Surface Chemistry Enhancements for the Tunable Super-Liquid Repellency of Low-Surface-Tension Liquids

Roll-to-Roll Manufacturing of Breathable Superhydrophobic Membranes

Self-cleaning and anti-biofouling are both advantages for lotus-leaf-like superhydrophobic surfaces. Methods for creating superhydrophobicity, including chemical bonding low surface energy molecular fragments and constructing surface morphology with protrusions, micropores, and trapped micro airbags by traditional physical strategies, unfortunately, have encountered challenges. They often involve complex synthesis processes, stubborn chemical accumulation, brutal degradation, or infeasible calculation and imprecise modulation in fabricating hierarchical surface roughness. Here, a scalable method to prepare high-quality, breathable superhydrophobic membranes is proposed by developing a successive roll-to-roll laser manufacturing technique, which offers advantages over conventional fabrication approaches in enabling automatically large-scale production and ensuring cost-effectiveness. Nanosecond laser writing and femtosecond laser drilling produce surface microstructures and micropore arrays, respectively, endowing the membrane with superior antiwater capability with hierarchical microstructures forming a barrier and blocking water infiltration. The membrane's breathability is carefully optimized by tailoring micropore arrays to allow for the adequate passage of water vapor while maintaining superhydrophobicity. These membranes combine the benefits of anti-aqueous corrosive liquid behaviors, photothermal effects, thermoplastic properties, and stretchable performances as promising comprehensive materials in diverse scenes.

The Preparation of Superhydrophobic Polylactic Acid Membrane with Adjustable Pore Size by Freeze Solidification Phase Separation Method for Oil-Water Separation

An environmentally friendly pore size-controlled, superhydrophobic polylactic acid (PLA) membrane was successfully prepared by a simpler freeze solidification phase separation method (FSPS) and solution impregnation, which has application prospects in the field of oil-water separation. The pore size and structure of the membrane were adjusted by different solvent ratios and solution impregnation ratios. The PLA-FSPS membrane after solution impregnation (S-PLA-FSPS) had the characteristics of uniform pore size, superhydrophobicity and super lipophilicity, its surface roughness Ra was 338 nm, and the contact angle to water was 151°. The S-PLA-FSPS membrane was used for the oil-water separation. The membrane oil flux reached 16,084 L·m^-2·h^-1, and the water separation efficiency was 99.7%, which was much higher than that of other oil-water separation materials. In addition, the S-PLA-FSPS membrane could also be applied for the adsorption and removal of oil slicks and underwater heavy oil. The S-PLA-FSPS membrane has great application potential in the field of oil-water separation.

A Bifunctional Spray Coating Reduces Contamination on Surfaces by Repelling and Killing Pathogens

Surface-mediated transmission of pathogens is a major concern with regard to the spread of infectious diseases. Current pathogen prevention methods on surfaces rely on the use of biocides, which aggravate the emergence of antimicrobial resistance and pose harmful health effects. In response, a bifunctional and substrate-independent spray coating is presented herein. The bifunctional coating relies on wrinkled polydimethylsiloxane microparticles, decorated with biocidal gold nanoparticles to induce a "repel and kill" effect against pathogens. Pathogen repellency is provided by the structural hierarchy of the microparticles and their surface chemistry, whereas the kill mechanism is achieved using functionalized gold nanoparticles embedded on the microparticles. Bacterial tests with methicillin-resistant Staphylococcus aureus and Pseudomonas aeruginosa reveal a 99.9% reduction in bacterial load on spray-coated surfaces, while antiviral tests with Phi6─a bacterial virus often used as a surrogate to SARS-CoV-2─demonstrate a 98% reduction in virus load on coated surfaces. The newly developed spray coating is versatile, easily applicable to various surfaces, and effective against various pathogens, making it suitable for reducing surface contamination in frequently touched, heavy traffic, and high-risk surfaces.

Unveiling the Relationship of Surface Roughness on Superliquid-Repelling Properties with Randomly Distributed Rough Surface Structures

Though superliquid-repelling surfaces are universally important in the fields of fundamental research and industrial production, the understanding and development of these surfaces to impacting liquid droplets remain elusive, especially the changes of wettability states. Surface roughness is required to obtain superliquid-repelling surfaces. However, the effect of surface roughness on the transition of these surfaces' wettability states is uncertain. Herein, we unveiled the relationship of surface roughness on regulating the wettability states of superliquid-repelling surfaces with randomly distributed rough structures through experiment and calculations. The roughness was controlled via regulating the size of surface rough structures, which were formed by a facile coating method. The results indicated that the surface rough structures could impact the value of the polar component (γ_s^p) and then impact the wettability states of superliquid-repelling surfaces. Quantitatively, when the increment of surface roughness was low, the decrement of γ_s^p was low and the wettability state of the superliquid-repelling surface was superhydrophobicity. When the increment of surface roughness was high, the decrement of γ_s^p was high and the wettability state of the superliquid-repelling surface converted to superamphiphobicity. The findings will shed light onto the development of superliquid-repelling surfaces in future studies.

Role of chemistry in bio-inspired liquid wettability

Chemistry and topography are the two distinct available tools for customizing different bio-inspired liquid wettability including superhydrophobicity, superamphiphobicity, underwater superoleophobicity, underwater superoleophilicity, and liquid infused slippery property. In nature, various living species possessing super and special liquid wettability inherently comprises of distinctly patterned surface topography decorated with low/high surface energy. Inspired from the topographically diverse natural species, the variation in surface topography has been the dominant approach for constructing bio-inspired antiwetting interfaces. However, recently, the modulation of chemistry has emerged as a facile route for the controlled tailoring of a wide range of bio-inspired liquid wettability. This review article aims to summarize the various reports published over the years that has elaborated the distinctive importance of both chemistry and topography in imparting and modulating various bio-inspired wettability. Moreover, this article outlines some obvious advantages of chemical modulation approach over topographical variation. For example, the strategic use of the chemical approach has allowed the facile, simultaneous, and independent tailoring of both liquid wettability and other relevant physical properties. We have also discussed the design of different antiwetting patterned and stimuli-responsive interfaces following the strategic and precise alteration of chemistry for various prospective applications.

Tuning the Charge of Sliding Water Drops

When a water drop slides over a hydrophobic surface, it usually acquires a positive charge and deposits the negative countercharge on the surface. Although the electrification of solid surfaces induced after contact with a liquid is intensively studied, the actual mechanisms of charge separation, so-termed slide electrification, are still unclear. Here, slide electrification is studied by measuring the charge of a series of water drops sliding down inclined glass plates. The glass was coated with hydrophobic (hydrocarbon/fluorocarbon) and amine-terminated silanes. On hydrophobic surfaces, drops charge positively while the surfaces charge negatively. Hydrophobic surfaces coated with a mono-amine (3-aminopropyltriethyoxysilane) lead to negatively charged drops and positively charged surfaces. When coated with a multiamine (N-(3-trimethoxysilylpropyl)diethylenetriamine), a gradual transition from positively to negatively charged drops is observed. We attribute this tunable drop charging to surface-directed ion transfer. Some of the protons accepted by the amine-functionalized surfaces (-NH₂ with H⁺ acceptor) remain on the surface even after drop departure. These findings demonstrate the facile tunability of surface-controlled slide electrification.

Wettability Improvement in Oil-Water Separation by Nano-Pillar ZnO Texturing

The nanostructure-based surface texturing can be used to improve the materials wettability. Regarding oil−water separation, designing a surface with special wettability is as an important approach to improve the separation efficiency. Herein, a ZnO nanostructure was prepared by a two-step process for sol−gel process and crystal growth from the liquid phase to achieve both a superhydrophobicity in oil and a superoleophobic property in water. It is found that the filter material with nanostructures presented an excellent wettability. ZnO-coated stainless-steel metal fiber felt had a static underwater oil contact angle of 151.4° ± 0.8° and an underoil water contact angle of 152.7° ± 0.6°. Furthermore, to achieve water/oil separation, the emulsified impurities in both water-in-oil and oil-in-water emulsion were effectively intercepted. Our filter materials with a small pore (~5 μm diameter) could separate diverse water-in-oil and oil-in-water emulsions with a high efficiency (>98%). Finally, the efficacy of filtering quantity on separation performance was also investigated. Our preliminary results showed that the filtration flux decreased with the collection of emulsified impurities. However, the filtration flux could restore after cleaning and drying, suggesting the recyclable nature of our method. Our nanostructured filter material is a promising candidate for both water-in-oil and oil-in-water separation in industry.

Durable and transparent super anti-wetting coatings with excellent liquid repellency and anti-fouling performance based on fluorinated polysiloxane

Super anti-fouling coatings are of great interest because of their good liquid repellency and anti-fouling performance. However, it is challenging to prepare durable and transparent super anti-fouling coatings, especially via...

Improving superamphiphobicity by mimicking tree-branch topography

when a droplet impacts on a superhydrophobic structured surface below a certain impact velocity, the droplet can bounce off completely from the surface. However, above such velocity a fraction of the droplet will pin on the surface. Surfaces capable of repelling water droplets are ubiquitous in nature or have been artificially fabricated. However, as the surface tension of the liquid is reduced, the capability of the surface to remain non-wetting gets hindered. Despite progress in previous research, the understanding and development of superamphiphobic surface to impacting low surface tension droplets remains elusive. It is proposed that multi-layer re-entrant like roughness can further enhance the anti-wetting properties also for low surface tension fluids. In this work, we produce patterned conical micro-structures with lateral nano-sized roughness. Furthermore, the droplet impact experiments are conducted on various surfaces with variable surface tensions (27 mN/m - 72 mN/m) by using droplets with different Weber numbers (2-170). We show that conical microstructures with lateral roughness mimicking tree-branches provides a surface topology capable of absorbing the force exerted by the droplet during the impact which prevents the droplet from pinning on the surface at higher impact velocity even for low surface tension droplets. Our study has significance for understanding the liquid interaction mechanism with the surface during the impact process and for the associated surface design considerations.

Ultrafast Bubble Bursting by Superamphiphobic Coatings

Controlling bubble motion or passively bursting bubbles using solid interfaces is advantageous in numerous industrial applications including flotation, catalysis, electrochemical processes, and microfluidics. Current research has explored the formation, dissolution, pinning, and rupturing of bubbles on different surfaces. However, the ability to tune and control the rate of bubble bursting is not yet achieved. Scaling down surface-induced bubble bursting to just a few milliseconds is important for any application. In this work, the hierarchical structure of superamphiphobic surfaces is tuned in order to rapidly rupture contacting bubbles. Surfaces prepared using liquid flame spray show ultrafast bubble bursting (down to 2 ms) and superior durability. The coatings demonstrate excellent mechanical and chemical stability even in the presence of surface-active species. Air from the ruptured bubble is absorbed into the aerophilic Cassie-state. Long-term applicability is demonstrated by preventing the accumulation of air in the plastron via a connection of the plastron to the environment. The times recorded for bubble rupture and complete reorganization of air are reduced by approximately a factor of 3 compared to previously reported values. The concept is utilized to passively control surfactant-rich foam in froth flotation. Material collection efficiency increased by more than 60 times compared to controls.

Super liquid repellent surfaces for anti-foaming and froth management

Wet and dry foams are prevalent in many industries, ranging from the food processing and commercial cosmetic sectors to industries such as chemical and oil-refining. Uncontrolled foaming results in product losses, equipment downtime or damage and cleanup costs. To speed up defoaming or enable anti-foaming, liquid oil or hydrophobic particles are usually added. However, such additives may need to be later separated and removed for environmental reasons and product quality. Here, we show that passive defoaming or active anti-foaming is possible simply by the interaction of foam with chemically or morphologically modified surfaces, of which the superamphiphobic variant exhibits superior performance. They significantly improve retraction of highly stable wet foams and prevention of growing dry foams, as quantified for beer and aqueous soap solution as model systems. Microscopic imaging reveals that amphiphobic nano-protrusions directly destabilize contacting foam bubbles, which can favorably vent through air gaps warranted by a Cassie wetting state. This mode of interfacial destabilization offers untapped potential for developing efficient, low-power and sustainable foam and froth management.

Wong et al. demonstrate the efficacy of super-amphiphobic surfaces for in situ defoaming and inhibition of foam growth while handling aqueous solutions. Without the use of chemical additives, their passive approach suggests a facile alternative route to froth management in industrial processes.

Liquid Wells as Self-Healing, Functional Analogues to Solid Vessels

Liquids are traditionally handled and stored in solid vessels. Solid walls are not functional, adaptive, or self-repairing, and are difficult to remove and re-form. Liquid walls can overcome these limitations, but cannot form free-standing 3D walls. Herein, a liquid analogue of a well, termed a "liquid well" is introduced. Water tethered to a surface with hydrophobic-hydrophilic core-shell patterns forms stable liquid walls capable of containing another immiscible fluid, similar to fluid confinement by solid walls. Liquid wells with different liquids, volumes, and shapes are prepared and investigated by confocal and Raman microscopy. The confinement of various low-surface-tension liquids (LSTLs) on surfaces by liquid wells can compete with or be complementary to existing confinement strategies using perfluorinated surfaces, for example, in terms of the shape and height of the confined LSTLs. Liquid wells show unique properties arising from their liquid aggregate state: they are self-healing, dynamic, and functional, that is, not restricted to a passive confining role. Water walls can be easily removed and re-formed, making them interesting as sacrificial templates. This is demonstrated in a process termed water-templated polymerization (WTP). Numerical phase-field model simulations are performed to scrutinize the conditions required for the formation of stable liquid wells.

An Experimental Investigation on Optimizing Liquid Repellency of Fluorochemical Urethane Finish and Its Effect on the Physical Properties of Polyester/Cotton Blended Fabric

This paper aims to optimize the liquid repellency performance of fluorochemical urethane (FU)—a patented technology with a shorter fluorocarbon chain (C4). FU is free from persistent bioaccumulative toxins such as perfluorooctanoic acid (PFOA) and perfluorooctanesulfonate (PFOS), unlike the long-chain fluorinated chemicals (>C6). Different sets of varied finish concentrations with an extender and a wetting agent were prepared to treat the 65/35% polyester/cotton blended fabric. The finish concentration was optimized based on the liquid repellency (water and oil-repellency) of the treated fabric and its laundering durability. In addition, the effect of the finish concentration on selected physical properties of the treated fabric was studied as well. The liquid repellency, laundering durability, and selected physical properties of the treated and untreated fabrics were analyzed using ASTM and AATCC standard test methods. The results of textile substrates treated with 60 g/L of FU show an optimum balance of desired liquid repellency without affecting the physical properties of the fabric significantly.

Lifting a sessile oil drop from a superamphiphobic surface with an impacting one

Colliding drops are encountered in everyday technologies and natural processes, from combustion engines and commodity sprays to raindrops and cloud formation. The outcome of a collision depends on many factors, including the impact velocity and the degree of alignment, and intrinsic properties like surface tension. Yet, little is known on binary impact dynamics of low-surface-tension drops on a low-wetting surface. We investigate the dynamics of an oil drop impacting an identical sessile drop sitting on a superamphiphobic surface. We observe five rebound scenarios, four of which do not involve coalescence. We describe two previously unexplored cases for sessile drop liftoff, resulting from drop-on-drop impact. Numerical simulations quantitatively reproduce the rebound scenarios and enable quantification of velocity profiles, energy transfer, and viscous dissipation. Our results illustrate how varying the offset from head-on alignment and the impact velocity results in controllable rebound dynamics for oil drop collisions on superamphiphobic surfaces.

Microdroplet Contaminants: When and Why Superamphiphobic Surfaces Are Not Self-Cleaning

Superamphiphobic surfaces are commonly associated with superior anticontamination and antifouling properties. Visually, this is justified by their ability to easily shed off drops and contaminants. However, on micropillar arrays, tiny droplets are known to remain on pillars' top faces while the drop advances. This raises the question of whether remnants remain even on nanostructured superamphiphobic surfaces. Are superamphiphobic surfaces really self-cleaning? Here we investigate the presence of microdroplet contaminants on three nanostructured superamphiphobic surfaces. After brief contact with liquids having different volatilities and surface tension (water, ethylene glycol, hexadecane, and an ionic liquid), confocal microscopy reveals a "blanket-like" layer of microdroplets remaining on the surface. It appears that the phenomenon is universal. Notably, when placing subsequent drops onto the contaminated surface, they are still able to roll off. However, adhesion forces can gradually increase by up to 3 times after repeated liquid drop contact. Therefore, we conclude that superamphiphobic surfaces do not warrant self-cleaning and anticontamination capabilities at sub-micrometric length scales.