various polyolefins could be functionalized with broad scope. Polar groups could be incorporated in a single step. The controllable synthesis of multi-polar functional polyolefins could be achieved by a designed module-assembled process. Remarkably, even low levels of functionalization could upcycle the polyolefin materials to exhibit unusual physical properties, such as enhancement of the transparencies, strains, stresses at break of the materials, and hydrophilicity.

Zirconium-Catalyzed C-H Alumination of Polyolefins, Paraffins, and Methane

C-H/Et-Al exchange in zirconium-catalyzed reactions of saturated hydrocarbons and AlEt₃ affords versatile organoaluminum compounds and ethane. The grafting of commercially available Zr(OtBu)₄ on silica/alumina gives monopodal ≡SiO-Zr(OtBu)₃ surface pre-catalyst sites that are activated in situ by ligand exchange with AlEt₃. The catalytic C-H alumination of dodecane at 150 °C followed by quenching in air affords n-dodecanol as the major product, revealing selectivity for methyl group activation. Shorter hydrocarbon or alcohol products were not detected under these conditions. Catalytic reactions of cyclooctane and AlEt₃, however, afford ring-opened products, indicating that C-C bond cleavage occurs readily in methyl group-free reactants. This selectivity for methyl group alumination enables the C-H alumination of polyethylenes, polypropylene, polystyrene, and poly-α-olefin oils without significant chain deconstruction. In addition, the smallest hydrocarbon, methane, undergoes selective mono-alumination under solvent-free catalytic conditions, providing a direct route to Al-Me species.

Tandem ROMP/Hydrogenation Approach to Hydroxy-Telechelic Linear Polyethylene

Hydroxy-telechelic polyalkenamers have long been synthesized using ring-opening metathesis polymerization (ROMP) in the presence of an acyclic olefin chain-transfer agent (CTA); however, this route typically requires protected diols in the CTA due to the challenge of alcohol-mediated degradation of ruthenium metathesis catalysts that can not only deactivate the catalysts, but also compromise the CTA. We demonstrate the synthesis and implementation of a new hydroxyl-containing CTA in which extended methylene spacers isolate the olefin and alcohol moieties to mitigate decomposition pathways. This CTA enabled the direct ROMP synthesis of hydroxy-telechelic polycyclooctene with controlled chain lengths dictated by the initial ratio of monomer to CTA. The elimination of protection/deprotection steps resulted in improved atom economy. Subsequent hydrogenation of the backbone olefins was performed by a one-pot, catalytic approach employing the ruthenium complex used for the initial ROMP. The resultant approach is a streamlined, atom-economic, and low-waste route to hydroxy-telechelic linear polyethylene that uses a green solvent, succeeds with miniscule quantities of catalyst (0.005 mol %), and requires no additional purification steps.

Repurposing Mitsunobu Reactions as a Generic Approach toward Polyethylene Derivatives

Broad scope of functionality and controllable degree of functionalization are intriguing goals for the development of polar-group-functionalized polyethylene materials. Herein, we propose a generic strategy of using widely available starting materials (i.e., poly(ethylene-co-vinyl acetate), EVA) and mild Mitsunobu functionalization conditions to prepare over 30 polyethylene derivatives. No noble transition metal catalysts (e.g., Ru, Mo, Pd, etc.) or corrosive/explosive reagents (e.g., HBr, NaN₃, C₂H₄, H₂, etc.) are used in the synthesis, while functional groups such as azide, aldehyde, norbornene, and thiol can be easily installed, with tunable content as high as 18 mol %. Using this practical method, we successfully prepared polyethylene-derivatized membranes with excellent antimicrobial and fluorescent properties.

A Multi-functional Chromone-modified Polyethylene via Metal-free C−H Activation

Post-modification of polyolefins via cutting-edge C−H activation has recently emerged as an attractive methodology for the incorporation of precise functionalities, thus expanding their applicability and creating value-added materials. In this...

Bis-cycloheptyl-fused bis(imino)pyridine-cobalt catalysts for PE wax formation: positive effects of fluoride substitution on catalytic performance and thermal stability

The α,α'-bis(imino)-2,3:5,6-bis(pentamethylene)pyridyl-cobalt(ii) chlorides, [2,3:5,6-{C4H8C(N(2-R1-4-R3-6-R2C6H2))}2C5HN] CoCl2 (R1 = Me, R2 = R3 = CH(p-FPh)2Co1; R1 = Et, R2 = R3 = CH(p-FPh)2Co2; R1 = i-Pr, R2 = R3 = CH(p-FPh)2Co3; R1 = Cl, R2 = R3 = CH(p-FPh)2Co4; R1 = F, R2 = R3 = CH(p-FPh)2Co5; R1 = F, R2 = R3 = CHPh2Co5'', R1 = R2 = Me, R3 = CH(p-FPh)2Co6; R1 = R3 = Me, R2 = CH(p-FPh)2Co7), have been synthesized by a one-pot template reaction of α,α'-dioxo-2,3:5,6-bis(pentamethylene)pyridine, cobalt(ii) chloride and the respective aniline in n-butanol. By contrast, the mixed cobalt(ii) chloride/acetate complex, [2,3:5,6-{C4H8C(N(2-F-4,6-(CH(p-FPh)2)2C6H2))}2C5HN]CoCl(OAc) (Co5'), was isolated when the corresponding template reaction was carried out in acetic acid. Structural characterization of Co4, Co5 and Co5'' revealed distorted square pyramidal geometries while six-coordinate Co5', incorporating a chelating acetate ligand, exhibited a distorted octahedral geometry. On activation with either MAO or MMAO, 2-fluoride-4,6-bis{di(p-fluorophenyl)methyl}-substituted Co5 showed maximum catalytic activity for ethylene polymerization at a high operating temperature of 60 °C (up to 2.1 × 107 g (PE) mol-1 (Co) h-1), producing highly linear (Tms > 121 °C), low molecular weight polyethylene waxes (Mw range: 1.5-5.0 kg mol-1) with narrow dispersity (Mw/Mn range: 1.7-2.9). End-group analysis of the waxes reveals β-H elimination as the dominant chain transfer process.

The post-modification of polyolefins with emerging synthetic methods

This Perspective highlights the present state of polyolefin post-modification research, especially concerning recently developed C–H functionalization chemistry. Remaining challenges and emerging strategies within the field have also been discussed.

Chemo- and Regioselective Functionalization of Isotactic Polypropylene: A Mechanistic and Structure-Property Study

Polyolefins represent a high-volume class of polymers prized for their attractive thermomechanical properties, but the lack of chemical functionality on polyolefins makes them inadequate for many high-performance engineering applications. We report a metal-free postpolymerization modification approach to impart functionality onto branched polyolefins without the deleterious chain-coupling or chain-scission side reactions inherent to previous methods. The identification of conditions for thermally initiated polyolefin C-H functionalization combined with the development of new reagents enabled the addition of xanthates, trithiocarbonates, and dithiocarbamates to a variety of commercially available branched polyolefins. Systematic experimental and kinetic studies led to a mechanistic hypothesis that facilitated the rational design of reagents and reaction conditions for the thermally initiated C-H xanthylation of isotactic polypropylene (iPP) within a twin-screw extruder. A structure-property study showed that the functionalized iPP adheres to polar surfaces twice as strongly as commercial iPP while demonstrating similar tensile properties. The fundamental understanding of the elementary steps in amidyl radical-mediated polyolefin functionalization provided herein reveals key structure-reactivity relationships for the design of improved reagents, while the demonstration of chemoselective and scalable iPP functionalization to realize a material with improved adhesion properties indicates the translational potential of this method.

Regioselective post-functionalization of isotactic polypropylene by amination in the presence of N-hydroxyphthalimide

Previously, we developed amination modification of polyethylene by metal-free organocatalytic reaction.

A direct functionalization of polyolefins for blend compatibilization by an insertion of 1,1-bis(phenylsulfonyl)ethylene (BPSE)

A mild post-modification of polyethylene (PE) & polypropylene (PP) to insert phenylsulfonyl groups is reported, the modified samples demonstrated to act as blend compatibilizers.

Acyloxyimide derivatives as efficient promoters of polyolefin C–H functionalization: application in the melt grafting of maleic anhydride onto polyethylene

Acyloxyimides as a new H-abstracting agent have been developed for the radical grafting of maleic anhydride (MA) onto polyethylene in the melt state.

Mild halogenation of polyolefins using an N-haloamide reagent

A new methodology for the chlorination of PE and PP without the use of chlorine gas.

Cycloheptyl-fused N,N,N′-chromium catalysts with selectivity for vinyl-terminated polyethylene waxes: thermal optimization and polymer functionalization

Narrowly dispersed linear polyethylenes containing high levels of vinyl end-groups are accessible using cycloheptyl-fused Cr-catalysts operating at high temperature.

Synthesis of functional polyolefins via ring-opening metathesis polymerization of ester-functionalized cyclopentene and its copolymerization with cyclic comonomers

Viaring-opening metathesis polymerization, functionalized polyolefins were synthesized by homopolymerization of alkoxycarbonyl cyclopentene and its copolymerizations with other cyclic olefins.