Superelastic Polyimide Nanofiber-Based Aerogels Modified with Silicone Nanofilaments for Ultrafast Oil/Water Separation

Enhancing moisture-resistance in polyimide aerogels: A novel hydrophobic modification approach with ortho-positioned long-chain barriers

Polyimide (PI) aerogels possess significant potential for various applications due to their outstanding mechanics and thermal insulation. However, a major drawback of these aerogels is their susceptibility to moisture, which not only compromises their insulative performance but also leads to an increase in weight. To address this issue, we have developed a moisture-resistance technique by incorporating a long-chain hydrophobic barrier at the ortho position relative to the imide groups to enhance the moisture-resistance of the PI aerogels. This approach involved using a series of diamines with hydroxyl groups strategically located at the ortho position of imide groups as reactants. The resulting PI aerogels demonstrated a significant improvement in water resistance, reducing water-uptake to merely one-tenth of that recorded in unmodified samples. Furthermore, the effectiveness of this hydrophobic modification was validated through molecular dynamics simulations, which indicated a diffusion coefficient of 4.41 × 10-11 m2/s after modification. These findings represent a considerable advancement in developing effective methods for hydrophobic modification of PI aerogels, with potential applications in aerospace, electronic communications, and environmental protection.

Scalable Superhydrophilic Solar Evaporators for Long-Term Stable Desalination, Fresh Water Collection and Salt Collection by Vertical Salt Deposition

Solar-driven interfacial evaporation (SIE) is very promising to solve the issue of fresh water shortage, however, poor salt resistance severely hinders long-term stable SIE and fresh water collection. Here, we report design of superhydrophilic solar evaporators for long-term stable desalination, fresh water collection and salt collection by vertical salt deposition. The evaporators are prepared by sequentially deposition of silicone nanofilaments, polypyrrole and Au nanoparticles on a polyester fabric composed of microfibers. The evaporators feature excellent photothermal effect and ultrafast water transport, due to their unique micro-/nanostructure and superhydrophilicity. As a result, during SIE the salt gradually deposits vertically rather than occupies larger area on the evaporators. Consequently, long-term stable SIE with high evaporation rates of 2.4-2.1 kg m-2 h-1 for 3.5-20 wt % brine in continuous 10 h is achieved under 1 sun illumination. Meanwhile, the loosely deposited salt can be easily collected, realizing zero brine discharge. Moreover, scalable preparation of the evaporator is achieved, which exhibits efficient collection of high quality fresh water (10.08 kg m-2 in 8 h) via SIE desalination under weak natural sunlight (0.46~0.66 sun). This strategy sheds a new light on the design of high-performance solar evaporators and their real-world fresh water collection.

Flexible Aerogel Materials: A Review on Revolutionary Flexibility Strategies and the Multifunctional Applications

The design and preparation of flexible aerogel materials with high deformability and versatility have become an emerging research topic in the aerogel fields, as the brittle nature of traditional aerogels severely affects their safety and reliability in use. Herein, we review the preparation methods and properties of flexible aerogels and summarize the various controlling and design methods of aerogels to overcome the fragility caused by high porosity and nanoporous network structure. The mechanical flexibility of aerogels can be revolutionarily improved by monomer regulation, nanofiber assembly, structural design and controlling, and constructing of aerogel composites, which can greatly broaden the multifunctionality and practical application prospects. The design and construction criterion of aerogel flexibility is summarized: constructing a flexible and deformable microstructure in an aerogel matrix. Besides, the derived multifunctional applications in the fields of flexible thermal insulation (flexible thermal protection at extreme temperatures), flexible wearable electronics (flexible sensors, flexible electrodes, electromagnetic shielding, and wave absorption), and environmental protection (oil/water separation and air filtration) are summarized. Furthermore, the future development prospects and challenges of flexible aerogel materials are also summarized. This review will provide a comprehensive research basis and guidance for the structural design, fabrication methods, and potential applications of flexible aerogels.

PDMS/magnetic lignin sponge for oil/water separation

Recyclable, non-toxic, and degradable biological substrates contribute significantly to super-wetting surfaces. In this work, we prepared magnetic micro-nano super-hydrophobic surfaces through a robust solution with magnetic modified lignin particles as the supporting structure. A novel PDMS (polydimethylsiloxane)/magnetic lignin particle (lignin@Fe3O4)/PDA sponge composite was fabricated. Through dopamine (DA) self-polymerization, covalent deposition of magnetic lignin (ML), and PDMS silane modification, the magnetic super-hydrophobic polyurethane sponge composite (Sponge-P) was synthesized so that the Fe3O4 nanoscale microspheres wrapped with microscale lignin magnetic particles adhered to the sponge surface tighter and were barely dislodged. The as-prepared Sponge-P displayed excellent flexibility and a water contact angle of up to 152.2°. The super-hydrophobic sponge prepared with the proposed method was acid-base stable (pH = 2-12), self-cleaning, and suitable for high-salinity seawater. The magnetic super-hydrophobic sponge has good oil-water separation ability and can absorb 43 times its own weight of oil. In the meantime, due to the introduction of magnetic materials into lignin, we not only constructed micro-nanostructures to improve the surface super-hydrophobicity, but also made Sponge-P have the function of magnetic recovery, which has a unique advantage in treating oily wastewater.

A sustainable layered nanofiber/sheet aerogels enabling repeated life cycles for effective oil/water separation

Discarded oil-containing absorbents, which has been used in handling oil spills, are tricky to deal with and have rose global environmental concerns regarding release of microplastics. Herein, we developed a facile strategy to fabricate sustainable absorbents by a gas-inflating method, through which 2D electrospinning polycaprolactone nanofiber membranes were directly inflated into highly porous 3D nanofiber/sheet aerogels with layered long fiber structure. The membranes were inflated rapidly from a baseline porosity of 81.98% into 97.36-99.42% in 10-60 min. The obtained aerogels were further wrapped with -CH₃ ended siloxane structures using CH₃SiCl₃. This hydrophobic absorbent (CA ≈ 145°) could rapidly trap oils from water with sorption range of 25.60-42.13 g/g and be recycled by simple squeeze due to its mechanical robustness. As-prepared aerogels also showed high separation efficiency to separate oils from both oil/water mixtures and oil-in-water emulsions (>96.4%). Interestingly, the oil-loaded absorbent after cleaning with absolute ethanol could be re-dissolved in selected solvents and promptly reconstituted by re-electrospinning and gas-inflation. The reconstituted aerogels were used as fire-new oil absorbents for repeated life cycles. The novel design, low cost and sustainability of the absorbent provides an efficient and environmentally-friendly solution for handling oil spills.

Corn stalk pith-based hydrophobic aerogel for efficient oil sorption

Bio-based aerogel has become an attractive sorbent for spilled oil and organic pollutants because of its light weight, high porosity and strong sorption capacity. However, the current fabrication process is mainly "bottom-up" technology, which is cost-expensive, time-consuming, and energy-intensive. Herein, we report a top-down, green, efficient and selective sorbent prepared from corn stalk pith (CSP) using the deep eutectic solvent (DES) treatment, followed by TEMPO/NaClO/NaClO₂ oxidization and microfibrillation, and then hexamethyldisilazane coating. Such chemical treatments selectively removed lignin and hemicellulose, broke the thin cell walls of natural CSP, forming an aligned porous structure with capillary channels. The resultant aerogels had a density of 29.3 mg/g, a porosity of 98.13%, and a water contact angle of 130.5^◦, exhibiting excellent oil/organic solvents sorption performance, with a high sorption capacity in the range of 25.4-36.5 g/g, approximately 5-16-fold higher than CSP, and with fast absorption speed and good reusability.

Silicone Nanofilament Coatings as Flexible Catalyst Supports for a Knoevenagel Condensation Reaction in Batch and Flow Systems

In this work, silicone nanofilament (SNF) coatings were prepared via a droplet-assisted growth and shaping (DAGS) approach, where the preparation of the coatings is allowed under ambient conditions. The application of SNF coatings as catalyst supports for amino moieties from (3-aminopropyl)triethoxysilane (APTES) was investigated. With the optimized coating conditions identified, the Brunauer-Emmett-Teller surface areas of a bare glass filter substrate and bare glass beads after the coating have increased by 5-fold and 16-fold, respectively. The SNF-coated filters were readily functionalized with amino groups via a liquid-phase deposition process, and their catalytic activities for a Knoevenagel reaction were evaluated using a batch reactor and a packed bed reactor. In both reactors, the as-prepared filters demonstrated superior catalytic performance over the functionalized filters without SNF coatings. Notably, the unique flexibility of the SNF coatings allowed the facile preparation of a packed bed reactor and a scalable catalytic system. It is expected that the packed bed system established in this study will support the development and the use of various SNF-supported organocatalysts and catalytic materials.

Biomass poplar catkin fiber-based superhydrophobic aerogel with tubular-lamellar interweaved neurons-like structure

Superhydrophobic aerogels are attractive candidates in controlling oil spills. The major challenges for existing aerogels are the construction of mechanical endurance as well as accessible of building materials. Herein, a newfangled biomass superhydrophobic aerogel (M-PCF/CS) with both superior compressibility and oil caption speed is fabricated by assembling poplar catkin fiber (PCF) hollowed-out shell of 330 nm and chitosan (CS) into tubular-lamellar interweaved neurons-like structure. The resultant aerogels (porosity ~ 96.12%), with flexuous PCF as the elastic buffer and second-pore capillaries, exhibit large longitudinal and transverse compressibility, endurable fatigue tolerance, fast oil sorption rate with a capacity of 28.8-78.1 g/g at 5-25 s. In parallel, the aerogels are tolerant of NaCl, UV radiation, and organic solvents without superhydrophobic variation and a case of oil spill remediation via pump-supported experiment shows that the aerogels facilely achieve continuous oil recycling from seawater by 23052-43956 L·m^-2·h^-1. Furthermore, the resultant M-PCF/CS, with assistance of an oscillator, can be applied to separate oil/water emulsions with efficiency of 98.07-99.11%. The successful fabrication of this material provides a new design strategy for the construction of mechanically robust aerogels for speedy and economical cleanup of oil pollutants from water.

Ionic liquid-modified polyimide membranes with in-situ-grown polydopamine for separation of oil–water emulsions

Leakage of oily industrial waste is not only a serious environmental and ecological hazard but also poses a significant health risk to people. Membrane separation, which is cost-effective and efficient, is one of the best solutions for reducing pollution discharge through oil–water separation. In this study, polydopamine (PDA) was incorporated into electrostatically spun ionic liquid-capped polyimide (IL-PI) membranes through an in situ growth method; the membranes exhibited the strong adsorption properties of PDA. The polyimide fibers were hydrophilically modified with an IL, which contains several hydrophilic groups, and PDA. Adjusting the polymerization time resulted in the formation of a composite membrane, which could effectively separate oil–water emulsions. Scanning electron microscopy analysis showed that with an increase in the PDA coating time, the PDA content in and on the surface of the composite membrane fibers significantly increased. In addition, the surface contact angle of the membrane decreased from 72.87° to 12.06° with the addition of the PDA coating, while the wettability was significantly improved. The PDA-modified fibrous membranes showed good separation of the emulsified oil–water mixtures. The maximum membrane flux and separation efficiency achieved was 280 L·m−2·h−1 and >99%, respectively. After 10 repeated cycles, the separation efficiency was maintained at >92%. This approach can be used for the design of future wastewater treatment solutions.

Facile Fabrication of Electrospun Nanofibrous Aerogels for Efficient Oil Absorption and Emulsified Oil-Water Separation

Developing superabsorbents for efficiently separating immiscible oil-water mixtures and oil-water emulsions are highly desirable for addressing oily wastewater pollution problems, but it remains a challenge. Ultralight nanofibrous aerogels (NFAs) with unique wetting properties show great potential in oily wastewater treatment. In this study, a facile and efficient method for producing hierarchical porous structured NFAs with hydrophobicity for high efficiency oil-water separation was developed. The synthesis included three steps: wet electrospinning, freeze drying, and in situ polymerization. The obtained NFA demonstrated outstanding oil absorption capacity toward numerous oils and organic solvents, as well as efficient surfactant-stabilized water-in-oil emulsion separation with high separation flux and excellent separation efficiency. Furthermore, these NFAs displayed excellent corrosion resistance and outstanding recoverability. We assume that the resultant NFAs fabricated by this facile strategy are highly promising as ideal oil absorbents for practical oily wastewater treatment under harsh conditions.

Superhydrophobic PDMS-pCA@CNWF Composite with UV-Resistant and Self-Cleaning Properties for Oil/Water Separation

Oil separation is crucial for avoiding environmental pollution originating from industrial wastewater and oil spillage; therefore, it is essential to develop techniques for oil separation. Herein, a new membrane with superhydrophilicity was synthesized by a facile, green, and low-cost method. First, cellulose non-woven fabric (CNWF) was modified by poly (catechin) (pCA), which has good antioxidant and antibacterial activities, to make it unaffected by ultraviolet light and to improve the stability of the structure. Then, hydrolyzed polydimethylsiloxane (PDMS) was coated on the pCA@CNWF surface via chemical bonding to make the composite hydrophobic. This durable superhydrophobic fabric can be used to separate various oil/water mixtures by gravity-driven forces with high separation efficiency (over 98.9%). Additionally, the PDMS-pCA@CNWF possesses the advantages of flexibility, high efficiency, and an outstanding self-cleaning performance, and demonstrates significant potential for applications in various environments, even under various harsh conditions, which make it very promising for the treatment of oil pollution in practical applications.

Constructing Cellulose Diacetate Aerogels with Pearl-Necklace-like Skeleton Networking Structure

Cellulose and its derivative aerogels have attracted much attention due to their renewable and biodegradable properties. However, the significant shrinkage in the supercritical drying process causes the relatively high thermal conductivity and low mechanical property of cellulose and its derivatives aerogels. Considering the pearl-necklace-like skeleton network of silica aerogels, which can improve thermal insulation property and mechanical property. Herein, we propose a new strategy for fabricating cellulose diacetate aerogels (CDAAs) with pearl-necklace-like skeletons by using tert-butanol (TBA) as exchange solvent after experiencing the freezing-drying course. CDAAs obtained have the low density of 0.09 g cm^-3, the nanopore size in the range of 10-40 nm, the low thermal conductivity of 0.024 W m^-1 K^-1 at ambient conditions, and the excellent mechanical properties (0.18 MPa at 3% strain, 0.38 MPa at 5% strain). Ultimately, CDAAs with moderate mechanical property paralleled to cellulose-derived aerogels obtained from supercritical drying process are produced, only simultaneously owning the radial shrinkage of 6.2%. The facile method for fabricating CDAAs could provide a new reference for constructing cellulose/cellulose-derived aerogels and other biomass aerogels.