Solvent-Free Fabrication of Robust Superhydrophobic Powder Coatings

Advanced Anti-Icing Strategies and Technologies by Macrostructured Photothermal Storage Superhydrophobic Surfaces

Water is the source of life and civilization, but water icing causes catastrophic damage to human life and diverse industrial processes. Currently, superhydrophobic surfaces (inspired by the lotus effect) aided anti-icing attracts intensive attention due to their energy-free property. Here, recent advances in anti-icing by design and functionalization of superhydrophobic surfaces are reviewed. The mechanisms and advantages of conventional, macrostructured, and photothermal superhydrophobic surfaces are introduced in turn. Conventional superhydrophobic surfaces, as well as macrostructured ones, easily lose the icephobic property under extreme conditions, while photothermal superhydrophobic surfaces strongly rely on solar illumination. To address the above issues, a potentially smart strategy is found by developing macrostructured photothermal storage superhydrophobic (MPSS) surfaces, which integrate the functions of macrostructured superhydrophobic materials, photothermal materials, and phase change materials (PCMs), and are expected to achieve all-day anti-icing in various fields. Finally, the latest achievements in developing MPSS surfaces, showcasing their immense potential, are highlighted. Besides, the perspectives on the future development of MPSS surfaces are provided and the problems that need to be solved in their practical applications are proposed.

Robust superhydrophobic silicone/epoxy functional coating with excellent chemical stability and self-cleaning ability

Superhydrophobic surfaces have attracted broad attention because of their unique water repellency but are restricted by poor wear resistance, weak adhesion to the substrate, and complex fabrication processes. Herein, a double-layer coating strategy consisting of the amino fluorine-silicone resin/epoxy resin (AFSR/EP) system is created. The system features a high hardness and transparent hydrophobic interface adhesive layer through the amine-epoxy "click" chemical reaction. The environmentally friendly resin system and low-cost nano-silica particles (n-SiO2) are composited and sprayed onto the substrate surface to form a superhydrophobic layer with outstanding robustness and excellent environmental stability. The prepared AFSR/EP@n-SiO2 composite coatings have a water contact angle of 161.1° and a sliding angle of 3.4°, demonstrating high superhydrophobic properties. Benefitting from the complementary advantages of silicone/epoxy resin, the prepared composite coatings maintain remarkable water repellency after various harsh environmental tests, including cyclic mechanical abrasion and tape-stripping, acid-base (pH 1 and pH 14) treatment, 10 wt% NaCl (pH 7) salt solution immersion, temperature treatment, knife scratching, and long-term ultraviolet radiation treatment, showing reinforced mechanical robustness and durable anti-corrosion stability. Notably, surface hardness of 5H and optical transparency over 80% can be achieved. The simple method offers a novel approach for the large-scale preparation of multifunctional superhydrophobic coatings.

Chitosan-based coatings with tunable transparency and superhydrophobicity: A solvent-free and fluorine-free approach by stearoyl derivatization

One of the current greatest challenges in materials science and technology is the development of safe- and sustainable-by-design coatings with enhanced functionalities, e.g. to substitute fluorinated substances raising concerns for their potential hazard on human health. Bio-based polymeric coatings represent a promising route with a high potential. In this study, we propose an innovative sustainable method for fabricating coatings based on chitosan with modified functionality, with a fine-tuning of coating properties, namely transparency and superhydrophobicity. The process consists in two main steps: i) fluorine-free modification of chitosan functional groups with stearoyl chloride and freeze-drying to obtain a superhydrophobic powder, ii) coating deposition using a novel solvent-free approach through a thermal treatment. The modified chitosan is characterized to assess its chemico-physical properties and confirm the functionality modification with fatty acid tails. The deposition method enables tuning the coating properties of transparency and superhydrophobicity, maintaining good durability.

Fiber-based photothermal, UV-resistant, and self-cleaning coatings fabricated by silicon grafted copolymers of chitosan derivatives and gallic acid

Superhydrophobic and hydrophobic properties are generally created by adopting low surface free energy materials. Therefore, most studies have focused on creating surface hydrophobicity by using hydrophobic or fluorinated materials. However, few studies are reported on realizing surface hydrophobicity by directly introducing hydrophilic molecules, which is also a challenge. Herein, with platinum nanozyme as the catalyst, the novel hydrophobic coatings have been rapidly gained via anchoring the polymer of hydrophilic gallic acid and chitosan or chitosan quaternary ammonium salt onto cotton fabric surface. Notably, the novel hydrophobic coatings exhibit significant advances compared with conventional hydrophobic ones created by utilizing fluorinated or hydrophobic materials, which breaks the limitation of employing low surface energy materials for gaining surface hydrophobicity. Subsequently, the sodium methyl silicate was grafted on the polymer's coatings to strengthen surface hydrophobicity and the abrasion resistance of hydrophobicity. Interestingly, the heating could induce the hydrophilicity of cotton fabric to recover to hydrophobicity. Moreover, the hydrophobic coatings also possess good photothermal conversion, UV resistance, and anti-oxidation activity for self-cleaning application and oil water separation. Briefly, the present work may open a new direction for preparing novel hydrophobic coatings by combining gallic acid and chitosan-based macromolecular carbohydrates.

Research progress on eco-friendly superhydrophobic materials in environment, energy and biology

In the past few years, bioinspired eco-friendly superhydrophobic materials (EFSMs) have made great breakthroughs, especially in the fields of environment, energy and biology, which have made remarkable contributions to the sustainable development of the natural environment. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this field. Herein, in this review, initially, we discuss the five typical superhydrophobic models, namely, the Wenzel, Cassie, Wenzel-Cassie, "lotus", and "gecko" models. Then, the existence of superhydrophobic creatures in nature and artificial EFSMs are summarized. Then, we focus on the applications of EFSMs in the fields of environment (self-cleaning, wastewater purification, and membrane distillation), energy (solar evaporation, heat accumulation, and batteries), and biology (biosensors, biomedicine, antibacterial, and food packaging). Finally, the challenges and developments of eco-friendly superhydrophobic materials are highlighted.

Recent Advances in Multifunctional Mechanical-Chemical Superhydrophobic Materials

In recent years, biology-inspired superhydrophobic technology has attracted extensive attention and has been widely used in self-cleaning, anti-icing, oil-water separation, and other fields. However, the poor durability restricts its application in practice; thus, it is urgent to systematically summarize it so that scientists can guide the future development of this field. Here, in this review, we first elucidated five kinds of typical superhydrophobic models, namely, Young's equation, Wenzel, Cassie-Baxter, Wenzel-Cassie, "Lotus," and "Gecko" models. Then, we summarized the improvement in mechanical stability and chemical stability of superhydrophobic surface. Later, the durability test methods such as mechanical test methods and chemical test methods are discussed. Afterwards, we displayed the applications of multifunctional mechanical-chemical superhydrophobic materials, namely, anti-fogging, self-cleaning, oil-water separation, antibacterial, membrane distillation, battery, and anti-icing. Finally, the outlook and challenge of mechanical-chemical superhydrophobic materials are highlighted.

Achieving Superhydrophobic Surfaces via Air-Assisted Electrospray

Superhydrophobic surface is an enabling technology in numerous emerging and practical applications such as self-cleaning, anticorrosion, antifouling, anti-icing coatings, and oil-water separation. Here, we report a facile air-assisted electrospray approach to achieve a superhydrophobic surface by systematically studying spray conditions and the chemistry of a coating precursor solution consisting of silicon dioxide nanoparticles, polyacrylonitrile, and N,N-dimethylformamide. The wettability behavior of the surface was analyzed with contact angle measurement and correlated with surface structures. The superhydrophobic coating exhibits remarkable water and oil repellent characteristics, as well as good robustness against abrasion and harsh chemical conditions. This air-assisted electrospray technique has shown great control over the coating process and properties and thus can be potentially used for various advanced industrial applications for self-cleaning and anticorrosion surfaces.

Fabrication of anti-scaling HDPE/fluorinated acrylate polymer/nano-silica composite for landfill leachate piping system

Clogging generally happens to the leachate piping system, which poses a risk to the environment. A low surface energy nanocomposite is prepared to mitigate the cloggings, by adding the fluorinated acrylate polymer and hydrophobically modified nano-silica into high-density polyethylene (HDPE) substrate. The best addition of the fluorinated acrylate polymer and the nano-silica is given as 15% and 5%, to produce the composite with a low surface energy of 29.4 mJ/m². Through the characterization of contact angle (CA), electrochemical corrosion, scanning electron microscopy (SEM) with energy dispersive X-ray spectrometer (EDS), atomic force microscope (AFM) and thermogravimetry (TG), the composite shows low wettability, good corrosion resistance and thermal stability. The surface hydrophobic property of the composite remains unchanged after being immersed in an acidic (pH = 2) and an alkaline (pH = 12) solution, indicating that the prepared composite has strong adaptability to the extreme environments. In addition, the composite shows better anti-scaling performance than that of the commercial high-density polyethylene (HDPE) and polyvinyl chloride (PVC) pipe materials by application of a dispensing leachate immersion test. The results provide insights into engineering practice for the design and manufacture of pipe materials for leachate collection and transport.

Underwater Drag Reduction and Buoyancy Enhancement on Biomimetic Antiabrasive Superhydrophobic Coatings

A superhydrophobic (SHB) surface with an excellent self-cleaning ability is of great significance in both human survival and industrial fields. However, it is still a challenge to achieve large-area preparation of antiabrasive SHB surfaces with great mechanical robustness for broader applications. Thus, a kind of facile SHB coating with excellent liquid repellency and antiresistance is constructed by spraying a fluorine-free suspension consisting of epoxy resin, hexadecyltrimethoxysilane (HDTMS), and silica nanoparticles on a glass sheet. The SHB coating not only shows high adhesion on various materials but also has high water repellency under various test conditions, including tape peeling after blade scraping, sandpaper abrasion, and immersing in a complex environment. Additionally, the SHB spheres coated with laser-induced microstructure armor could form a continuous gas cavity during the water entry process, which is essential to prolonging the drag reduction ability of SHB coatings in liquid. Finally, the prepared robust SHB coatings have been employed in underwater buoyancy enhancement and reducing fluid resistance, which may open new avenues for underwater drag reduction in the field of marine applications.