Fabrication of 3D-Printed Ceramic Structures for Portable Solar Desalination Devices

Dual-functional natural rubber latex foam composites for solar-driven clean water production and heavy metal decontamination

Solar steam generation (SSG) offers a sustainable approach to fresh water production. Herein, a novel dual-functional natural rubber/carbon black composite foam evaporator is presented for a cost-efficient SSG system that both produces fresh water and eliminates heavy metals present in the water. The composite foam is produced using the Dunlop process, and in its optimized form, it absorbed >96 % of sunlight. The foam evaporator exhibited a thermal conductivity of 0.052 W/m⋅K, a water evaporation rate of 1.40 kg/m2/h, converted 83.38 % of light to heat under 1 sun irradiation, and showed outstanding stability. The technology required to produce this composite foam is already available to make large-scale production feasible, while the natural raw materials are abundant. On the basis of its performance qualities, the rubber foam composite appears to be an excellent candidate for application as a viable solar absorber for SSG to produce fresh, clean water for commercial purposes.

3-Dimentional printing of polysaccharides for water-treatment: A review

Biological polysaccharides such as cellulose, chitin, chitosan, sodium alginate, etc., serve as excellent substrates for 3D printing due to their inherent advantages of biocompatibility, biodegradability, non-toxicity, and absence of secondary pollution. In this review we comprehensively overviewed the principles and processes involved in 3D printing of polysaccharides. We then delved into the diverse application of 3D printed polysaccharides in wastewater treatment, including their roles as adsorbents, photocatalysts, biological carriers, micro-devices, and solar evaporators. Furthermore, we assessed the technical superiority and future potential of polysaccharide 3D prints, envisioning its widespread application. Lastly, we remarked the challenging scientific and engineering aspects that require attention in the scientific research, industrial production, and engineering utilization. By addressing these key points, we aimed to advance the field and facilitate the practical implementation of polysaccharide-based 3D printing technologies in wastewater treatment and beyond.

Programmable and Modularized Gas Sensor Integrated by 3D Printing

The rapid advancement of intelligent manufacturing technology has enabled electronic equipment to achieve synergistic design and programmable optimization through computer-aided engineering. Three-dimensional (3D) printing, with the unique characteristics of near-net-shape forming and mold-free fabrication, serves as an effective medium for the materialization of digital designs into usable devices. This methodology is particularly applicable to gas sensors, where performance can be collaboratively optimized by the tailored design of each internal module including composition, microstructure, and architecture. Meanwhile, diverse 3D printing technologies can realize modularized fabrication according to the application requirements. The integration of artificial intelligence software systems further facilitates the output of precise and dependable signals. Simultaneously, the self-learning capabilities of the system also promote programmable optimization for the hardware, fostering continuous improvement of gas sensors for dynamic environments. This review investigates the latest studies on 3D-printed gas sensor devices and relevant components, elucidating the technical features and advantages of different 3D printing processes. A general testing framework for the performance evaluation of customized gas sensors is proposed. Additionally, it highlights the superiority and challenges of programmable and modularized gas sensors, providing a comprehensive reference for material adjustments, structure design, and process modifications for advanced gas sensor devices.

Stable polyethylene glycol/biochar composite as a cost-effective photothermal absorber for 24 hours of steam and electricity cogeneration

Seawater desalination powered by solar energy is the most environmentally and economical solution in responding to the global water and energy crisis. However, solar desalination has been negatively impacted by intermittent sun radiation that alternates between day and night. In this study, sugarcane bagasse (SCB) was recycled via the pyrolysis process to biochar as a cost-effective solar absorber. Besides, polyethylene glycol (PEG) as a phase change material was encapsulated in the abundant pore structure of biochar to store the thermal energy for 24 hours of continuous steam generation. The BDB/1.5 PEG evaporator exhibited an evaporation rate of 2.11 kg m-2 h-1 (98.1% efficiency) under 1 sun irradiation. Additionally, the BDB/1.5 PEG evaporator incorporated by the TEC1-12706 module for continuous steam and electricity generation with a power density of 320.41 mW m-2. Moreover, 10 continuous hours of evaporation were applied to the composite demonstrating outstanding stability. The composite exhibited high water purification efficiency through solar desalination due to the abundant functional groups on the biochar surface. Finally, the resulting low-cost and highly efficient PCM-based absorber can be used on a wide scale to produce fresh water and energy.

High-Performance Photoelectrochemical Desalination Based on the Dye-Sensitized Bi2O3 Anode

In this work, a solar-driven redox flow desalination system is reported, which combines a solar cell based on a Bi2O3 photoanode and a redox flow desalination cell through an integrated electrode. The Bi2O3 film was prepared through a simple one-step water bath deposition method and served as a photoanode after the coating of the N719 dye. The activated carbon (AC)-coated graphite paper served as both the integrated electrode and counter electrode. The I3-/I- redox electrolyte circulates in the solar cell channel between the photoanode and intergrated electrode, while the [Fe(CN)6]4-/[Fe(CN)6]3- electrolyte circulates in the redox flow desalination part between the integrated electrode and counter electrode. This dye-sensitized solar-driven desalination cell is capable of achieving a maximum salt removal rate of 62.89 μg/(cm2·min) without consuming any electrical power. The combination of the solar cell and redox flow desalination is highly efficient with double functions of desalination and energy release using light as a driving force. This current research work is significant for the development of efficient and stable photoanode materials in photoelectrochemical desalination.

Au-Ag Alloy Nanocorals with Optimal Broadband Absorption for Sunlight-Driven Thermoplasmonic Applications

Noble metal nanoparticles are efficient converters of light into heat but typically cover a limited spectral range or have intense light scattering, resulting in unsuited for broadband thermoplasmonic applications and sunlight-driven heat generation. Here, Au-Ag alloy nanoparticles were deliberately molded with an irregular nanocoral (NC) shape to obtain broadband plasmon absorption from the visible to the near-infrared yet at a lower cost compared to pure Au nanostructures. The Au-Ag NCs are produced through a green and scalable methodology that relies on pulsed laser fragmentation in a liquid, without chemicals or capping molecules, leaving the particles surface free for conjugation with thiolated molecules and enabling full processability and easy inclusion in various matrixes. Numerical calculations showed that panchromism, i.e., the occurrence of a broadband absorption from the visible to the near-infrared region, is due to the special morphology of Au-Ag alloy NCs and consists of a purely absorptive behavior superior to monometallic Au or Ag NCs. The thermoplasmonic properties were assessed by multiwavelength light-to-heat conversion experiments and exploited for the realization of a cellulose-based solar-steam generation device with low-cost, simple design but competitive performances. Overall, here it is shown how laser light can be used to harvest solar light. Besides, the optimized broadband plasmon absorption, the green synthetic procedure, and the other set of positive features for thermoplasmonic applications of Au-Ag NCs will contribute to the development of environmentally friendly devices of practical utility in a sustainable world.

Solar distillation meets the real world: a review of solar stills purifying real wastewater and seawater

Solar energy-driven evaporation-based freshwater production is one of the sustainable ways to purify contaminated/salty water. Recent advances in solar absorbers' assemblies, design modifications, and integrations with heating sources improved the rate of freshwater productivity. However, the type of feed water affects the evaporation rate in a solar desalination system (SDS). Many studies used tap water with added contaminants to test the performance of a SDS and studied the water quality improvement. As a typical result, pH, total dissolved solids (TDS), and electrical conductivity (µS/cm) are reduced after solar evaporation. The performance of SDSs for real wastewaters are also important to understand, e.g., the reduction of high organic pollutants after solar evaporation. In this aspect, the main objective of the present work is to review solar distillation of real wastewaters and seawater by using SDSs. Further, the mechanism of a solar distiller with heat transfer principles, parameters affecting evaporation process, real wastewaters and seawaters purified in a solar distillation system, improvement of various parameters before and after solar evaporation, pathways of handling wastewaters, challenges, and future perspectives are discussed. Conclusively, SDSs are found to remove pollutants effectively after solar evaporation. The evaporation rate is relatively slower due to high concentration of pollutants that reduce vapor pressure. The COD removal of various real wastewaters, including sludge, kitchen, textile, palm oil, petroleum, water plant, and municipal wastewaters, was 98.13%, 97.85%, 96.84%, 96.71%, 87.99%, 86.99%, and 85.67%, respectively. The reduction rate of salt concentration in real seawater after evaporation in the solar distiller was 99.99%.

Enhancement of wastewater treatment performance using 3D printed structures: A major focus on material composition, performance, challenges, and sustainable assessment

In order to enhance the performance and sustainability of wastewater treatment technologies, researchers are showing keen interest in the development of novel materials which can overcome the drawbacks associated with conventional materials. In this context, 3D printing gained significant attention due to its capability of fabricating complex geometrics using different material compositions. The present review focuses on recent advancements of 3D printing applications in various physicochemical and biological wastewater treatment techniques. In physicochemical treatment methods, substantial research has been aimed at fabricating feed spacers and other membrane parts, photocatalytic feed spacers, catalysts, scaffolds, monoliths, and capsules. Several advantages, such as membrane fouling mitigation, enhanced degradation efficiency, and recovery and reusability potential, have been associated with the aforementioned 3D printed materials. While in biofilm-based biological treatment methods, the use of 3D printed bio-carriers has led to enhanced mass transfer efficiency and microbial activities. Moreover, the application of these bio-carriers has shown better removal efficiency of chemical oxygen demand (∼90%), total nitrogen (∼73%), ammonia nitrogen (95%), and total phosphorous (∼100%). Although the removal efficiencies were comparable with conventional carriers, 3D printed carriers led to ∼40% reduction in hydraulic retention time, which could significantly save capital and operational expenditures. This review also emphasizes the challenges and sustainability aspects of 3D printing technology and outlines future recommendations which could be vital for further research in this field.