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Yu C, Lin K, Chen X, Jiang S, Cao Y, Li W, Chen L, An K, Chen Y, Yu D, Kato K, Zhang Q, Gu L, You L, Kuang X, Wu H, Li Q, Deng J, Xing X. Superior zero thermal expansion dual-phase alloy via boron-migration mediated solid-state reaction. Nat Commun 2023; 14:3135. [PMID: 37253768 DOI: 10.1038/s41467-023-38929-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/02/2023] [Accepted: 05/22/2023] [Indexed: 06/01/2023] Open
Abstract
Rapid progress in modern technologies demands zero thermal expansion (ZTE) materials with multi-property profiles to withstand harsh service conditions. Thus far, the majority of documented ZTE materials have shortcomings in different aspects that limit their practical utilization. Here, we report on a superior isotropic ZTE alloy with collective properties regarding wide operating temperature windows, high strength-stiffness, and cyclic thermal stability. A boron-migration-mediated solid-state reaction (BMSR) constructs a salient "plum pudding" structure in a dual-phase Er-Fe-B alloy, where the precursor ErFe10 phase reacts with the migrated boron and transforms into the target Er2Fe14B (pudding) and α-Fe phases (plum). The formation of such microstructure helps to eliminate apparent crystallographic texture, tailor and form isotropic ZTE, and simultaneously enhance the strength and toughness of the alloy. These findings suggest a promising design paradigm for comprehensive performance ZTE alloys.
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Affiliation(s)
- Chengyi Yu
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Kun Lin
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China.
| | - Xin Chen
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Suihe Jiang
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Yili Cao
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Wenjie Li
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Liang Chen
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Ke An
- Neutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, TN, USA
| | - Yan Chen
- Neutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, TN, USA
| | - Dunji Yu
- Neutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, TN, USA
| | - Kenichi Kato
- RIKEN SPring-8 Center, 1-1-1 Kouto, Sayo-Cho, Sayo-gun, Hyogo, 679-5148, Japan
| | - Qinghua Zhang
- Beijing National Laboratory for Condensed Matter and Institute of Physics, Chinese Academy of Sciences, Beijing, 100190, China
| | - Lin Gu
- Beijing National Laboratory for Condensed Matter and Institute of Physics, Chinese Academy of Sciences, Beijing, 100190, China
| | - Li You
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Xiaojun Kuang
- Guangxi Key Laboratory of Electrochemical and Magnetochemical Functional Materials, College of Chemistry and Bioengineering, Guilin University of Technology, Guilin, 541004, P. R. China
| | - Hui Wu
- NIST Center for Neutron Research, National Institute of Standards and Technology, Gaithersburg, MD, 20899-6102, US
| | - Qiang Li
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Jinxia Deng
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China
| | - Xianran Xing
- Beijing Advanced Innovation Center for Materials Genome Engineering, and Institute of Solid State Chemistry, University of Science and Technology Beijing, Beijing, 100083, China.
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Wei H, Mei J, Xu Y, Zhang X, Li J, Xu X, Zhang Y, Wang X, Li M. Low-Temperature Rapid Sintering of Dense Cubic Phase ZrW2−xMoxO8 Ceramics by Spark Plasma Sintering and Evaluation of Its Thermal Properties. MATERIALS 2022; 15:ma15134650. [PMID: 35806769 PMCID: PMC9267346 DOI: 10.3390/ma15134650] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/07/2022] [Revised: 06/29/2022] [Accepted: 06/29/2022] [Indexed: 02/05/2023]
Abstract
In this study, we report a low-temperature approach involving a combination of a sol–gel hydrothermal method and spark plasma sintering (SPS) for the fabrication of cubic phase ZrW2−xMoxO8 (0.00 ≤ x ≤ 2.00) bulk ceramics. The cubic-ZrW2−xMoxO8 (0.00 ≤ x ≤ 1.50) bulk ceramics were successfully synthesized within a temperature range of 623–923 K in a very short amount of time (6–7 min), which is several hundred degrees lower than the typical solid-state approach. Meanwhile, scanning electron microscopy and density measurements revealed that the cubic-ZrW2−xMoxO8 (0.00 ≤ x ≤ 1.50) bulk ceramics were densified to more than 90%. X-ray diffraction (XRD) results revealed that the cubic phase ZrW2−xMoxO8 (0.00 ≤ x ≤ 1.5) bulk ceramics, as well as the sol–gel-hydrothermally synthesized ZrW2−xMoxO7(OH)2·2H2O precursors correspond to their respective pure single phases. The bulk ceramics demonstrated negative thermal expansion characteristics, and the coefficients of negative thermal expansion were shown to be tunable in cubic-ZrW2−xMoxO8 bulk ceramics with respect to x value and sintering temperature. The cubic-ZrW2−xMoxO8 solid solution can thus have potential applications in electronic devices such as heat sinks that require regulation of thermal expansion.
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Affiliation(s)
- Hui Wei
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
- Correspondence: ; Tel.: +86-187-2048-8702
| | - Jian Mei
- Baoji Oilfield Machinery Co., Ltd., Baoji 721002, China;
| | - Yan Xu
- Hefei Jingchuang Technology Co., Ltd., Hefei 231500, China; (Y.X.); (X.Z.)
| | - Xu Zhang
- Hefei Jingchuang Technology Co., Ltd., Hefei 231500, China; (Y.X.); (X.Z.)
| | - Jing Li
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Xiaoyong Xu
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Yang Zhang
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Xiaodong Wang
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Mingling Li
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
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