Quasi-ballistic Electronic Thermal Conduction in Metal Inverse Opals

Grain Crystallinity, Anisotropy, and Boundaries Govern Microscale Hydrodynamic Transport in Semicrystalline Porous Media

Polycrystallinity is often an unintended consequence of real manufacturing processes used to produce designer porous media with deterministic and periodic architectures. Porous media are widely employed as high-surface conduits for fluid transport; unfortunately, even small concentrations of defects in the long-range order become the dominant impediment to hydrodynamic transport. In this study, we isolate the effects of these defects using a microfluidic analogy to energy transport in atomic polycrystals by directly tracking capillary transport through polycrystalline inverse opals. We reveal─using high-fidelity florescent microscopy─the boundary-limited nature of flow motions, along with nonlinear impedance elements introduced by the presence of "grain boundaries" that are separating the well-ordered "crystalline grains". Coupled crystallinity, anisotropy, and linear defect density contribute to direction-dominated flow characteristics in a discretized manner rather than traditional diffusive-like flow patterns. Separating individual crystal grains' transport properties from polycrystals along with new probabilistic data sets enables demonstrating statistical predictive models. These results provide fundamental insight into transport phenomena in (poly)crystalline porous media beyond the deterministic properties of an idealized unit cell and bridge the gap between engineering models and the ubiquitous imperfections found in manufactured porous materials.

Achieving Functionality and Multifunctionality through Bulk and Interfacial Structuring of Colloidal-Crystal-Templated Materials

Over the past 25 years, the field of colloidal crystal templating of inverse opal or three-dimensionally ordered macroporous (3DOM) structures has made tremendous progress. The degree of structural control over multiple length scales, understanding of mechanical properties, and complexity of systems in which 3DOM materials are a component have increased substantially. In addition, we are now seeing applications of 3DOM materials that make use of multiple features of their architecture at the same time. This Feature Article focuses on the different properties of 3DOM materials that provide functionality, including a relatively large surface area, the interconnectedness of the pores and the resulting good accessibility of the internal surface, the nanostructured features of the walls, the structural hierarchy and periodicity, well-defined surface roughness, and relative mechanical robustness at low density. It provides representative examples that illustrate the properties of interest related to applications including energy storage and conversion systems, sensors, catalysts, sorbents, photonics, actuators, and biomedical materials or devices.

Shape-Preserving Transformation of Electrodeposited Macroporous Microparticles for Single-Particle SERS Applications

Microparticles composed of bicontinuous and ordered macropores are important in many applications. However, rational integration of ordered macropores into a single crystalline microparticle remains a challenge. Here, we report a method to prepare three-dimensionally ordered macroporous (3DOM) Ag₇O₈NO₃ micropyramids via selectively cementing the colloidal crystal templates via an electrochemical method and their shape-preserving transformation into 3DOM Ag micropryamids formed by Ag nanoparticles via a chemical reduction process. The interconnected macropores facilitated the transportation and enrichment of the analyte molecules into the 3DOM Ag micropyramids. The dense Ag nanoparticles on the skeletons of the 3DOM Ag micropyramids provided strong electromagnetic fields. Taken together, a 3DOM Ag micropyramid as a kind of single-particle surface-enhanced Raman scattering (SERS) sensing substrate demonstrated high SERS sensitivity and outstanding SERS signal reproducibility. We explored the application of 3DOM Ag micropyramids in SERS detection of biomolecules (e.g., adenosine, adenine, hemoglobin bovine, and lysozyme) and proved their potentials in distinguishing exosomes from tumor and non-tumor cells. The method can be extended to prepared 3DOM structures of other materials with promising applications in sensing, separation, and catalytic fields.

Structural and Elastic Properties of Empty-Pore Metalattices Extracted via Nondestructive Coherent Extreme UV Scatterometry and Electron Tomography

Semiconductor metalattices consisting of a linked network of three-dimensional nanostructures with periodicities on a length scale <100 nm can enable tailored functional properties due to their complex nanostructuring. For example, by controlling both the porosity and pore size, thermal transport in these phononic metalattices can be tuned, making them promising candidates for efficient thermoelectrics or thermal rectifiers. Thus, the ability to characterize the porosity, and other physical properties, of metalattices is critical but challenging, due to their nanoscale structure and thickness. To date, only metalattices with high porosities, close to the close-packing fraction of hard spheres, have been studied experimentally. Here, we characterize the porosity, thickness, and elastic properties of a low-porosity, empty-pore silicon metalattice film (∼500 nm thickness) with periodic spherical pores (∼tens of nanometers), for the first time. We use laser-driven nanoscale surface acoustic waves probed by extreme ultraviolet scatterometry to nondestructively measure the acoustic dispersion in these thin silicon metalattice layers. By comparing the data to finite element models of the metalattice sample, we can extract Young's modulus and porosity. Moreover, by controlling the acoustic wave penetration depth, we can also determine the metalattice layer thickness and verify the substrate properties. Additionally, we utilize electron tomography images of the metalattice to verify the geometry and validate the porosity extracted from scatterometry. These advanced characterization techniques are critical for informed and iterative fabrication of energy-efficient devices based on nanostructured metamaterials.

Effects of Crystallinity on the Photocatalytic Polymerization of 3,4-Ethylenedioxythiophene over CsPbBr3 Inverse Opals

Due to their high absorption coefficient and long carrier lifetime, halide perovskites are promising candidates for photocatalysts. For this study, the antisolvent crystallization protocol and the colloidal crystal templating approach were combined to fabricate the highly crystalline cesium lead bromide perovskite with inverse opal morphology (IO-CsPbBr3). Scanning electron microscopy and transmission electron microscope images demonstrate the three-dimensional well-ordered porous structures of the IO-CsPbBr3 and their single-crystalline features. The presented approach not only provides hierarchical porous structures but also enhances overall crystallinity. When used as catalysts to promote the polymerization of 2,2′,5′,2″-ter-3,4-ethylenedioxythiophene, the highly crystalline IO-CsPbBr3 exhibits a superior photocatalytic performance compared to its polycrystalline counterpart. Furthermore, the morphology and the crystalline structure of the highly crystalline IO-CsPbBr3 are well preserved under photocatalytic conditions. This novel approach enables the preparation of a halide perovskite inverse opal with high crystallinity.

Time-Temperature Integrating Optical Sensors Based on Gradient Colloidal Crystals

Manipulation-free and autonomous recording of temperature states for extended periods of time is of increasing importance for food spoilage and battery safety assessment. An optical readout is preferred for low-tech visual inspection. Here, a concept for time-temperature integrators based on colloidal crystals is introduced. Two unique features in this class of advanced materials are combined: 1) the film-formation kinetics can be controlled by orders of magnitude based on mixtures of particles with distinct glass transition temperatures. 2) A gradual variation of the particle mixture along a linear gradient of the colloidal crystal enables local readout. Tailor-made latex particles of identical size but different glass transition temperatures provide a homogenous photonic stopband. The disappearance of this opalescence is directly related to the local particle ratio and the exposure to a time and temperature combination. This sensing material can be adjusted to report extended intermediate and short excessive temperature events, which makes it specifically suitable for long-term tracing and threshold applications.

Preparation of Ordered Nanoporous Indium Tin Oxides with Large Crystallites and Individual Control over Their Thermal and Electrical Conductivities

Metal oxides are considered suitable candidates for thermoelectric materials owing to their high chemical stabilities. The formation of ordered nanopores within these materials, which decreases thermal conductivity (κ), has attracted significant interest. However, the electrical conductivity (σ) of reported nanoporous metal oxides is low, owing to electron scattering at the thin pore walls and many grain boundaries formed by small crystallites. Therefore, a novel synthesis method that can control pore walls while forming relatively large crystallites to reduce κ and retain σ is required. In this study, we used indium tin oxide (ITO), which is a typical example among metal oxides with high σ. Nanoporous ITOs with large crystallite sizes of several hundred nanometers and larger were successfully prepared using indium chloride as a source of indium. The pore sizes were varied using colloidal silica nanoparticles with different particle sizes as templates. The crystal phase and nanoporous structure of ITO were preserved after spark plasma sintering at 723 K and 80 MPa. The κ was significantly lower than that reported for bulk ITO due to the phonon scattering caused by the nanoporous structure and thin pore walls. There was a limited decrease in σ even with high porosity. These findings show that κ and σ are independently controllable through the precise control of the structure. The control of the thickness of the pore walls at tens of nanometers was effective for the selective scattering of phonons, while almost retaining electron mobility. The remarkable preservation of σ was attributed to the large crystallites that maintained paths for electron conduction and decreased electron scattering at the grain boundaries.

Anisotropic thermal conductivity measurement of organic thin film with bidirectional 3ω method

Organic thin film materials with molecular ordering are gaining attention as they exhibit semiconductor characteristics. When using them for electronics, the thermal management becomes important, where heat dissipation is directional owing to the anisotropic thermal conductivity arising from the molecular ordering. However, it is difficult to evaluate the anisotropy by simultaneously measuring in-plane and cross-plane thermal conductivities of the film on a substrate because the film is typically as thin as tens to hundreds of nanometers and its in-plane thermal conductivity is low. Here, we develop a novel bidirectional 3ω system that measures the anisotropic thermal conductivity of thin films by patterning two metal wires with different widths and preparing the films on top and extracting the in-plane and cross-plane thermal conductivities using the difference in their sensitivities to the metal-wire width. Using the developed system, the thermal conductivity of spin-coated poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) with thickness of 70 nm was successfully measured. The measured in-plane thermal conductivity of PEDOT:PSS film was as high as 2.9 W m^-1 K^-1 presumably due to the high structural ordering, giving an anisotropy of 10. The calculations of measurement sensitivity to the film thickness and thermal conductivities suggest that the device can be applied to much thinner films by utilizing metal wires with a smaller width.

Evaporation Enhancement of Microscale Droplet Impact on Micro/Nanostructured Surfaces

The vicinity of the droplet three-phase contact line can be divided into four regions depending on the dominant forces and the liquid film thickness: the absorbed film region, the transition region, the intrinsic meniscus region, and the microconvection region, wherein the transition region has the largest evaporation rate for smaller thermal resistance and weaker intermolecular force between the liquid-vapor interface and the solid surface. On the basis of this perception, micro/nanostructured surfaces (ZnO nanowire surface (ZnO-NW) and copper inverse opal surface (CIO)) were fabricated to enhance the droplet evaporation rate. The precursor film, which can be regarded as the greatly enlarged transition region, was observed on the structured surfaces and promoted the droplet evaporation rate dramatically. The mechanisms of the formation and evolution of the precursor film were studied. Moreover, the second fast spreading of the droplet resulting from vigorous boiling on the structured surfaces enhanced the heat transfer between the droplet and the surface and also promoted the Leidenfrost temperature of the impact droplet.

Thick Free-Standing Metallic Inverse Opals Enabled by New Insights into the Fracture of Drying Particle Films

Metallic inverse opals are porous materials with enhanced mechanical, chemical, thermal, and photonic properties used to improve the performance of many technologies, such as battery electrodes, photonic devices, and heat exchangers. Cracking in the drying opal templates used to fabricate inverse opals, however, is a major hindrance to the use of these materials for practical and fundamental studies. In this work, we conduct desiccation experiments on polystyrene particle opals self-assembled on indium-tin oxide coated substrates to study their fracture mechanisms, which we describe using an energy-conservation fracture model. The model incorporates film yielding, particle order, and interfacial friction to explain several experimental observations, including thickness-dependent crack spacings, cracking stresses, and order-dependent crack behavior. Guided by this model, we are the first to fabricate 120 μm thick free-standing metallic inverse opals, which are 4 times thicker than previously reported non-free-standing metallic inverse opals. Moreover, by controlling cracks, we achieve a crack-free single-crystal domain up to 1.35 mm², the largest ever reported in metallic inverse opals. This work improves our understanding of fracture mechanics in drying particle films, provides guidelines to reduce crack formation in opal templates, and enables the fabrication of free-standing large-area single-crystal inverse opals.

Approaching the Practical Conductivity Limits of Aerosol Jet Printed Silver

Previous efforts to directly write conductive metals have been narrowly focused on nanoparticle ink suspensions that require aggressive sintering (>200 °C) and result in low-density, small-grained agglomerates with electrical conductivities <25% of bulk metal. Here, we demonstrate aerosol jet printing of a reactive ink solution and characterize high-density (93%) printed silver traces having near-bulk conductivity and grain sizes greater than the electron mean free path, while only requiring a low-temperature (80 °C) treatment. We have developed a predictive electronic transport model which correlates the microstructure to the measured conductivity and identifies a strategy to approach the practical conductivity limit for printed metals. Our analysis of how grain boundaries and tortuosity contribute to electrical resistivity provides insight into the basic materials science that governs how an ink formulator or process developer might approach improving the conductivity. Transmission line measurements validate that electrical properties are preserved up to 20 GHz, which demonstrates the utility of this technique for printed RF components. This work reveals a new method of producing robust printed electronics that retain the advantages of rapid prototyping and three-dimensional fabrication while achieving the performance necessary for success within the aerospace and communications industries.

Nondestructive Measurements of the Mechanical and Structural Properties of Nanostructured Metalattices

Metalattices are artificial 3D solids, periodic on sub-100 nm length scales, that enable the functional properties of materials to be tuned. However, because of their complex structure, predicting and characterizing their properties is challenging. Here we demonstrate the first nondestructive measurements of the mechanical and structural properties of metalattices with feature sizes down to 14 nm. By monitoring the time-dependent diffraction of short wavelength light from laser-excited acoustic waves in the metalattices, we extract their acoustic dispersion, Young's modulus, filling fraction, and thicknesses. Our measurements are in excellent agreement with macroscopic predictions and potentially destructive techniques such as nanoindentation and scanning electron microscopy, with increased accuracy over larger areas. This is interesting because the transport properties of these metalattices do not obey bulk predictions. Finally, this approach is the only way to validate the filling fraction of metalattices over macroscopic areas. These combined capabilities can enable accurate synthesis of nanoenhanced materials.

Achieving Minimal Heat Conductivity by Ballistic Confinement in Phononic Metalattices

Controlling the thermal conductivity of semiconductors is of practical interest in optimizing the performance of thermoelectric and phononic devices. The insertion of inclusions of nanometer size in a semiconductor is an effective means of achieving such control; it has been proposed that the thermal conductivity of silicon could be reduced to 1 W/m/K using this approach and that a minimum in the heat conductivity would be reached for some optimal size of the inclusions. Yet the experimental verification of this design rule has been limited. In this work, we address this question by studying the thermal properties of silicon metalattices that consist of a periodic distribution of spherical inclusions with radii from 7 to 30 nm, embedded into silicon. Experimental measurements confirm that the thermal conductivity of silicon metalattices is as low as 1 W/m/K for silica inclusions and that this value can be further reduced to 0.16 W/m/K for silicon metalattices with empty pores. A detailed model of ballistic phonon transport suggests that this thermal conductivity is close to the lowest achievable by tuning the radius and spacing of the periodic inhomogeneities. This study is a significant step in elucidating the scaling laws that dictate ballistic heat transport at the nanoscale in silicon and other semiconductors.

Boiling Heat Transfer with a Well-Ordered Microporous Architecture

Boiling heat transfer through a porous medium offers an attractive combination of enormous liquid-vapor interfacial area and high bubble nucleation site density. In this work, we characterize the boiling performances of porous media by employing the well-ordered and highly interconnected architecture of inverse opals (IOs). The boiling characterization identifies hydrodynamic mechanisms through which structural characteristics affect the boiling performance of metallic microporous architecture by validating empirical measurements. The boiling performances can be optimized through the rational design of both the structural thicknesses and pore diameters of IOs, which demonstrate up to 336% enhancement in boiling heat-transfer coefficient (HTC) over smooth surfaces. The optimal HTC and critical heat flux occur at approximately 3-4 μm in porous structure thickness, which is manifested through the balance of liquid-vapor occupation within the spatial confinement of the IO structure. The optimization of boiling performances with varying pore diameters (0.3-1.0 μm) can be attributed to the hydraulic competitions between permeability and viscous resistance to liquid-vapor transport. This study unveils thermophysical understandings to enhance multiphase heat transfer in microporous media for ultrahigh heat flux thermal management.

Ultrascalable Three-Tier Hierarchical Nanoengineered Surfaces for Optimized Boiling

Nanostructure-enhanced pool and flow boiling has the potential to increase the efficiency of a plethora of applications. Past studies have developed well-ordered, nonscalable structures to study the fundamental limitations of boiling such as bubble nucleation, growth, and departure, often in a serial manner without global optimization. Here, we develop a highly scalable, conformal, cost-effective, rapid, and tunable three-tier hierarchical surface deposition technique capable of holistically creating micropores, microscale dendritic clusters, and nanoparticles on arbitrary surfaces. We use this technique to investigate the pool boiling heat transfer performance with focus on the bubble departure diameter and frequency. By tuning the structure length scale, the pool boiling characteristics were optimized through a multipronged approach, including increasing nucleation site density (micropores), regulating bubble evolution behavior (dendritic structures), improving surface wickability (nanoscale particles and channels), and separating liquid and vapor pathways (micropores and micro/nanochannels). Ultrahigh critical heat fluxes (CHF) ≈400 W/cm² were obtained, corresponding to an enhancement of ≈245% compared to smooth copper surfaces. To study in situ bubble departure and coalescence dynamics, we developed and used high-magnification in-liquid endoscopy. Our work reveals the existence of a linear relationship between the bubble departure diameter/frequency near the onset of nucleate boiling and CHF enhancement. Our study not only develops a highly scalable, conformal, and rapid micro/nanostructuring technique, it outlines design guidelines for the holistic optimization of boiling heat transfer for energy and water applications.

Thermal and stress tension dual-responsive photonic crystal nanocomposite hydrogels

Easily prepared dual-responsive optical nanocomposite hydrogel (ONH) sensors which are responsive to tension and temperature are reported in which polymethyl methacrylate (PMMA) colloidal arrays were embedded into the hydrogels to obtain an optical response. Because of the band gap in the photonic crystal (PhC), the bright color of ONHs can be tuned by an external stimulus according to Bragg’s law. Thermosensitive N-isopropyl acrylamide (NiPAm) is added to the gel system, and by controlling NiPAm content and temperature, the contraction of the dual-response ONHs and the structural color response in the visible light range can change accordingly. Meanwhile, the temperature responses can be repeated more than seven times. Owing to the high biocompatibility, the excellent temperature response and the good mechanical strength of the ONHs, such optical biosensors have wide application in the biological field as an external stimulus sensor for implantable sensors, intracorporeal pressure measurement, and body temperature detection.

Easily prepared dual-responsive optical nanocomposite hydrogel (ONH) sensors which are responsive to tension and temperature are reported.

Droplets on Slippery Lubricant-Infused Porous Surfaces: A Macroscale to Nanoscale Perspective

A recent design approach in creating super-repellent surfaces through slippery surface lubrication offers tremendous liquid-shedding capabilities. Previous investigations have provided significant insights into droplet-lubricant interfacial behaviors that govern antiwetting properties but have often studied using macroscale droplets. Despite drastically different governing characteristics of ultrasmall droplets on slippery lubricated surfaces, little is known about the effects at the micro- and nanoscale. In this investigation, we impregnate a three-dimensionally, well-ordered porous metal architecture with a lubricant to confirm durable slippery surfaces. We then reduce the droplet size to a nanoliter range and experimentally compare the droplet behaviors at different length scales. By experimentally varying the lubricant thickness levels, we also reveal that the effect of lubricant wetting around ultrasmall droplets is intensely magnified, which significantly affects the transient droplet dynamics. Molecular dynamics computations further examine the ultrasmall droplets with varying lubricant levels or pore cut levels at the nanoscale. The combined experimental and computational work provides insights into droplet interfacial phenomena on slippery surfaces from a macroscale to nanoscale perspective.

A method for quantifying in plane permeability of porous thin films

The in-plane permeability of porous thin films is an important fluid mechanical property that determines wicking and pressure-driven flow behavior in such materials. This property has so far been challenging to measure directly due to the small sidewall cross-sectional area of thin films available for flow. In this work, we propose and experimentally demonstrate a novel technique for directly measuring in-plane permeability of porous thin films of arbitrary thicknesses, in situ, using a manifold pressed to the top surface of the film. We both measure and simulate the influence of the two dimensional flow field produced in a film by the manifold and extract the permeability from measurements of pressure drop at fixed flow rates. Permeability values measured using the technique for a periodic array of channels are comparable to theoretical predictions. We also determine in-plane permeability of arrays of pillars and electrodeposited porous copper films. This technique is a robust tool to characterize permeability of thin films of arbitrary thicknesses on a variety of substrates. In Supplementary material, we provide a solid model, which is useful in three-dimensional printer reproductions of our device.

Tailoring Permeability of Microporous Copper Structures through Template Sintering

Microporous metals are used extensively for applications that combine convective and conductive transport and benefit from low resistance to both modes of transport. Conventional fabrication methods, such as direct sintering of metallic particles, however, often produce structures with limited fluid transport properties due to the lack of control over pore morphologies such as the pore size and porosity. Here, we demonstrate control and improvement of hydraulic permeability of microporous copper structures fabricated using template-assisted electrodeposition. Template sintering is shown to modify the fluid transport network in a manner that increases permeability by nearly an order of magnitude with a less significant decrease (∼38%) in thermal conductivity. The measured permeabilities range from 4.8 × 10^-14 to 1.3 × 10^-12 m² with 5 μm pores, with the peak value being roughly 5 times larger than the published values for sintered copper particles of comparable feature sizes. Analysis indicates that the enhancement of permeability is limited by constrictions, i.e., bottlenecks between connecting pores, whose dimensions are highly sensitive to the sintering conditions. We further show contrasting trends in permeability versus conductivity of the electrodeposited microporous copper and conventional sintered copper particles and suggest these differing trends to be the result of their inverse structural relationship.

Hierarchical and Well-Ordered Porous Copper for Liquid Transport Properties Control

Liquid delivery through interconnected pore network is essential for various interfacial transport applications ranging from energy storage to evaporative cooling. The liquid transport performance in porous media can be significantly improved through the use of hierarchical morphology that leverages transport phenomena at different length scales. Traditional surface engineering techniques using chemical or thermal reactions often show nonuniform surface nanostructuring within three-dimensional pore network due to uncontrollable diffusion and reactivity in geometrically complex porous structures. Here, we demonstrate hierarchical architectures on the basis of crystalline copper inverse opals using an electrochemistry approach, which offers volumetric controllability of structural and surface properties within the complex porous metal. The electrochemical process sequentially combines subtractive and additive steps-electrochemical polishing and electrochemical oxidation-to improve surface wetting properties without sacrificing structural permeability. We report the transport performance of the hierarchical inverse opals by measuring the capillary-driven liquid rise. The capillary performance parameter of hierarchically engineered inverse opal ( K/ R_eff = ∼5 × 10^-3 μm) is shown to be higher than that of a typical crystalline inverse opal ( K/ R_eff = ∼1 × 10^-3 μm) owing to the enhancement in fluid permeable and hydrophilic pathways. The new surface engineering method presented in this work provides a rational approach in designing hierarchical porous copper for transport performance enhancements.

Colloidal crystal order and structure revealed by tabletop extreme ultraviolet scattering and coherent diffractive imaging

Colloidal crystals with specific electronic, optical, magnetic, vibrational properties, can be rationally designed by controlling fundamental parameters such as chemical composition, scale, periodicity and lattice symmetry. In particular, silica nanospheres -which assemble to form colloidal crystals- are ideal for this purpose, because of the ability to infiltrate their templates with semiconductors or metals. However characterization of these crystals is often limited to techniques such as grazing incidence small-angle scattering that provide only global structural information and also often require synchrotron sources. Here we demonstrate small-angle Bragg scattering from nanostructured materials using a tabletop-scale setup based on high-harmonic generation, to reveal important information about the local order of nanosphere grains, separated by grain boundaries and discontinuities. We also apply full-field quantitative ptychographic imaging to visualize the extended structure of a silica close-packed nanosphere multilayer, with thickness information encoded in the phase. These combined techniques allow us to simultaneously characterize the silica nanospheres size, their symmetry and distribution within single colloidal crystal grains, the local arrangement of nearest-neighbor grains, as well as to quantitatively determine the number of layers within the sample. Key to this advance is the good match between the high harmonic wavelength used (13.5nm) and the high transmission, high scattering efficiency, and low sample damage of the silica colloidal crystal at this wavelength. As a result, the relevant distances in the sample - namely, the interparticle distance (≈124nm) and the colloidal grains local arrangement (≈1μm) - can be investigated with Bragg coherent EUV scatterometry and ptychographic imaging within the same experiment simply by tuning the EUV spot size at the sample plane (5μm and 15μm respectively). In addition, the high spatial coherence of high harmonics light, combined with advances in imaging techniques, makes it possible to image near-periodic structures quantitatively and nondestructively, and enables the observation of the extended order of quasi-periodic colloidal crystals, with a spatial resolution better than 20nm. In the future, by harnessing the high time-resolution of tabletop high harmonics, this technique can be extended to dynamically image the three-dimensional electronic, magnetic, and transport properties of functional nanosystems.

Hierarchically Bicontinuous Porous Copper as Advanced 3D Skeleton for Stable Lithium Storage

Rechargeable lithium metal anodes (LMAs) with long cycling life have been regarded as the "Holy Grail" for high-energy-density lithium metal secondary batteries. The skeleton plays an important role in determining the performance of LMAs. Commercially available copper foam (CF) is not normally regarded as a suitable skeleton for stable lithium storage owing to its relatively inappropriate large pore size and relatively low specific surface area. Herein, for the first time, we revisit CF and address these issues by rationally designing a highly porous copper (HPC) architecture grown on CF substrates (HPC/CF) as a three-dimensional (3D) hierarchically bicontinuous porous skeleton through a novel approach combining the self-assembly of polystyrene microspheres, electrodeposition of copper, and a thermal annealing treatment. Compared to the CF skeleton, the HPC/CF skeleton exhibits a significantly improved Li plating/stripping behavior with high Coulombic efficiency (CE) and superior Li dendrite growth suppression. The 3D HPC/CF-based LMAs can run for 620 h without short-circuiting in a symmetric Li/Li@Cu cell at 0.5 mA cm^-2, and the Li@Cu/LiFePO₄ full cell exhibits a high reversible capacity of 115 mAh g^-1 with a high CE of 99.7% at 2 C for 500 cycles. These results demonstrate the effectiveness of the design strategy of 3D hierarchically bicontinuous porous skeletons for developing stable and safe LMAs.

Integrated nanomaterials for extreme thermal management: a perspective for aerospace applications

Nanomaterials will play a disruptive role in next-generation thermal management for high power electronics in aerospace platforms. These high power and high frequency devices have been experiencing a paradigm shift toward designs that favor extreme integration and compaction. The reduction in form factor amplifies the intensity of the thermal loads and imposes extreme requirements on the thermal management architecture for reliable operation. In this perspective, we introduce the opportunities and challenges enabled by rationally integrating nanomaterials along the entire thermal resistance chain, beginning at the high heat flux source up to the system-level heat rejection. Using gallium nitride radio frequency devices as a case study, we employ a combination of viewpoints comprised of original research, academic literature, and industry adoption of emerging nanotechnologies being used to construct advanced thermal management architectures. We consider the benefits and challenges for nanomaterials along the entire thermal pathway from synthetic diamond and on-chip microfluidics at the heat source to vertically-aligned copper nanowires and nanoporous media along the heat rejection pathway. We then propose a vision for a materials-by-design approach to the rational engineering of complex nanostructures to achieve tunable property combinations on demand. These strategies offer a snapshot of the opportunities enabled by the rational design of nanomaterials to mitigate thermal constraints and approach the limits of performance in complex aerospace electronics.

Confined Chemical Fluid Deposition of Ferromagnetic Metalattices

A magnetic, metallic inverse opal fabricated by infiltration into a silica nanosphere template assembled from spheres with diameters less than 100 nm is an archetypal example of a "metalattice". In traditional quantum confined structures such as dots, wires, and thin films, the physical dynamics in the free dimensions is typically largely decoupled from the behavior in the confining directions. In a metalattice, the confined and extended degrees of freedom cannot be separated. Modeling predicts that magnetic metalattices should exhibit multiple topologically distinct magnetic phases separated by sharp transitions in their hysteresis curves as their spatial dimensions become comparable to and smaller than the magnetic exchange length, potentially enabling an interesting class of "spin-engineered" magnetic materials. The challenge to synthesizing magnetic inverse opal metalattices from templates assembled from sub-100 nm spheres is in infiltrating the nanoscale, tortuous voids between the nanospheres void-free with a suitable magnetic material. Chemical fluid deposition from supercritical carbon dioxide could be a viable approach to void-free infiltration of magnetic metals in view of the ability of supercritical fluids to penetrate small void spaces. However, we find that conventional chemical fluid deposition of the magnetic late transition metal nickel into sub-100 nm silica sphere templates in conventional macroscale reactors produces a film on top of the template that appears to largely block infiltration. Other deposition approaches also face difficulties in void-free infiltration into such small nanoscale templates or require conducting substrates that may interfere with properties measurements. Here we report that introduction of "spatial confinement" into the chemical fluid reactor allows for fabrication of nearly void-free nickel metalattices by infiltration into templates with sphere sizes from 14 to 100 nm. Magnetic measurements suggest that these nickel metalattices behave as interconnected systems rather than as isolated superparamagnetic systems coupled solely by dipolar interactions.

Microscale Liquid Transport in Polycrystalline Inverse Opals across Grain Boundaries

Delivering liquid through the void spaces in porous metals is a daunting challenge for a variety of emerging interface technologies ranging from battery electrodes to evaporation surfaces. Hydraulic transport characteristics of well-ordered porous media are governed by the pore distribution, porosity, and morphology. Much like energy transport in polycrystalline solids, hydraulic transport in semi-ordered porous media is predominantly limited by defects and grain boundaries. Here, we report the wicking performances for porous copper inverse opals having pore diameters from 300 to 1000 nm by measuring the capillary-driven liquid rise. The capillary performance parameter within single crystal domain (K_ij/R_eff = 10⁻³ to 10⁻² µm) is an order of magnitude greater than the collective polycrystal (K_eff/R_eff = ~10⁻⁵ to 10⁻³ µm) due to the hydraulic resistances (i.e. grain boundaries between individual grains). Inspired by the heterogeneity found in biological systems, we report that the capillary performance parameter of gradient porous copper (K_eff/R_eff = ~10⁻³ µm), comparable to that of single crystals, overcomes hydraulic resistances through providing additional hydraulic routes in three dimensions. The understanding of microscopic liquid transport physics through porous crystals and across grain boundaries will help to pave the way for the spatial design of next-generation heterogeneous porous media.

Lightweight NiFe2O4 with controllable 3D network structure and enhanced microwave absorbing properties

3D network structure NiFe₂O₄ was successfully synthesized by a templated salt precipitation method using PMMA colloid crystal as templates. The morphology, phase composition and microwave absorbing properties of as-prepared samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), vector network analyzer (VNA), and so on. The results revealed that the 3D network structure was configurated with smooth spherical walls composed of NiFe₂O₄ nanocrystals and their pore diameters being in the range of 80–250 nm. The microwave absorption properties of the 3D network structure NiFe₂O₄ were crucially determined by the special structure. The synergy of intrinsic magnetic loss of magnetic NiFe₂O₄ and the interfacial polarization enhanced by 3D network structure and the interaction of multiple mechanisms endowed the sample with the feature of strong absorption, broad bandwidth and lightweight. There is more than one valley in the reflection loss curves and the maximum reflection loss is 27.5 dB with a bandwidth of 4 GHz. Moreover, the 3D network structure NiFe₂O₄ show a greater reflection loss with the same thickness comparing to the ordinary NiFe₂O₄ nanoparticles, which could achieve the feature of lightweight of the microwave absorbing materials.

Novolac-derived carbon aerogels pyrolyzed at high temperatures: experimental and theoretical studies

Microstructures and conductance performance of novolac-derived carbon aerogels, pyrolyzed at different carbonization temperatures, are investigated.