Functional Supported ZnO/Bi2MoO6 Heterojunction Photocatalysts with 3D-Printed Fractal Polymer Substrates and Produced by Innovative Plasma-Based Immobilization Methods

Additive Manufacturing: A Paradigm Shift in Revolutionizing Catalysis with 3D Printed Photocatalysts and Electrocatalysts Toward Environmental Sustainability

Semiconductor-based materials utilized in photocatalysts and electrocatalysts present a sophisticated solution for efficient solar energy utilization and bias control, a field extensively explored for its potential in sustainable energy and environmental management. Recently, 3D printing has emerged as a transformative technology, offering rapid, cost-efficient, and highly customizable approaches to designing photocatalysts and electrocatalysts with precise structural control and tailored substrates. The adaptability and precision of printing facilitate seamless integration, loading, and blending of diverse photo(electro)catalytic materials during the printing process, significantly reducing material loss compared to traditional methods. Despite the evident advantages of 3D printing, a comprehensive compendium delineating its application in the realm of photocatalysis and electrocatalysis is conspicuously absent. This paper initiates by delving into the fundamental principles and mechanisms underpinning photocatalysts electrocatalysts and 3D printing. Subsequently, an exhaustive overview of the latest 3D printing techniques, underscoring their pivotal role in shaping the landscape of photocatalysts and electrocatalysts for energy and environmental applications. Furthermore, the paper examines various methodologies for seamlessly incorporating catalysts into 3D printed substrates, elucidating the consequential effects of catalyst deposition on catalytic properties. Finally, the paper thoroughly discusses the challenges that necessitate focused attention and resolution for future advancements in this domain.

Construction and Enhanced Efficiency of Bi2MoO6/ZnO Compo-Sites for Visible-Light-Driven Photocatalytic Performance

Bi₂MoO₆ was one of the important bismuth-based semiconductors with a narrow bandgap, and has been widely used in selective oxidation catalysts, supercapacitors, and energy-storage devices. A series of Bi₂MoO₆/ZnO composite photocatalysts with different mass ratios were synthesized by the hydrothermal method. The synthesized samples were characterized by XRD, PL, UV-Vis, SEM, TEM, XPS, and BET analysis techniques. Under visible light conditions, Methylene blue (MB) was used as the target degradation product to evaluate its photocatalytic performance. The results showed that the degradation rate constant of Bi₂MoO₆/ZnO (0.4-BZO) was about twice that of the traditional photocatalysis of ZnO. The Bi₂MoO₆/ZnO composite catalyst maintained stable performance after four consecutive runs. The high photocatalytic activity of Bi₂MoO₆/ZnO was attributed to the efficient electron transport of the heterojunction, which accelerates the separation of electron-hole pairs and reduces the probability of carrier recombination near the Bi₂MoO₆/ZnO heterojunction. Bi₂MoO₆/ZnO nanocomposites have potential applications in the field of photodegradation.

Immobilization of photocatalytic materials for (waste)water treatment using 3D printing technology - advances and challenges

Photocatalysis has been considered a promising technology for the elimination of a wide range of pollutants in water. Various types of photocatalysts (i.e., homojunction, heterojunction, dual Z-scheme photocatalyst) have been developed in recent years to address the drawbacks of conventional photocatalysts, such as the large energy band gap and rapid recombination rate of photogenerated electrons and holes. However, there are still challenges in the design of photocatalytic reactors that limit their wider application for real (waste)water treatment, such as difficulties in their recovery and reuse from treated (waste)waters. 3D printing technologies have been introduced very recently for the immobilization of materials in novel photocatalytic reactor designs. The present review aims to summarize and discuss the advances and challenges in the application of various 3D printing technologies (i.e., stereolithography, inkjet printing, and direct ink writing) for the fabrication of stable photocatalytic materials for (waste)water treatment purposes. Furthermore, the limitations in the implementation of these technologies to design future generations of photocatalytic reactors have been critically discussed, and recommendations for future studies have been presented.

Heterostructured Nanoscale Photocatalysts via Colloidal Chemistry for Pollutant Degradation

With the further acceleration in the industrialization process, organic pollutants and gas pollution in the environment have posed severe threats to human health. It has been a global challenge regarding achieving an efficient solution to pollutant degradation. In such a context, photocatalysts have attracted researchers’ attention for their simplicity, efficiency, cleanliness and low cost. However, the single photocatalyst is facing a research bottleneck owing to its narrow light absorption spectrum and high photocarrier recombination rate. Given that heterojunctions can achieve efficient separation of photogenerated carriers in space, constructing heterostructured photocatalysts has become the most perspective method to improve the performance of photocatalysts. Furthermore, nanoparticles prepared through colloidal chemistry have the characteristics of high dispersion, stability and adsorption, further enhancing the degradation efficiency of heterostructured photocatalysts. This article reviews the primary methods for preparing heterostructured photocatalysts through colloidal chemistry, classifies the heterojunction types by transport routes of photogenerated carriers and summarizes the recent progress of heterostructured photocatalysts in pollutant degradation. To implement environmental remediation, it is crucial to explore economical and efficient photocatalysts for practical applications. It is hoped that this review will stimulate further exploration of colloidal heterostructured photocatalysts for pollutant degradation.

Phosphor-Enhanced, Visible-Light-Storing g-C3N4/Ag3PO4/SrAl2O4:Eu2+,Dy3+ Photocatalyst Immobilized on Fractal 3D-Printed Supports

The combination of a phosphor with semiconductor photocatalysts can provide photoactivity in the dark. Indeed, the phosphor acts as a "light battery", harvesting photons during irradiation and later re-emitting light that can be used by the catalytic phase when in conditions of total darkness. This allows for continued activity of the composite catalyst, even in conditions of unstable light stimulation. In this study, we assess the use of a heterojunction, namely graphitic-C₃N₄/Ag₃PO₄, that enables efficient photoactivity specifically under visible light stimulation, in combination with a phosphor that exhibits green-blue phosphorescence (510 nm), that is SrAl₂O₄:Eu²⁺,Dy³⁺. Our findings showed that this combination was particularly interesting, noticeably displaying significant photoactivity in darkness, after short periods of activation by visible light. After finding the right combination and optimal ratios for maximum efficiency, the resulting catalyst composite was immobilized on resin supports with a fractal surface, printed by LCD-SLA 3D printing. The immobilization was effectuated via an aqueous-phase plasma-aided grafting (APPAG) process, using cold plasma discharge (CPD) and using vinylphosphonic acid (VPA) as a coupling agent. Whereas the colloidal photocatalyst displayed a serious problem of partial physical separation between the catalytic phase, g-C₃N₄/Ag₃PO₄, and the phosphor, the immobilization of the composite catalyst on polymer supports allowed solving this issue. Photodegradation assessments confirmed that the hybrid supported phosphor-enhanced catalyst was active, notably in dark conditions, as well as fairly photostable. This study offers new prospects for the fabrication of polymer-based panels for water purification, with round-the-clock activity and that are, in addition, extremely easy to recover and reuse, by comparison with colloidal catalysts.

Controlled Deposition of Nanostructured Hierarchical TiO2 Thin Films by Low Pressure Supersonic Plasma Jets

Plasma-assisted supersonic jet deposition (PA-SJD) is a precise technique for the fabrication of thin films with a desired nanostructured morphology. In this work, we used quadrupole mass spectrometry of the neutral species in the jet and the extensive characterization of TiO₂ films to improve our understanding of the relationship between jet chemistry and film properties. To do this, an organo–metallic precursor (titanium tetra–isopropoxide or TTIP) was first dissociated using a reactive argon–oxygen plasma in a vacuum chamber and then delivered into a second, lower pressure chamber through a nozzle. The pressure difference between the two chambers generated a supersonic jet carrying nanoparticles of TiO₂ in the second chamber, and these were deposited onto the surface of a substrate located few centimeters away from the nozzle. The nucleation/aggregation of the jet nanoparticles could be accurately tuned by a suitable choice of control parameters in order to produce the required structures. We demonstrate that high-quality films of up to several µm in thickness and covering a surface area of few cm² can be effectively produced using this PA-SJD technique.

Oxygen vacancy induced electron traps in tungsten doped Bi2MoO6 for enhanced photocatalytic performance

As the concentration of the W dopant increased in the Bi2Mo1−xWxO6 nanosheets, the density of the oxygen vacancies became higher, which served as electron trap centers to lower the recombination rate and enhance the photocatalytic performance.