Synthesis and Morphology Study of SEBS Triblock Copolymers Functionalized with Sulfonate and Phosphonate Groups for Proton Exchange Membrane Fuel Cells

Dumbbell-Shaped, Block-Graft Copolymer with Aligned Domains for High-Performance Hydrocarbon Polymer Electrolyte Membranes

Given the environmental concerns surrounding fluoromaterials, the use of high-cost perfluorinated sulfonic acids (PFSAs) in fuel cells and water electrolysis contradicts the pursuit of clean energy systems. Herein, we present a fluorine-free dumbbell-shaped block-graft copolymer, derived from the cost-effective triblock copolymer, poly(styrene-b-ethylene-co-butylene-b-styrene) (SEBS), for polymer electrolyte membranes (PEMs). This unique polymer shape led to the alignment of the hydrophobic-hydrophilic domains along a preferred orientation, resulting in the construction of interconnected proton channels across the membrane. A bicontinuous network allowed efficient proton transport with reduced tortuosity, leading to an exceptional ionic conductivity (249 mS cm-1 at 80 °C and 90 % relative humidity (RH)), despite a low ion exchange capacity (IEC; 1.41). Furthermore, membrane electrode assembly (MEA) prepared with our membrane exhibited stable performance over a period of 150 h at 80 °C and 30 % RH. This study demonstrates a novel polymer structure design and highlights a promising outlook for hydrocarbon PEMs as alternatives to PFSAs.

One-Pot Synthesis of Strong Anionic/Charge-Neutral Amphiphilic Block Copolymers

Despite the ever more versatile polymerization techniques that are becoming available, the synthesis of macromolecules with tailored functionalities can remain a lengthy endeavor. This becomes more conspicuous when the implementation of incompatible chemistries (i.e., strong polyelectrolytes) within sequence-controlled polymers is desired, often requiring (i) polymerization, (ii) chain extension, and (iii) postpolymerization modification. Herein, we explore the production of strong anionic/charge-neutral block copolymers (BCPs) in a one-pot fashion. This straightforward three-step process includes the synthesis of a macroinitiator and chain extension via rapid and efficient photomediated atom transfer radical polymerization, followed by in situ deprotection to expose the polyanionic domains. The resulting BCPs, which are strong amphiphiles by nature, are capable of self-assembly in aqueous media, as evidenced by dynamic light scattering, small-angle X-ray scattering, ζ-potential measurements, and transmission electron microscopy. We further demonstrate the versatility of our methodology by producing several BCPs through sampling of a single reaction mixture, enabling the straightforward production of strong polymer amphiphiles.

Oxygen Plasma-Mediated Microstructured Hydrocarbon Membrane for Improving Interface Adhesion and Mass Transport in Polymer Electrolyte Fuel Cells

Developing a method for fabricating high-efficient and low-cost fuel cells is imperative for commercializing polymer electrolyte membrane (PEM) fuel cells (FCs). This study introduces a mechanical and chemical modification technique using the oxygen plasma irradiation process for hydrocarbon-based (HC) PEM. The oxygen functional groups were introduced on the HC-PEM surface through the plasma process in the controlled area, and microsized structures were formed. The modified membrane was incorporated with plasma-treated electrodes, improving the adhesive force between the HC-PEM and the electrode. The decal transfer was enabled at low temperatures and pressures, and the interfacial resistance in the membrane-electrode assembly (MEA) was reduced. Furthermore, the micropillar structured electrode configuration significantly reduced the oxygen transport resistance in the MEA. Various diagnostic techniques were conducted to find out the effects of the membrane surface modification, interface adhesion, and mass transport, such as physical characterizations, mechanical stress tests, and diverse electrochemical measurements.

Strong Anionic/Charge-Neutral Block Copolymers from Cu(0)-Mediated Reversible Deactivation Radical Polymerization

Despite recent developments in controlled polymerization techniques, the straightforward synthesis of block copolymers that feature both strong anionic and charge-neutral segments remains a difficult endeavor. In particular, solubility issues may arise during the direct synthesis of strong amphiphiles and typical postpolymerization deprotection often requires harsh conditions. To overcome these challenges, we employed Cu(0)-mediated reversible deactivation radical polymerization (Cu(0)-RDRP) on a hydrophobic isobutoxy-protected 3-sulfopropyl acrylate. Cu(0)-RDRP enables the rapid synthesis of the polymer, reaching high conversions and low dispersities while using a single solvent system and low amounts of copper species. These macromolecules are straightforward to characterize and can subsequently be deprotected in a mild yet highly efficient fashion to expose their strongly charged nature. Furthermore, a protected sulfonate segment could be grown from a variety of charge-neutral macroinitiators to produce, after the use of the same deprotection chemistry, a library of amphiphilic, double-hydrophilic as well as thermoresponsive block copolymers (BCPs). The ability of these various BCPs to self-assemble in aqueous media was further studied by dynamic light scattering, ζ-potential measurements as well as atomic force and electron microscopy.

Controlling Hydronium Diffusivity in Model Proton Exchange Membranes

Fuel-cell-based proton exchange membranes (PEMs) show great potential as cost-effective and clean energy conversion devices. In our recent work, we found that for the low-hydrated model PEMs with a inhomogeneous water distribution and a sulfonate anionic functional end group (SO₃^-), the H₃O⁺ reacts with SO₃^- according to SO₃^- + H₃O⁺ ↔ SO₃H + H₂O, indicating that the anions in PEMs become active participants in the hydronium diffusion. In this work, we use fully atomistic ab initio molecular dynamics simulations to elucidate the optimal conditions that would promote the participation of SO₃^- in the hydronium diffusion mechanism by increasing the H₃O⁺/SO₃^- reactivity, thus increasing the hydronium diffusivity along the cell. The results presented in this work allow us to suggest a set of design rules for creating novel, highly conductive PEMs operating at high temperatures under a nonuniform water distribution using a linker/anion with a relatively high pK_a such as (CH₂)₂SO₃. We expect that the discovery of these key design principles will play an important role in the synthesis of high-performing materials for emerging PEM-based fuel cell technologies.

Sulfonated Polyimide Membranes Derived from a Novel Sulfonated Diamine with Pendant Benzenesulfonic Acid for Fuel Cells

For improving the hydrolytic stability of sulfonated polyimides consisting of five membered anhydrides, novel sulfonated polyimides (NSPIs) were prepared via polymerization of 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA), with a novel diamine monomer with a pendant sulfonic acid group and 4,4-oxydianiline. Water uptake of this NSPI with an excellent film-forming ability was almost equal to that of Nafion® 117, while their ion exchange capacity (IEC) was 22% higher than Nafion® 117. The loss in weight decreased by 53% and loss in IEC decreased by 66% compared to that of Nafion® 117; both were used to quantitatively measure hydrolytic stability, and radical oxidative stability also increased by 75% when compared with Nafion® 117. Mechanically, this NSPI was superior, and its proton conductivity was higher than Nafion® 117 at elevated temperatures. All these improvements were due to the introduction of this pendant group. Taken together, we herein report a promising renewable energy source based on SPIs capable of displaying proton conductivity and enhanced hydrophilicity.

Sulfonated polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene based membranes containing CuO@g-C3N4 embedded with 2,4,6-triphenylpyrylium tetrafluoroborate for fuel cell applications

New series of polymer composite membranes were prepared from sulfonated polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (S-PSEBS) and copper oxide loaded in graphitic carbon nitride (CuO@N-C) embedded with an ionic liquid, 2,4,6-triphenylpyrylium tetrafluoroborate. The structural and physicochemical properties of the composite membranes were studied in detail. Electrolyte membrane loaded with 8.0 wt% of CuO@N-C exhibited the maximum ion-exchange capacity of 3.1 meq. g^-1, whereas that of the pristine membrane was restricted to 1.8 meq. g^-1. From the TGA profile of the composite membrane, it was found to exhibit adequate thermal stability to be employed as electrolyte in fuel cells. Proton conductivity of the composite membranes was found to be in the range between 0.0179 S cm^-1 and 0.0229 S cm^-1. Indeed, the substantial results achieved with the S-PSEBS/CuO@N-C composite membranes were indicative of the notable features of the membranes for use in fuel cells.

Synergistically integrated phosphonated poly(pentafluorostyrene) for fuel cells

Modern electrochemical energy conversion devices require more advanced proton conductors for their broad applications. Phosphonated polymers have been proposed as anhydrous proton conductors for fuel cells. However, the anhydride formation of phosphonic acid functional groups lowers proton conductivity and this prevents the use of phosphonated polymers in fuel cell applications. Here, we report a poly(2,3,5,6-tetrafluorostyrene-4-phosphonic acid) that does not undergo anhydride formation and thus maintains protonic conductivity above 200 °C. We use the phosphonated polymer in fuel cell electrodes with an ion-pair coordinated membrane in a membrane electrode assembly. This synergistically integrated fuel cell reached peak power densities of 1,130 mW cm^-2 at 160 °C and 1,740 mW cm^-2 at 240 °C under H₂/O₂ conditions, substantially outperforming polybenzimidazole- and metal phosphate-based fuel cells. Our result indicates a pathway towards using phosphonated polymers in high-performance fuel cells under hot and dry operating conditions.

100th Anniversary of Macromolecular Science Viewpoint: Block Copolymers with Tethered Acid Groups: Challenges and Opportunities

Scientific research on advanced polymer electrolytes has led to the emergence of all-solid-state energy storage/transfer systems. Early research began with acid-tethered polymers half a century ago, and research interest has gradually shifted to high-precision polymers with controllable acid functional groups and nanoscale morphologies. Consequently, various self-assembled acid-tethered block polymer morphologies have been produced. Their ion properties are profoundly affected by the multiscale intermolecular interactions in confinements. The creation of hierarchically organized ion/dipole arrangements inside the block copolymer nanostructures has been highlighted as a future method for developing advanced single-ion polymers with decoupled ion dynamics and polymer chain relaxation. Several emerging practical applications of the acid-tethered block copolymers have been explored to draw attention to the challenges and opportunities in developing state-of-the-art electrochemical systems.

Effect of Chemical Structure and Degree of Branching on the Stability of Proton Exchange Membranes Based on Sulfonated Polynaphthylimides

Hydrolytic stability and oxidative stability are the core properties of sulfonated polynaphthylimides (SPIs) as proton exchange membranes. The chemical structure of SPIs directly influences the performance. Herein, three different series of branched SPIs were designed and prepared using 1,3,5-tris (2-trifluoromethyl-4-aminophenoxy) benzene as a trifunctional monomer and three non-sulfonated diamine monomers, such as 4,4'-oxydianiline (ODA), 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane (6FODA), and 4,4'-(9-fluorenylidene)dianiline (BFDA). The effect of the chemical structure and degree of branching on SPIs properties is discussed. The results showed that by controlling the chemical structure and degree of branching, the chemical stability of SPIs changed significantly. SPI-6FODA with two ether linkages and a hydrophobic CF₃ group has higher hydrolytic stability than SPI-ODA with only one ether linkage. In addition, with the increase of the introduced B₃ monomer, the oxidation stability of SPI-6FODA has been greatly improved. We successfully synthesized SPIs with a high hydrolytic stability and oxidative stability.

Consequences of Convex Nanopore Chemistry on Confined Water Dynamics

A fundamental understanding of confined water is crucial for developing selective ion transport and water purification membranes, yet the roles of nanopore geometry and functionality on confined water dynamics remain unresolved. We report the synthesis of perdeuterated ionic alkylsulfonate amphiphiles and their water-induced self-assembly into lyotropic liquid crystal (LLC) mesophases with well-defined, convex, sulfonate-lined nanopores. Quasielastic neutron scattering (QENS) measurements demonstrate that the water self-diffusion coefficients within these sulfonate-lined convex nanopores depend on the hydration level and amphiphile counterion identity (H+, K+, NMe4+). The consistency of the observed counterion-dependent water dynamics trends with those of carboxylate LLCs is rationalized on the basis of similarities in the counterion spatial distributions in the water-filled channels, which we deduce from electron density maps derived from small-angle X-ray scattering (SAXS) analyses. These findings indicate that water diffusion is systematically faster in sulfonate-lined nanopores as compared to carboxylate-lined pores due to weaker water interactions with the softer and more hydrophobic-SO3- functionalities. These molecular-level insights into the relationships between convex pore wall chemical functionalities, hydrated counterions, and confined water diffusion may inform future development of new nanoporous media.

Durable and Multifunctional Superhydrophobic Coatings with Excellent Joule Heating and Electromagnetic Interference Shielding Performance for Flexible Sensing Electronics

Superhydrophobic coatings have wide applications in many fields. However, superhydrophobic and smart coatings with multifunctionality and their applications in flexible sensing electronics are seldom reported. In this work, durable, superhydrophobic, and anticorrosive coatings with excellent Joule heating and electromagnetic interference (EMI) shielding performance are prepared on the basis of Ag precursor reduction and synchronous nonsolvent induced phase separation. Silver nanoparticles (AgNPs) coated with the copolymer (polystyrene-block-poly(ethylene-co-butylene)-block-polystyrene: SEBS) are uniformly distributed on the target substrate, forming mechanically durable conductive network. SEBS could not only endow the surface coating with superhydrophobicity but also improve the interaction among individual Ag nanoparticles and the interfacial adhesion between AgNPs and the substrate. The multifunctional coating possesses excellent anticorrosive, self-cleaning, and deicing properties. The high conductivity endows the coatings with excellent Joule heating and EMI shielding performance. The multifunctional coating can be applied to a variety of different substrates with outstanding surface stability and reliability. The conductivity for the smart coating can reach as high as 107 S/cm with the EMI shielding effectiveness up to 37.8 dB. At a low applied voltage of 1 V, the conductive fabric can be heated up to over 80 °C in 60 s and displays good recyclability during dozens of heating and cooling cycles. The Joule heating-induced temperature increase could be used for efficient surface deicing. When used for the flexible and wearable strain sensors, the multifunctional coating has a very low strain detection limit of 0.5% and large sensitivity (with the gauge factor as high as 1075) and excellent repeatability. In addition, it can be used for precisely monitoring different body motions, including both large and subtle joint movement.

A mild and quantitative route towards well-defined strong anionic/hydrophobic diblock copolymers: synthesis and aqueous self-assembly

Well-defined hydrophobic/strong anionic diblock copolymers were synthesized through a protected hydrophobic intermediate. Their self-assembly in aqueous solution was subsequently studied.

Incorporation of Metallic Species into Midblock-Sulfonated Block Ionomers

Block ionomers can, in the same fashion as their neutral block copolymer analogs, microphase-order into various nanoscale morphologies. The added benefit of a copolymer possessing a charged species is that the resultant block ionomer becomes amphiphilic and capable of imbibing polar liquids, including water. This characteristic facilitates incorporation of metallic species into the soft nanostructure for a wide range of target applications. In this study, the nonpolar and polar constituents of solvent-templated midblock-sulfonated block ionomers (SBIs) are first selectively metallated for complementary morphological analysis. Next, four different salts, with cationic charges ranging from +1 to +3, are introduced into three hydrated SBIs varying in their degree of sulfonation (DOS), and cation uptake is measured as a function of immersion time. These results indicate that uptake generally increases with increasing salt concentration, cationic charge, and specimen DOS. Swelling and nanoindentation measurements conducted at ambient temperature demonstrate that water uptake decreases, while the surface modulus increases, with increasing cationic charge. Chemical spectra acquired from energy-dispersive X-ray spectroscopy (EDS) confirm the presence of each of the ion-exchanged species, and corresponding EDS chemical maps reveal that the spatial distribution of these species is relatively uniform throughout the block ionomer films.

Enhanced Performance of a Sulfonated Poly(arylene ether ketone) Block Copolymer Bearing Pendant Sulfonic Acid Groups for Polymer Electrolyte Membrane Fuel Cells Operating at 80% Relative Humidity

The series of sulfonated poly(arylene ether ketone) (SPAEK) block copolymers with controlled F-oligomer length bearing pendant diphenyl unit were synthesized via a polycondensation reaction. Sulfonation was verified by ¹H NMR analysis to introduce sulfonic acid group selectively and intensively on the pendant diphenyl unit of polymer backbones. The SPAEK membranes fabricated by the solution casting approach were very transparent and flexible with the thickness of ∼50 μm. These membranes with different F-oligomer lengths were investigated to the physiochemical properties such as water absorption, dimensional stability, ion exchange capacity, and proton conductivity. As a result, the SPAEK membranes (X4.8Y8.8, X7.5Y8.8, and X9.1Y8.8) in accordance to increasing the length of hydrophilic oligomer showed excellent proton conductivity in range of 131-154 mS cm^-1 compared to Nafion-115 (131 mS cm^-1) at 90 °C under 100% relative humidity (RH). Among the SPAEK membranes, proton conductivity of SPAEK X9.1Y8.8 (140.7 mS cm^-1) is higher than that of Nafion-115 (102 mS cm^-1) at 90 °C under 80% RH. The atomic force microscopy image demonstrated that number of ion transport channels is increased with increase in the length of hydrophilic oligomer in the main chains, and the morphology is proved to be related to the proton conductivity. The synthesized SPAEK membrane exhibited a maximum power density of 324 mW cm^-2, which is higher than that of Nafion-115 (291 mW cm^-2) at 60 °C under 100% RH.

A new difluoromethoxyl-containing acrylate monomer for PEG-b-PDFMOEA amphiphilic diblock copolymers

This article reports the first synthesis of a well-defined difluoromethoxyl-containing polyacrylate via ATRP.

Proton-conducting poly(ether sulfone ketone)s containing a high density of pendant sulfonic groups by a convenient and mild post-sulfonation

A class of new poly(ether sulfone ketone)s containing a high density of pendant sulfonic groups on the sulfonated structural units were designed and the resulting membranes exhibited overall good performance at low IEC levels.

Two transition metal phosphonate photocatalysts for H2 evolution and CO2 reduction

Two transition metal (Co and Ni) ion phosphonates as isostructural organic inorganic hybrids are prepared and investigated in terms of photocatalytic hydrogen evolution from water and CO₂ reduction under UV light irradiation.