Designing Self-Supported Electrocatalysts for Electrochemical Water Splitting: Surface/Interface Engineering toward Enhanced Electrocatalytic Performance

Phosphorous Vacancy and Built-In Electric Field Effect of Co-Doped MoP@MXene Heterostructures to Tune Catalytic Activity for Efficient Overall Water Splitting

Developing cost-effective, durable bifunctional electrocatalysts is crucial but remains challenging due to slow hydrogen/oxygen evolution reaction (HER/OER) kinetics in water electrolysis. Herein, a combined engineering strategy of phosphorous vacancy (Vp) and spontaneous built-in electric field (BIEF) is proposed to design novel highly-conductive Co-doped MoP@MXene heterostructures with phosphorous vacancy (Vp-Co-MoP@MXene). Wherein, Co doping regulates the surface electronic structure and charge re-distribution of MoP, Vp induces more defects and active sites, while BIEF accelerates the interfacial charge transfer rate between Vp-Co-MoP and MXene. Therefore, the synergistic integration of Vp-Co-MoP/MXene efficiently decreases activation energy and kinetic barrier, thus promoting its intrinsically catalytic activity and structural stability. Consequently, the Vp-Co-MoP@MXene catalyst displays low overpotentials of 102.3/196.5 and 265.0/320.0 mV at 10/50 mA cm-2 for HER and OER, respectively. Notably, two-electrode electrolyzers with the Vp-Co-MoP@MXene bifunctional catalysts to achieve 10/50 mA cm-2, only need low-cell voltages of 1.57/1.64 V in alkaline media. Besides, experimental and theoretical results confirm that the hetero-structure effectively reduces hydrogen adsorption free energy and rate-determining-step energy barrier of OER intermediates, thereby greatly boosting its intrinsically catalytic activity. This work verifies an effective strategy to fabricate efficient non-precious bifunctional electro-catalysts for water splitting via combination engineering of phosphorous vacancy, cation doping, and BIEF.

Cerium-Doped Nickel Sulfide Nanospheres as Efficient Catalysts for Overall Water Splitting

The development of non-precious metal electrocatalysts with excellent activity and durability for electrochemical water splitting has always been a goal. Transition metal sulfides are attractive electrocatalysts for both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). In this article, we designed and constructed efficient catalysts with multiple synergistic interactions and synthesized Ce-NiS2@NF nanosphere using a solvothermal method. Ce-NiS2@NF exhibits excellent HER performance, OER performance, and overall water splitting capability in alkaline electrolytes, demonstrating good stability. The addition of Ce influences the activity of the catalysts, attributed to the synergistic interactions creating more active sites and higher intrinsic activity through the introduction of Ce heteroatoms. Additionally, the self-supported conductive substrate promotes electron transfer, enhancing the intrinsic activity and active site density of the catalyst. This study provides an in-depth investigation into structural design and performance enhancement, offering ideas for designing efficient catalysts for overall water electrolysis. This work provides an in-depth study in terms of structural design performance enhancement and provides ideas for designing efficient alkaline bifunctional catalysts. Valuable insights have been provided in elucidating the intrinsic mechanism of the catalytic activity of cerium-doped nickel sulfide nanospheres, thus providing new guidance in the field of energy conversion technology.

Self-Encapsulation of High-Entropy Alloy Nanoparticles inside Carbonized Wood for Highly Durable Electrocatalysis

High-entropy alloy nanoparticles (HEAs) show great potential in emerging electrocatalysis due to their combination and optimization of multiple elements. However, synthesized HEAs often exhibit a weak interface with the conductive substrate, hindering their applications in long-term catalysis and energy conversion. Herein, a highly active and durable electrocatalyst composed of quinary HEAs (PtNiCoFeCu) encapsulated inside the activated carbonized wood (ACW) is reported. The self-encapsulation of HEAs is achieved during Joule heating synthesis (2060 K, 2 s) where HEAs naturally nucleate at the defect sites. In the meantime, HEAs catalyze the deposition of mobile carbon atoms to form a protective few-layer carbon shell during the rapid quenching process, thus remarkably strengthening the interface stability between HEAs and ACW. As a result, the HEAs@ACW shows not only favorable activity with an overpotential of 7 mV at 10 mA cm-2 for hydrogen evolution but also negligible attenuation during a 500 h stability test, which is superior to most reported electrocatalysts. The design of self-encapsulated HEAs inside ACW provides a critical strategy to enhance both activity and stability, which is also applicable to many other energy conversion technologies.

Scalable One-Pot Fabrication of Carbon-Nanofiber-Supported Noble-Metal-Free Nanocrystals for Synergetic-Dependent Green Hydrogen Production: Unraveling Electrolyte and Support Effects

Electrocatalytic hydrogen evolution reactions (HER) are envisaged as the most promising sustainable approach for green hydrogen production. However, the considerably high cost often associated with such reactions, particularly upon scale-up, poses a daunting challenge. Herein, a facile, effective, and environmentally benign one-pot scalable approach is developed to fabricate MnM (M═Co, Cu, Ni, and Fe) nanocrystals supported over in situ formed carbon nanofibers (MnM/C) as efficient noble-metal-free electrocatalysts for HER. The formation of carbon nanofibers entails impregnating cellulose in an aqueous solution of metal precursors, followed by annealing the mixture at 550 °C. During the impregnation process, cellulose acts as a reactor for inducing the in situ reductions of MnM salts with the assistance of ether and hydroxyl groups to drive the mass production (several grams) of ultralong (5 ± 1 μM) carbon nanofibers ornamented with MnM nanoparticles (10-14 nm in size) at an average loading of 2.87 wt %. For better electrocatalytic HER benchmarking, the fabricated catalysts were tested over different working electrodes, i.e., carbon paper, carbon foam, and glassy carbon, in the presence of different electrolytes. All the fabricated MnM/C catalysts have demonstrated an appealing synergetic-effect-dependent HER activity, with MnCo/C exhibiting the best performance over carbon foam, close to that of the state-of-the-art commercial Pt/C (10 wt % Pt), with an overpotential of 11 mV at 10 mA cm-2, a hydrogen production rate of 2448 mol g-1 h-1, and a prolonged stability of 2 weeks. The HER performance attained by MnCo/C nanofibers is among the highest reported for Pt-free electrocatalysts, thanks to the mutual alloying effect, higher synergism, large surface area, and active interfacial interactions over the nanofibers. The presented findings underline the potential of our approach for the large-scale production of cost-effective electrocatalysts for practical HER.

Boosting the Electrocatalytic Water Splitting Performance Using Hydrophilic Metal-Organic Framework

In this study, we employed a rapid and efficient microwave method to synthesize Metal-Organic Framework (MOF-303), which was subsequently embedded onto Palladium/Carbon (Pd/C) electrodes. The resulting hybrid material, Pd/C@MOF-303, was thoroughly characterized, and its performance in the Hydrogen Evolution Reaction (HER) was systematically investigated. The Pd/C@MOF-303 composite exhibited remarkable improvements in HER performance compared to the unmodified Pd/C electrode. At a benchmark current density of 10 mA cm-2 , the overpotentials for Pd/C and Pd/C@MOF-303 were measured at 185 mV and 175 mV, respectively. This reduction in overpotential highlights the superior catalytic activity of the Pd/C@MOF-303 hybrid material in facilitating the HER. Furthermore, the Pd/C@MOF-303 electrode demonstrated enhanced HER activity, increased mass activity, and excellent charge transfer rates compared to its unmodified counterpart, Pd/C. The findings underscore the significance of the hydrophilic MOF-303 in tailoring the surface characteristics of electrocatalysts, thereby offering insights into the design principles for advanced materials with superior performance in electrochemical applications.

Surface defect-engineered Fe doping in layered Co-based complex as highly efficient bifunctional electrocatalysts for overall water splitting

The electrocatalytic splitting of water to produce hydrogen is regarded as an efficient and promising strategy but is limited by its large overpotential; thus, a highly efficient electrocatalyst is urgently needed. Mixed metal doping is an important strategy in defect engineering because the heteroatoms can change the intrinsic structure to form defects by affecting the atomic coordination mode and adjusting the electronic structure, which is often accompanied by morphological changes. Herein, two-dimensional layered bimetallic Co-pydc containing axially coordinated water molecules was selected by producing surface defects through Fe doping in Co centers as bifunctional electrocatalysts for OER and HER. The optimized Co0.59Fe0.41-pydc possesses outstanding OER performance with the lowest overpotential of 262 mV to reach j = 10 mA cm-2, and Co0.75Fe0.25-pydc possesses superior HER performance with the lowest overpotential of 96 mV at j = 10 mA cm-2. Furthermore, the overall water splitting device assembled with Co0.59Fe0.41-pydc@NF//Co0.59Fe0.41-pydc@NF affords a current density of 10 mA cm-2 at only 1.687 V. This work emphasizes the surface defects formed by tuning the electronic structure of metal centres accompanied with morphological changes of bimetallic dopants for efficient overall water splitting.

Self-supporting hierarchical Co3O4-nanowires@NiO-nanosheets core-shell nanostructure on carbon foam to form efficient bifunctional electrocatalyst for overall water splitting

Designing cost-effective and robust bifunctional electrocatalysts for oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is highly desired in hydrogen production from overall water splitting, but still suffers great challenges due to the sluggish catalytic OER/HER kinetics. In this paper, a surface/defect engineering strategy is developed to synthesize three-dimensional (3D) carbon foam (CF)-supported unique hierarchical Co3O4 nanowires@NiO nanosheets core-shell nanostructured catalyst (NiO@Co3O4/CF) with rich oxygen-vacancies as a novel bifunctional catalyst for alkaline water splitting electrolysis. Benefited from the synergy of the 3D hierarchical core-shell structure and rich oxygen vacancies, the as-obtained NiO@Co3O4/CF shows both excellent OER (η200 = 325 mV, η500 = 374 mV) and HER (η10 = 104 mV) activities with low Tafel slopes (64.26 mV dec-1 for OER and 109.14 mV dec-1 for HER, respectively) and outstanding stability. A simple overall water splitting electrolysis cell assembled by this bifunctional NiO@Co3O4/CF as both OER and HER catalysts requires only a cell voltage of 1.53 V to obtain the current density of 10 mA cm-2 and displays a long-term stability. This work has successfully developed an approach for rational design and novel synthesis of metal oxide hybrids as bifunctional electrocatalysts with high activity and stability for overall water splitting.

Engineering Morphology and Electron Redistribution of a Ni/WO3 Mott-Schottky Bifunctional Electrocatalyst for Efficient Alkaline Urea Splitting

Construction of the desired morphology and nanointerface to expose the active sites and modulate the electronic structure offers an effective approach to boosting urea splitting for energy-saving hydrogen generation. Herein, we fabricate a Ni/WO3 Mott-Schottky heterojunction electrocatalyst with a hedgehog-like structure supported on Ni foam toward alkaline urea splitting. Different Ni/WO3 morphologies, such as microspheres, hedgehog-like structures, octahedrons, and cubes, were obtained when various ratios of Ni/W feeds were used. The Mott-Schottky nanointerfaces between Ni and WO3 domains are visually confirmed by high-resolution transmission electron microscopy images, which also accelerated the charge transfer rate. Benefiting from the high electrochemically active surface area and enhanced charge transferability, the optimal Ni/WO3 electrode exhibits outstanding catalytic activity toward hydrogen generation with a low overpotential of 163 mV at 100 mA cm-2 in alkaline solution and reduced cell voltage of 1.67 V when coupled with urea oxidation reaction. Theoretical calculations reveal that the Ni sites in Ni/WO3 optimize the H adsorption energy (ΔGH*) with the |ΔGH*| value of 0.097 eV, much lower than that of Ni (0.35 eV) and WO3 (0.235 eV). This work demonstrates important guidance in designing an efficient electrocatalyst for urea splitting.

Synergetic Effect and Phase Engineering by Formation of Ti3C2Tx Modified 2H/1T-MoSe2 Composites for Enhanced HER

The typical semi conductivity and few active sites of hydrogen evolution of 2H MoSe2 severely restrict its electrocatalytic hydrogen evolution performance. At the same time, the 1T MoSe2 has metal conductivity and plentiful hydrogen evolution sites, making it feasible to optimize the electrocatalytic hydrogen evolution behavior of MoSe2 using phase engineering. In this study, we, through a simple one-step hydrothermal method, composed 1T/2H MoSe2, and then used newly emerging transition metal carbides with several atomic-layer thicknesses Ti3C2Tx to improve the conductivity of a MoSe2-based electrocatalyst. Finally, MoSe2@Ti3C2Tx was successfully synthesized, according to the control of the additional amount of Ti3C2Tx, to form a proper MoSe2/ Ti3C2Tx heterostructure with a better electrochemical HER performance. As obtained MoSe2@4 mg-Ti3C2Tx achieved a low overpotential, a small Tafel slope and this work offers additional insight into broadened MoSe2 and MXenes-based catalyst's electrochemical application.

Enriched Fe Doped on Amorphous Shell Enable Crystalline@Amorphous Core-Shell Nanorod Highly Efficient Electrochemical Water Oxidation

The rational design of efficient and cost-effective electrocatalysts for oxygen evolution reaction (OER) with sluggish kinetics, is imperative to diverse clean energy technologies. The performance of electrocatalyst is usually governed by the number of active sites on the surface. Crystalline/amorphous heterostructure has exhibited unique properties and opens new paradigms toward designing electrocatalysts with abundant active sites for improved performance. Hence, Fe doped Ni-Co phosphite (Fe-NiCoHPi) electrocatalyst with cauliflower-like structure, comprising crystalline@amorphous core-shell nanorod, is reported. The experiments uncover that Fe is enriched in the amorphous shell due to the flexibility of the amorphous component. Further density functional theory calculations indicate that the strong electronic interaction between the enriched Fe in the amorphous shell and crystalline core host at the core-shell interface, leads to balanced binding energies of OER intermediates, which is the origin of the catalyst-activity. Eventually, the Fe-NiCoHPi exhibits remarkable activity, with low overpotentials of only 206 and 257 mV at current density of 15 and 100 mA cm-2 . Unceasing durability over 90 h is achieved, which is superior to the effective phosphate electrocatalysts. Although the applications at high current remain challenges , this work provides an approach for designing advanced OER electrocatalysts for sustainable energy devices.

Recent advances in interface engineering of Fe/Co/Ni-based heterostructure electrocatalysts for water splitting

Among various methods of developing hydrogen energy, electrocatalytic water splitting for hydrogen production is one of the approaches to achieve the goal of zero carbon emissions. It is of great significance to develop highly active and stable catalysts to improve the efficiency of hydrogen production. In recent years, the construction of nanoscale heterostructure electrocatalysts through interface engineering can not only overcome the shortcomings of single-component materials to effectively improve their electrocatalytic efficiency and stability but also adjust the intrinsic activity or design synergistic interfaces to improve catalytic performance. Among them, some researchers proposed to replace the slow oxygen evolution reaction at the anode with the oxidation reaction of renewable resources such as biomass to improve the catalytic efficiency of the overall water splitting. The existing reviews in the field of electrocatalysis mainly focus on the relationship between the interface structure, principle, and principle of catalytic reaction, and some articles summarize the performance and improvement schemes of transition metal electrocatalysts. Among them, few studies are focusing on Fe/Co/Ni-based heterogeneous compounds, and there are fewer summaries on the oxidation reactions of organic compounds at the anode. To this end, this paper comprehensively describes the interface design and synthesis, interface classification, and application in the field of electrocatalysis of Fe/Co/Ni-based electrocatalysts. Based on the development and application of current interface engineering strategies, the experimental results of biomass electrooxidation reaction (BEOR) replacing anode oxygen evolution reaction (OER) are discussed, and it is feasible to improve the overall electrocatalytic reaction efficiency by coupling with hydrogen evolution reaction (HER). In the end, the challenges and prospects for the application of Fe/Co/Ni-based heterogeneous compounds in water splitting are briefly discussed.

Self-Supporting Co/CeO2 Heterostructures for Ampere-Level Current Density Alkaline Water Electrolysis

Remodeling the active surface through fabricating heterostructures can substantially enhance alkaline water electrolysis driven by renewable electrical energy. However, there are still great challenges in the synthesis of highly reactive and robust heterostructures to achieve both ampere-level current density hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Herein, we report a new Co/CeO₂ heterojunction self-supported electrode for sustainable overall water splitting. The self-supporting Co/CeO₂ heterostructures required only low overpotentials of 31.9 ± 2.2, 253.3 ± 2.7, and 316.7 ± 3 mV for HER and 214.1 ± 1.4, 362.3 ± 1.9, and 400.3 ± 3.7 mV for OER at 0.01, 0.5, and 1.0 A·cm^-2, respectively, being one of the best Co-based bifunctional electrodes. Electrolyzer constructed from this electrode acting as an anode and cathode merely required cell voltages of 1.92 ± 0.02 V at 1.0 A·cm^-2 for overall water splitting. Multiple characterization techniques combined with density functional theory calculations disclosed the different active sites on the anode and cathode, and the charge redistributions on the heterointerfaces that can optimize the adsorption of H and oxygen-containing intermediates, respectively. This study presents the tremendous prospective of self-supporting heterostructures for effective and economical overall water splitting.

Vanadium Oxide Nanosheet-Infused Functionalized Polysulfone Bipolar Membrane for an Efficient Water Dissociation Reaction

A high-performing bipolar membrane (BPM) was fabricated using functionalized polysulfones as the ion-exchange layers (IELs) and two-dimensional (2D) V₂O₅-nanosheets blended with polyvinyl alcohol (PVA) as the water dissociation catalyst (WDC) at the interfacial layer. The composite BPM showed a low resistance of 0.79 Ω cm², confirming the good contact between the IEL and WDC, much needed for the ionic conductivity. It also demonstrated high water dissociation performance with a water dissociation voltage of 1.11 V corresponding to a current density of 1.02 mA/cm² in the presence of a 1 M NaCl electrolytic solution. The functionalization of the polysulfone with -SO₃^- and R₄N⁺ groups successfully resulted in the increase of hydrophilicity of the polymer, thereby increasing the water uptake capacity of the membranes. The blending of 2D V₂O₅ nanosheets with PVA proved to be an effective WDC, as confirmed by the increased conductivity and efficiency of the water dissociation (WD) reaction. The 2D V₂O₅-ns have great potential toward water adsorption onto its surface, thereby interacting with the water molecules, weakening the bonding force of water, and dissociating it into H⁺ and OH^-. The transportation of coions across the membranes and generation of protons and hydroxyl ions at the interfacial layer are correlated with the change in the pH of the catholyte and anolyte as a function of current density during the WD reaction. The high performance of the composite BPM (BPM_VO-ns) was demonstrated at a higher current density of 100 mA/cm² with a WD resistance of 0.027 Ω cm². The durability was tested by subjecting it to 45 h of run at lower (1.02 mA/cm²) and higher (100 mA/cm²) current densities which display a negligible change in the interlayer voltage. Thus, the fabricated composite BPMs pave the way to be utilized for efficient and durable WD reactions under neutral electrolytic conditions.

Versatile Bifunctional and Supported IrNi Oxide Catalyst for Photoelectrochemical Water Splitting

Designing a high-performance electrocatalyst that operates with photon-level energy is of the utmost importance in order to address the world’s urgent energy concerns. Herein, we report IrNi nanoparticles uniformly distributed on cost-effective activated carbon support with a low mass loading of 3% by weight to drive the overall water splitting reaction under light illumination over a wide pH range. The prepared IrNi nanomaterials were extensively characterized by SEM/EDX, TEM, XRD, Raman, and UV-visible absorption spectroscopy. The experimental results demonstrate that when the Ir:Ni ratio is 4:1, the water splitting rate is high at 32 and 25 mA cm−2 for hydrogen (at −1.16 V) and oxygen evolution reactions (at 1.8 V) in alkaline electrolyte, respectively, upon the light irradiation (100 mW cm−2). The physical and electrochemical characterization of metal and alloy combinations show that the cumulative effect of relatively high crystallinity (among the materials used in this study), reduced charge recombination rate, and improved oxygen vacancies observed with the 4Ir1Ni@AC electrode is the reason for the superior activity obtained. A high level of durability for hydrogen and oxygen evolution under light illumination is seen in the chronoamperometric study over 15 h of operation. Overall water splitting examined in 0.1 M of NaOH medium at a 50 mV s−1 scan rate showed a cell voltage of 1.94 V at a 10 mA cm−2 current density.

Recent advances in hollow nanomaterials with multiple dimensions for electrocatalytic water splitting

Electrocatalytic water splitting has great research prospects in the production of green hydrogen energy, and electrocatalysts are the prerequisite. As widely employed efficient electrocatalysts, hollow nanostructures have attracted a lot of research attention due to their excellent catalytic activity and structural stability. Moreover, the abundant catalytically active sites and tunable morphology also make hollow nanomaterials promising electrocatalysts for water splitting. Despite these advantages, the industrial applications of these hollow nanocatalysts are impeded by limitations like the lack of effective synthesis methods and unclear formation mechanisms. Therefore, extensive efforts have been devoted to the development of efficient synthesis strategies to boost the development of more efficient hollow electrocatalysts, and great progress has been achieved in recent years. To gain a better understanding of the rapid development of hollow nanocatalysts for water splitting, we herein organize a review to summarize the recent synthetic methods and advantages of hollow materials with different dimensions. The specific advantages of hollow nanomaterials in electrocatalytic water splitting, such as abundant active sites, a stable structure, high mass transfer efficiency, and reduced aggregation of catalytic particles, are also summarized. Finally, the challenges and prospects of hollow nanostructures with multiple dimensions in electrocatalytic water splitting are further explored.