Sacrifice Template Strategy to the Fabrication of a Self-Cleaning Nanofibrous Membrane for Efficient Crude Oil-in-Water Emulsion Separation with High Flux

Membrane processes enhanced by various forms of physical energy: A systematic review on mechanisms, implementation, application and energy efficiency

Membrane technologies in water and wastewater treatment have been eagerly pursued over the past decades, yet membrane fouling remains the major bottleneck to overcome. Membrane fouling control methods which couple membrane processes with online in situ application of external physical energy input (EPEI) are getting closer and closer to reality, thanks to recent advances in novel materials and energy deliverance methods. In this review, we summarized recent studies on membrane fouling control techniques that depend on (i) electric field, (ii) acoustic field, (iii) magnetic field, and (iv) photo-irradiation (mostly ultraviolet or visible light). Mechanisms of each energy input were first reported, which defines the applicability of these methods to certain wastewater matrices. Then, means of implementation were discussed to evaluate the compatibility of these fouling control methods with established membrane techniques. After that, preferred applications of each energy input to different foulant types and membrane processes in the experiment reports were summarized, along with a discussion on the trends and knowledge gaps of such fouling control research. Next, specific energy consumption in membrane fouling control and flux enhancement was estimated and compared, based on the experimental results reported in the literature. Lastly, strength and weakness of these methods and future perspectives were presented as open questions.

The Preparation of Superhydrophobic Polylactic Acid Membrane with Adjustable Pore Size by Freeze Solidification Phase Separation Method for Oil-Water Separation

An environmentally friendly pore size-controlled, superhydrophobic polylactic acid (PLA) membrane was successfully prepared by a simpler freeze solidification phase separation method (FSPS) and solution impregnation, which has application prospects in the field of oil-water separation. The pore size and structure of the membrane were adjusted by different solvent ratios and solution impregnation ratios. The PLA-FSPS membrane after solution impregnation (S-PLA-FSPS) had the characteristics of uniform pore size, superhydrophobicity and super lipophilicity, its surface roughness Ra was 338 nm, and the contact angle to water was 151°. The S-PLA-FSPS membrane was used for the oil-water separation. The membrane oil flux reached 16,084 L·m^-2·h^-1, and the water separation efficiency was 99.7%, which was much higher than that of other oil-water separation materials. In addition, the S-PLA-FSPS membrane could also be applied for the adsorption and removal of oil slicks and underwater heavy oil. The S-PLA-FSPS membrane has great application potential in the field of oil-water separation.

Thermo-Sensitive Microgel/Poly(ether sulfone) Composited Ultrafiltration Membranes

Thermo-sensitive microgels known as PMO-MGs were synthesized via surfactant free emulsion polymerization, with poly(ethylene glycol) methacrylate (OEGMA₄₇₅) and 2-(2-methoxyethoxy) ethyl methacrylate (MEO₂MA) used as the monomers and N, N-methylene-bis-acrylamide used as the crosslinker. PMO-MGs are spherical in shape and have an average diameter of 323 ± 12 nm, as determined via transmission electron microscopy. PMO-MGs/poly (ether sulfone) (PES) composited ultrafiltration membranes were then successfully prepared via the non-solvent-induced phase separation (NIPS) method using a PMO-MG and PES mixed solution as the casting solution. The obtained membranes were systematically characterized via combined X-ray photoelectron spectroscopy, field-emission scanning electron microscopy, Fourier transform infrared spectroscopy and contact angle goniometer techniques. It was found that the presence of PMO-MGs significantly improved the surface hydrophilicity and antifouling performance of the obtained membranes and the PMO-MGs mainly located on the channel surface of the membranes. At 20 °C, the pure water flux increased from 217.6 L·m^-2·h^-1 for pure PES membrane (M00) to 369.7 L·m^-2·h^-1 for PMO-MGs/PES composited membrane (M20) fabricated using the casting solution with 20-weight by percentage microgels. The incorporation of PMO-MGs also gave the composited membranes a thermo-sensitive character. When the temperature increased from 20 to 45 °C, the pure water flux of M20 membrane was enhanced from 369.7 to 618.7 L·m^-2·h^-1.

Electrospun Nanofibers from Waste Polyvinyl Chloride Loaded Silver and Titanium Dioxide for Water Treatment Applications

The electrospun nanofiber membrane from polyvinyl chloride (PVC) waste for water treatment applications has been successfully produced. The PVC precursor solution was prepared by dissolving the PVC waste in DMAc solvent, and a centrifuge was used to separate undissolved materials from the precursor solution. Ag and TiO₂ were added to the precursor solution before the electrospinning process. We studied the fabricated PVC membranes using SEM, EDS, XRF, XRD, and FTIR to study the fiber and membrane properties. The SEM images depicted that Ag and TiO₂ addition has changed the morphology and size of fibers. The EDS images and XRF spectra confirmed the presence of Ag and TiO₂ on the nanofiber membrane. The XRD spectra showed the amorphous structure of all membranes. The FTIR result indicated that the solvent completely evaporated throughout the spinning process. The fabricated PVC@Ag/TiO₂ nanofiber membrane showed the photocatalytic degradation of dyes under visible light. The filtration test on the membrane PVC and PVC@Ag/TiO₂ depicted that the presence of Ag and TiO₂ affected the flux and separation factor of the membrane.

Overflow Control for Sustainable Development by Superwetting Surface with Biomimetic Structure

Liquid flowing around a solid edge, i.e., overflow, is a commonly observed flow behavior. Recent research into surface wetting properties and microstructure-controlled overflow behavior has attracted much attention. Achieving controllable macroscale liquid dynamics by manipulating the micro-nanoscale liquid overflow has stimulated diverse scientific interest and fostered widespread use in practical applications. In this review, we outline the evolution of overflow and present a critical survey of the mechanism of surface wetting properties and microstructure-controlled liquid overflow in multilength scales ranging from centimeter to micro and even nanoscale. We summarize the latest progress in utilizing the mechanisms to manipulate liquid overflow and achieve macroscale liquid dynamics and in emerging applications to manipulate overflow for sustainable development in various fields, along with challenges and perspectives.

Janus Fabric with Asymmetric Wettability for Switchable Emulsion Separation and Controllable Droplets with Low Friction

Superwetting surfaces have recently attracted extensive attention in oil-water emulsion separation and droplet manipulations, which are widely used in various situations ranging from wastewater treatment, to flexible electronics, to biochemical diagnosis. However, it still remains challenging to obtain asymmetric materials with high efficiency during oil-water separation. Meanwhile, excellent robustness of the superhydrophobic surface is of significance but retards the mobility of droplets due to increased lateral adhesion of small spacing between solid protrusions. Herein, a facile approach is demonstrated to obtain the excellent robustness of Janus fabrics with asymmetric wettability. As for one side of water-in-oil emulsion separation, mimicking the soft earthworm with periodically wrinkled skin, an adaptive superhydrophobic fabric was fabricated by wrapping soft wrinkled poly(dimethylsiloxane) (PDMS) polymer with a cross-linking structure on woven fabric fibers induced by Ar plasma treatment. In addition, inspired by the desert beetle's structure but with reversed wettability, the other side of the Janus fabric was constructed for treating emulsion of oil-in-water. In addition, the underwater superoleophobic surface consisting of magnetically responsive PDMS microcilia with slippery heads, which shows robustness against pH, improved water drop mobility and lowered the resistance of fluid friction similar to the intrinsic hydrophobic Salvinia molesta with additional slippery performance. Hence, we propose a novel and easy approach that optimizes enhanced emulsion separation and reduced fluid drag properties simultaneously, which actively broadens their widespread applications.

Facile and simple fabrication of superhydrophobic and superoleophilic MS/PDA/DT sponge for efficient oil/water separation

To overcome the problems of frequent leakage accidents during oil exploitation, a superhydrophobic and superoleophilic porous MS/PDA/DT sponge was successfully prepared via mild solvent evaporation method, and a polydopamine assisted surface coating of 1-dodecanethiol (DT) on a melamine sponge (MS) substrate. Surface structure and performance of the MS/PDA/DT sponge were characterized by Scanning Electron Microscope (SEM), Fourier transform infrared spectrometer (FTIR), and Video Optical Contact Angle (CA) metre. The results showed that the as-prepared MS/PDA/DT sponge has a high-water contact angle (WCA) of 147.2°, which is probably attributed to both the rough surface derived from in situ growth and the low surface energy due to grafting of hydrophobic 1-dodecanethiol. The durability of the as-constructed MS/PDA/DT sponge was studied by repeated abrasion tests. After 50 abrasion cycles, the superhydrophobicity of the MS/PDA/DT sponge good mechanical durability. The MS/PDA/DT sponge can effectively absorb oil with an absorption capacity of up to 24 times its weight. The superhydrophobic and superoleophilic MS/PDA/DT sponge has the potential as a promising adsorbent for oil/water separation.Highlights The MS/PDA/DT sponge was prepared via the mild solvent evaporation method.The contact angle of the MS/PDA/DT sponge was 147.2^o.The adsorption capacity of the MS/PDA/DT sponge was 24 times their weight.The cost-efficient, environmentally friendly porous materials show high oil/water separation efficiency.

A robust air superhydrophilic/superoleophobic diatomite porous ceramic for high-performance continuous separation of oil-in-water emulsion

Three-dimensional (3D) porous architecture has attracted considerable attention in remediation of oil/water emulsion. In present work, an air superhydrophilic/superoleophobic diatomite porous ceramic (AS-DC) was prepared, using SiO₂ whiskers modified diatomite ceramic as the substrate and FS-50 as the modifier. The interconnected SiO₂ whiskers intertwined on the skeleton of ceramic block forming a 3D network structure, which not only improved the wettability of AS-DC, but also reinforced its mechanical property (about 2.5 MPa of compressive strength). The as-prepared AS-DC with intrinsically superoleophobicity (154°) and superhydrophilicity (0°) exhibited an underwater oil contact angle of 161°, suggesting a multifunctional separation capability. By simply assembling AS-DC with pipes and a pump, it could not only separate the surfactant-stabilized oil-in-water emulsion in a permeation flux as high as 107.8 kg min^-1 m^-2 with a selectivity of >95%, but also collect the clean water from the floating oil/water mixture in a flux of 197.4 kg min^-1 m^-2 and a selectivity of ∼99%. In addition, the AS-DC was resistant to the salt/acid/alkaline corrosion and temperature fluctuation. The mechanical/chemical firmness of AS-DC renders it tremendous potential as a robust 3D architecture in real application for purification of oil/water mixture.

Blending Electrostatic Spinning Fabrication of Superhydrophilic/Underwater Superoleophobic Polysulfonamide/Polyvinylpyrrolidone Nanofibrous Membranes for Efficient Oil-Water Emulsion Separation

The scarcity of water resources has led to widespread interest in the treatment of oily wastewater. This study prepared a novel superhydrophilic/underwater superoleophobic polysulfonamide (PSA)/polyvinylpyrrolidone (PVP) nanofibrous membrane through electrostatic spinning for efficient oil-water emulsion separation. The surface morphology, fiber diameter distribution, wettability properties, and oil-water emulsion separation performance of the membranes were investigated. Results showed that the addition of PVP increases the diameter of the fibers, which led to a loose, large, porous structure and improved the permeability of the membranes. A high pure-water flux of 2057 L·m^-2·h^-1 was obtained for membranes with PVP addition of 3 wt%, providing an 835% increase in pure-water flux compared with a pure PSA nanofibrous membrane (220 L·m^-2·h^-1). For n-hexane-in-water emulsions, the optimum membrane obtained a high separation efficiency of 99.7%, in which flux was 1.5 times greater than that of the pure PSA nanofibrous membrane. Moreover, the optimum membrane exhibited good recycling stability and solvent resistance. The as-prepared PSA/PVP nanofibrous membrane displayed high permeability, an outstanding rejection rate, resistance to organic solvents, and reusability for oil-water separation, providing great potential in practical membrane separation applications.

Role of chemistry in bio-inspired liquid wettability

Chemistry and topography are the two distinct available tools for customizing different bio-inspired liquid wettability including superhydrophobicity, superamphiphobicity, underwater superoleophobicity, underwater superoleophilicity, and liquid infused slippery property. In nature, various living species possessing super and special liquid wettability inherently comprises of distinctly patterned surface topography decorated with low/high surface energy. Inspired from the topographically diverse natural species, the variation in surface topography has been the dominant approach for constructing bio-inspired antiwetting interfaces. However, recently, the modulation of chemistry has emerged as a facile route for the controlled tailoring of a wide range of bio-inspired liquid wettability. This review article aims to summarize the various reports published over the years that has elaborated the distinctive importance of both chemistry and topography in imparting and modulating various bio-inspired wettability. Moreover, this article outlines some obvious advantages of chemical modulation approach over topographical variation. For example, the strategic use of the chemical approach has allowed the facile, simultaneous, and independent tailoring of both liquid wettability and other relevant physical properties. We have also discussed the design of different antiwetting patterned and stimuli-responsive interfaces following the strategic and precise alteration of chemistry for various prospective applications.

Collagen fiber membrane as multi-functional support enabled rational design of ultrahigh-flux separation membrane for the remediation of oil contamination in water

Membrane separation is a promising approach for the remediation of oil contamination in water. High-flux separation of membrane relies on the rational design of ultrathin active layer to significantly reduce mass transfer distance for achieving high separation flux, while the ultrathin active layer is usually fragile with poor mechanical strength, which has to be supported on a support. Herein, we employed collagen fiber membrane (CFM) as multi-functional support for the in-situ growth of polyacrylonitrile (PAN) layer by electrospinning to prepare the high-performance PAN/CFM composite membrane. Due to the amphiphilic nature and strong capillary effect, CFM played the role as multi-functional support to provide separation effectiveness and boosted separation flux. The PAN/CFM composite membrane enabled ultrahigh separation flux (e.g., 51751.59 L m^-2 h^-1 bar^-1) to a variety of oil-in-water emulsion, which was one order of magnitude higher than that of commercial polyethersulfone membrane and 1.86-fold to that of cellulose acetate membrane. Furthermore, the PAN/CFM composite membrane retained high separation flux (e.g., 11046.97 L m^-2 h^-1 bar^-1) during the 5th separation cycle, providing appreciable anti-fouling capability. Therefore, our findings provided a promising way to effectively resolve the problem of oil contamination in water.

Green Preparation of a Carboxymethyl Cellulose-Coated Membrane for Highly Efficient Separation of Crude Oil-In-Water Emulsions

Developing high-performance membranes is an extremely significant strategy to combat increasing severe oil pollution. However, most of the previously reported superwettable membranes have been inevitably involved with the use of toxic solvents and complicated preparation processes. In addition, most of them lacked the capacity of separating crude oil-in-water emulsions. Herein, a facile and green strategy is employed to fabricate a polytetrafluoroethylene (PTFE) membrane with a mixed suspension of PDA@ZIF-8 and carboxymethyl cellulose (CMC) using water as a solvent via the vacuum filtration method. Combining hydrophilic property with micro-nano-roughness, the CMC-PDA@ZIF-8-coated PTFE membrane (CPZP membrane) exhibits excellent underwater superoleophobicity. More importantly, the separation efficiency of various surfactant-stabilized oil-in-water emulsions including crude oil/water emulsion is higher than 99.2% with a flux up to 1306.5 L m^-2 h^-1, and the separation performance remains nearly the same after 10 cycles. Moreover, outstanding underwater superoleophobic and self-cleaning properties are maintained after long-distance sandpaper abrasion and multiple bending tests. Meanwhile, its exceptional separation performance is still maintained in harsh environments (3.5 wt % NaCl, 1 M HCl, 60 °C hot water) even after immersing it for 24 h. Therefore, this green-prepared and high-performance membrane has tremendous application prospects in treating oily wastewater.

A robust underwater superoleophobic aminated polyacrylonitrile membrane embedded with CNTs-COOH for durable oil/water and dyes/oil emulsions separation

Considering the emulsified oil and water-soluble dyes in wastewater, the exploitation of easy-manufacturing, energy-saving and high-efficiency separation materials is urgently required. In this work, integrating the positively charged polyethyleneimine (PEI) with negatively charged CNTs-COOH constructed the superhydrophilic Cassie-Baxter structure onto the electrospun polyacrylonitrile (PAN) membrane surface by ultrasonic, electrostatic interaction and thermal treatment. Based on it, the PEN@CNTs membrane achieved efficient separation for surfactant-free, tween 80-stabilized, SDS-stabilized, and CTAB-stabilized emulsions (the fluxes reached 508-3158 L m^-2 h^-1, the separation efficiency reached 99.42%) by the splendid water-penetration and oil-repellency, electrostatic interaction, and "aperture sieve". Moreover, because of the porosity and strong charged surface of PEN@CNTs membrane, the anionic dyes can be quickly removed by one-step filtrate method (∼403 L m^-2 h^-1). Meanwhile, the PEN@CNTs membrane also achieved synchronous and efficient remediation for oil/dye mixture emulsions after many cycles. More importantly, facing the complex physical and chemical environments, the combination of the stabilized PEN membrane, inactive CNTs-COOH layer, and the bond of embedding method between CNTs-COOH and PEN nanofibers made the PEN@CNTs membrane demonstrated robust stability and durable separation capability.

Air superhydrophilic-superoleophobic SiO2-based coatings for recoverable oil/water separation mesh with high flux and mechanical stability

Due to the inherent differences in surface tension between water and oil, it is a challenge to fabricate air superhydrophilic-superoleophobic materials despite their promising potential in the field of oil/water separation. Herein, a facile approach is developed to fabricate air superhydrophilic-superoleophobic SiO₂ coating by combination of controllable modifying SiO₂ nanoparticle surface by both hydrophilic groups (i.e., -OH groups) and oleophobic groups (i.e., fluorinated groups) with constructing porous and hierarchical structures. Hydroxyl-modified SiO₂ nanoparticles (NPs) are synthesized using a base-catalysed procedure in the presence of ammonia or NaOH. Chitosan quaternary ammonium salt (HACC) is introduced to bind SiO₂ by forming a unique hydrogen bond between HACC and -OH, followed by adding pentadecafluorooctanoic acid (PFOA) to complex with HACC to form fluorinated groups. The SiO₂ coatings are fabricated on various substrates (e.g., glass, foam and Cu mesh) by spraying procedure and characterized using SEM, FTIR, XPS, etc. The contact angles of oils (e.g., pump oil, castor oil, corn oil, hexadecane and bean oil) and water on the coatings are over 150° and close to 0°, respectively. By optimization, the representative SiO₂-coated Cu mesh displayed high-efficiency of 99.2% in separating water from mixture of water/pump oil, and high penetration flux of 1.41 × 10⁴ L·m^-2 ·h^-1. Besides, the coating maintains its superhydrophilic-superoleophobic properties even after 110 cycles of sandpaper abrasion or after being immersed in water for 3 h. After 20 cycles of oil/water separation, the coating retains separation efficiency up to 97.93%. This study provides a new and universal protocol to fabricate unique superwetting surfaces with effective oil/water separation performance, long-term durability and outstanding reusability.

A Universal Strategy for the Preparation of Dual Superlyophobic Surfaces in Oil-Water Systems

There are some methods to prepare superwetting surfaces with underwater superoleophobicity (UWSOB) or underoil superhydrophobicity (UOSHB), but it is still thorny to put forward a universal strategy for constructing dual superlyophobic surfaces in oil-water systems due to a thermodynamic contradiction. Herein, a universal strategy was proposed to prepare the dual superlyophobic surfaces in oil-water systems only via delicately controlling surface chemistry, that is, adjusting the ratios of superhydrophilic and superhydrophobic counterparts in the spray solution. Three types of materials, attapulgite (APT), TiO₂, and loess, were chosen to prepare a diverse series of mixed coatings (mass gradient of superhydrophobic counterparts from 0 to 100 wt %). With the proportion of each superhydrophobic counterpart increasing, the underwater oil contact angle (θ_o/w^*) of each mixed coating slightly decreased but still was more than 150°, that is, UWSOB. In contrast, the underoil water contact angle (θ_w/o^*) was significantly improved, realizing the transformation from UOHL (or UOHB) to UOSHB. More importantly, the respective mass ratios of superhydrophobic counterparts in the resulting mixed coatings of APT, TiO₂, and loess were finally determined to be 0.3, 0.4, and 0.2, respectively. Taking APT as a model, a train of mixed APT coatings with different superhydrophobic components were systematically characterized and analyzed. Finally, the prepared superlyophobic separation mesh in oil-water systems was applied to the separation of various surfactant-stabilized oil-water emulsions. We envision that this universal strategy we proposed will show a significant application potential in addressing scientific and technological challenges in the field of interfacial chemistry such as oil-water separation, microfluidics, microdroplet manipulation, antifogging/icing, cell engineering, drag reduction, and so forth.

Three-dimensional superhydrophilic polyvinyl alcohol–formaldehyde composite sponges with suitable pore sizes for high efficiency emulsion separation

PVA/PVF and PVA–COOH/PVF composite sponges with excellent emulsion separation performance.