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Ma WWS, Yang H, Zhao Y, Li X, Ding J, Qu S, Liu Q, Hu Z, Li R, Tao Q, Mo H, Zhai W, Song X. Multi-Physical Lattice Metamaterials Enabled by Additive Manufacturing: Design Principles, Interaction Mechanisms, and Multifunctional Applications. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2025; 12:e2405835. [PMID: 39834122 PMCID: PMC11848643 DOI: 10.1002/advs.202405835] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/01/2024] [Revised: 11/21/2024] [Indexed: 01/22/2025]
Abstract
Lattice metamaterials emerge as advanced architected materials with superior physical properties and significant potential for lightweight applications. Recent developments in additive manufacturing (AM) techniques facilitate the manufacturing of lattice metamaterials with intricate microarchitectures and promote their applications in multi-physical scenarios. Previous reviews on lattice metamaterials have largely focused on a specific/single physical field, with limited discussion on their multi-physical properties, interaction mechanisms, and multifunctional applications. Accordingly, this article critically reviews the design principles, structure-mechanism-property relationships, interaction mechanisms, and multifunctional applications of multi-physical lattice metamaterials enabled by AM techniques. First, lattice metamaterials are categorized into homogeneous lattices, inhomogeneous lattices, and other forms, whose design principles and AM processes are critically discussed, including the benefits and drawbacks of different AM techniques for fabricating different types of lattices. Subsequently, the structure-mechanism-property relationships and interaction mechanisms of lattice metamaterials in a range of physical fields, including mechanical, acoustic, electromagnetic/optical, and thermal disciplines, are summarized to reveal critical design principles. Moreover, the multifunctional applications of lattice metamaterials, such as sound absorbers, insulators, and manipulators, sensors, actuators, and soft robots, thermal management, invisible cloaks, and biomedical implants, are enumerated. These design principles and structure-mechanism-property relationships provide effective design guidelines for lattice metamaterials in multifunctional applications.
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Affiliation(s)
- Winston Wai Shing Ma
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
| | - Hang Yang
- Department of Mechanical EngineeringNational University of SingaporeSingapore117575Singapore
| | - Yijing Zhao
- Department of Mechanical EngineeringNational University of SingaporeSingapore117575Singapore
| | - Xinwei Li
- Faculty of Science, Agriculture, and EngineeringNewcastle UniversitySingapore567739Singapore
| | - Junhao Ding
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
| | - Shuo Qu
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
| | - Quyang Liu
- Department of Mechanical EngineeringNational University of SingaporeSingapore117575Singapore
| | - Zongxin Hu
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
| | - Rui Li
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
| | - Quanqing Tao
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
| | - Haoming Mo
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
| | - Wei Zhai
- Department of Mechanical EngineeringNational University of SingaporeSingapore117575Singapore
| | - Xu Song
- Department of Mechanical and Automation EngineeringChinese University of Hong KongSha TinHong Kong999077China
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Dong X, Liu Q, Gan SW, Zhuo H, Li T, Zhao Y, Zhai W. A Hierarchical Hydrogel Impregnation Strategy Enables Brittle-Failure-Free 3D-Printed Bioceramic Scaffolds. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2401060. [PMID: 38726765 DOI: 10.1002/smll.202401060] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/08/2024] [Revised: 04/15/2024] [Indexed: 10/01/2024]
Abstract
3D-printed bioceramic scaffolds offer great potential for bone tissue engineering (BTE) but their inherent brittleness and reduced mechanical properties at high porosities can easily result in catastrophic fractures. Herein, this study presents a hierarchical hydrogel impregnation strategy, incorporating poly(vinyl alcohol) (PVA) hydrogel into the macro- and micropores of bioceramic scaffolds and synergistically reinforcing it via freeze-casting assisted solution substitution (FASS) in a tannic acid (TA)-glycerol solution. By effectively mitigating catastrophic brittle failures, the hydrogel-impregnated scaffolds showcase three- and 100-fold enhancement in mechanical energy absorption under compression (5.05 MJ m-3) and three-point bending (3.82 MJ m-3), respectively. The reinforcement mechanisms are further investigated by experimental and simulation analyses, revealing a multi-scale synergy of fracture and fragmentation resistance through macro and micro-scale fiber bridging, and nano and molecular-scale hydrogel reinforcement. Also, the scaffolds acquire additional antibacterial and drug-loading capabilities from the hydrogel phase while maintaining favorable cell biocompatibility. Therefore, this study demonstrates a facile yet effective approach for preparing brittle-failure-free bioceramic scaffolds with enhanced biological functionalities, showcasing immense potential for BTE applications.
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Affiliation(s)
- Xinyu Dong
- Department of Mechanical Engineering, National University of Singapore, Singapore, 117575, Singapore
| | - Quyang Liu
- Department of Mechanical Engineering, National University of Singapore, Singapore, 117575, Singapore
| | - Soo Wah Gan
- NUS Centre for Additive Manufacturing, National University of Singapore, Singapore, 117581, Singapore
| | - Hao Zhuo
- Department of Mechanical Engineering, National University of Singapore, Singapore, 117575, Singapore
| | - Tian Li
- Department of Mechanical Engineering, National University of Singapore, Singapore, 117575, Singapore
| | - Yijing Zhao
- Department of Mechanical Engineering, National University of Singapore, Singapore, 117575, Singapore
| | - Wei Zhai
- Department of Mechanical Engineering, National University of Singapore, Singapore, 117575, Singapore
- NUS Centre for Additive Manufacturing, National University of Singapore, Singapore, 117581, Singapore
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Li T, Qi H, Zhao Y, Kumar P, Zhao C, Li Z, Dong X, Guo X, Zhao M, Li X, Wang X, Ritchie RO, Zhai W. Robust and sensitive conductive nanocomposite hydrogel with bridge cross-linking-dominated hierarchical structural design. SCIENCE ADVANCES 2024; 10:eadk6643. [PMID: 38306426 PMCID: PMC10836727 DOI: 10.1126/sciadv.adk6643] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/04/2023] [Accepted: 01/02/2024] [Indexed: 02/04/2024]
Abstract
Conductive hydrogels have a remarkable potential for applications in soft electronics and robotics, owing to their noteworthy attributes, including electrical conductivity, stretchability, biocompatibility, etc. However, the limited strength and toughness of these hydrogels have traditionally impeded their practical implementation. Inspired by the hierarchical architecture of high-performance biological composites found in nature, we successfully fabricate a robust and sensitive conductive nanocomposite hydrogel through self-assembly-induced bridge cross-linking of MgB2 nanosheets and polyvinyl alcohol hydrogels. By combining the hierarchical lamellar microstructure with robust molecular B─O─C covalent bonds, the resulting conductive hydrogel exhibits an exceptional strength and toughness. Moreover, the hydrogel demonstrates exceptional sensitivity (response/relaxation time, 20 milliseconds; detection lower limit, ~1 Pascal) under external deformation. Such characteristics enable the conductive hydrogel to exhibit superior performance in soft sensing applications. This study introduces a high-performance conductive hydrogel and opens up exciting possibilities for the development of soft electronics.
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Affiliation(s)
- Tian Li
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Haobo Qi
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Yijing Zhao
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Punit Kumar
- Department of Materials Science & Engineering, University of California, Berkeley, Berkeley, CA 94720, USA
| | - Cancan Zhao
- Department of Oral and Cranio-Maxillofacial Surgery, Shanghai Ninth People's Hospital, College of Stomatology, Shanghai Jiao Tong University School of Medicine; National Clinical Research Center for Oral Diseases; Shanghai Key Laboratory of Stomatology & Shanghai Research Institute of Stomatology, Shanghai 200011, China
| | - Zhenming Li
- Department of Oral and Cranio-Maxillofacial Surgery, Shanghai Ninth People's Hospital, College of Stomatology, Shanghai Jiao Tong University School of Medicine; National Clinical Research Center for Oral Diseases; Shanghai Key Laboratory of Stomatology & Shanghai Research Institute of Stomatology, Shanghai 200011, China
| | - Xinyu Dong
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Xiao Guo
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Miao Zhao
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Xinwei Li
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
| | - Xudong Wang
- Department of Oral and Cranio-Maxillofacial Surgery, Shanghai Ninth People's Hospital, College of Stomatology, Shanghai Jiao Tong University School of Medicine; National Clinical Research Center for Oral Diseases; Shanghai Key Laboratory of Stomatology & Shanghai Research Institute of Stomatology, Shanghai 200011, China
| | - Robert O Ritchie
- Department of Materials Science & Engineering, University of California, Berkeley, Berkeley, CA 94720, USA
| | - Wei Zhai
- Department of Mechanical Engineering, National University of Singapore, Singapore 117575, Singapore
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