α-Agostic Interactions and Growing Chain Orientation for Olefin Polymerization Catalysts

Revisiting Stereoselective Propene Polymerization Mechanisms: Insights through the Activation Strain Model

The stereoelectronic factors responsible for stereoselectivity in propene polymerization with several metallocene and post-metallocene transition metal catalysts have been revisited using a combined approach of DFT calculations, the Activation Strain Model, Natural Energy Decomposition Analysis and a molecular descriptor (%VBur). There are in most cases two different paths leading to the formation of stereoerrors (SE), and the classical model does not suffice to fully understand stereoregulation. Improving stereoselectivity requires raising the energies of both SE insertion transition states. Our analyses show that the degrees of deformation of the active site (catalyst+chain) and the prochiral monomer differ for these two paths, and between different catalyst classes. Based on such analyses we discuss: a) the subtle differences in SE formation between stereoselective catalysts with different ligand frameworks; b) the reason for exceptional stereoselectivity reported for a special ansa-metallocene catalyst; c) the (double) stereocontrol origin for isoselective catalysts; d) the electronic contribution for isoselective catalysts generating SE by a modification of the ligand wrapping mode during the polymerization. Although this study will not immediately suggest new catalyst structures, we believe that understanding stereoregulation in great detail will increase our chances of success.

The role of agostic interaction in the mechanism of ethylene polymerisation using Cr(III) half-sandwich complexes: What dictates the reactivity?

Chromium-based catalysts play a significant role in the production of ultra-high molecular weight polyethylene, and half-sandwich functionalised-metallocene complexes were proven to be one of the most suitable candidates as catalysts for generating such large polymeric-length olefins. Earlier experimental studies on olefin polymerisation using a series of catalysts such as [L1-2CrCl2] (where L1 = 1-((pyridin-2-yl)methyl)indenyl (1) and L2 = 2-methyl-1-{[4-(yridinene-1-yl)yridine-2-yl]methyl}-1H-indenyl (2)) reveal significant variation where peripheral substitution on the ligand was found to influence the reactivity significantly. However, the specific ligand position that affects the reactivity has not been established. As these reactions are fast and robust, it is challenging to establish reactive intermediates via experiments, and therefore, mechanistic clues for such reactions are elusive. Here we have undertaken a detailed computational study by employing an array of DFT (uB3LYP-D3/def2-TZVP, CASSCF/NEVPT2, and DLPNO-CCSD(T) methods to explore the substituted and non-substituted pyridine-cyclo-pentadienyl chromium complexes and their influence on the catalytic activity in ethylene polymerisation. Our study not only unravels the catalytic pathway for olefin polymerisation for such Cr(III)-half-sandwich complexes but also reveals that the energetics of the formation of pseudo-three-coordinate alkyl intermediates is key to the variation in the reactivity observed. A detailed examination using MO and NBO analysis unveils the presence of a C-H⋯Cr agostic interaction that is found to significantly stabilise this intermediate when the pyridine ligand has strong electron-donating groups at its para position. The other substitutions, such as on the cyclopentadienyl ligand, neither yield the desired stability nor the desired interaction. Further studies on models support this proposal. In order to improve the efficiency and selectivity of catalytic systems in olefin polymerisation, we strongly advocate for the integration of agostic interactions as a crucial criterion in the design of future catalysts. Considering the prevalence of electron-deficient metal centres in successful olefin polymerisation catalysts, this research prompts a broader mechanistic inquiry to propose a unified approach for this industrially crucial reaction.

A Computational Evaluation of the Steric and Electronic Contributions in Stereoselective Olefin Polymerization with Pyridylamido-Type Catalysts

A density functional theory (DFT) study combined with the steric maps of buried volume (%V_Bur) as molecular descriptors and an energy decomposition analysis through the ASM (activation strain model)-NEDA (natural energy decomposition analysis) approach were applied to investigate the origins of stereoselectivity for propene polymerization promoted by pyridylamido-type nonmetallocene systems. The relationships between the fine tuning of the ligand and the propene stereoregularity were rationalized (e.g., the metallacycle size, chemical nature of the bridge, and substituents at the ortho-position on the aniline moieties). The DFT calculations and %V_Bur steric maps reproduced the experimental trend: substituents on the bridge and on the ortho-positions of aniline fragments enhance the stereoselectivity. The ASM-NEDA analysis enabled the separation of the steric and electronic effects and revealed how subtle ligand modification may affect the stereoselectivity of the process.

Unconventional Stereoerror Formation Mechanisms in Nonmetallocene Propene Polymerization Systems Revealed by DFT Calculations

An unconventional mechanism for the stereoerror formation in propene polymerization catalyzed by C₁-symmetric salalen-M systems (M = Zr, Hf) is suggested by DFT calculations. While propagation happens with the ligand in its fac-mer conformation, a change of ligand wrapping mode from fac-mer to fac-fac is the main source of the lower stereoselectivities obtained with Zr and Hf. This is different for the Ti analogues, where the ligand fac-mer wrapping mode does not play a role. Activation strain analysis indicates that the preference for a chain stationary mechanism of the Zr/Hf species is due to the energy required to distort the reactants (ΔE_Strain) rather than to their mutual interaction (ΔE_Int)_.

Non-traditional Ziegler-Natta catalysis in α-olefin transformations: reaction mechanisms and product design

This paper describes our recent results in the field of zirconocene-catalyzed α-oltfin transformations, and focuses on questions regarding the reaction mechanism, rational design of zirconocene pre-catalysts, as well as prospective uses of α-olefin products. It has been determined that a wide range of α-olefin-based products, namely vinylidene dimers, oligomers and polymers, can be prepared via catalysis by zirconocene dichlorides, activated by a minimal (10–20 eq.) amount of MAO. We assumed that in the presence of minimal quantities of MAO, various types of zirconocene catalysts form different types of catalytic particles. In the case of bis-cyclopentadienyl complexes, the reactive center is formed under the influence of R2AlCl, which makes the chain termination via β-hydride elimination significantly easier, with α-olefin dimers being formed as the primary product. Bis-indenyl complexes and their heteroanalogues, form stable cationic catalytic particles and effectively catalyze the polymerization. Mono-indenyl and mono-substituted bis-cyclopentadienyl-ansa complexes catalyze α-olefin oligomerization. Effective catalysts of dimerization, oligomerization and polymerization of α-olefins in the presence of minimal MAO quantities are proposed. Prospects of using α-olefin dimers, oligomers and polymers in the synthesis of branched hydrocarbon functional derivatives (dimers), high quality, low viscosity motor oils (oligomers), and thickeners and absorbents (polymers) are examined.

DFT study on 1,7-octadiene polymerization catalyzed by a non-bridged half-titanocene system

For (η⁵-C₅Me₅)TiCl₂(O-2,6-ⁱPr₂C₆H₃)/MAO system, the selectivity of repeated insertion and intramolecular cyclization of 1,7-octadiene were explored in detail by DFT method.