Pressure-Induced Self-Interlocked Structures for Expanded Graphite Composite Papers Achieving Prominent EMI Shielding Effectiveness and Outstanding Thermal Conductivities

Advanced multifunctional IGBT packing materials with enhanced thermal conductivity and electromagnetic wave absorption properties

Insulated-Gate Bipolar Transistors (IGBT) face limitations in high-frequency electronic applications due to heat accumulation and electromagnetic interference issues. To address these challenges, it is crucial to develop packing materials with excellent electromagnetic interference immunity and heat dissipation properties. In this research, a novel epoxy-based packing material (MDCF@C-ZrO2/EP) with high electromagnetic wave absorption and exceptional thermal transport properties was produced by employing a unique three-dimensional carbon structure-induced nanomaterial dispersion strategy. In particular, the three-dimensional MDCF structure effectively prevents packing agglomeration and fosters the formation of an abundant hetero-interface between MDCF and C-ZrO2, leading to improved impedance matching and enhanced electromagnetic wave dissipation capabilities. Remarkably, even at a mere 5 wt% filling level, the material demonstrates an impressive reflection loss value of -58.92 dB and a wide effective absorption bandwidth of 6.68 GHz, effectively covering the entire Ku-band. Additionally, the 3D MDCF@C-ZrO2 significantly enhances the phonon transport path and elevates the thermal conductivity of pure epoxy resin by an impressive ∼ 150%. As a result, this innovative research holds tremendous potential in enabling the application of IGBTs in high-power and high-frequency electronic components, while also contributing to the advancement of next-generation wireless communications and smart devices.

Self-Assembly TiO2-Ti3C2Tx Ball-Plate Structure for Highly Efficient Electromagnetic Interference Shielding

MXene is a promising candidate for the next generation of lightweight electromagnetic interference (EMI) materials owing to its low density, excellent conductivity, hydrophilic properties, and adjustable component structure. However, MXene lacks interlayer support and tends to agglomerate, leading to a shorter service life and limiting its development in thin-layer electromagnetic shielding material. In this study, we designed self-assembled TiO2-Ti3C2Tx materials with a ball-plate structure to mitigate agglomeration and obtain a thin-layer and multiple absorption porous materials for high-efficiency EMI shielding. The TiO2-Ti3C2Tx composite with a thickness of 50 μm achieved a shielding efficiency of 72 dB. It was demonstrated that the ball-plate structure generates additional interlayer cavities and internal interface, increasing the propagation path for an electromagnetic wave, which, in turn, raises the capacity of materials to absorb and dissipate the wave. These effects improve the overall EMI shielding performance of MXene and pave the way for the development of the next-generation EMI shielding system.

Facile Design of Flexible, Strong, and Highly Conductive MXene-Based Composite Films for Multifunctional Applications

Strong, conductive, and flexible materials with improving ion accessibility have attracted significant attention in electromagnetic interference (EMI) and foldable wearable electronics. However, it still remains a great challenge to realize high performance at the same time for both properties. Herein, a microscale structural design combined with nanostructures strategy to fabricate TOCNF(F)/Ti3 C2 Tx (M)@AgNW(A) composite films via a facile vacuum filtration process followed by hot pressing (TOCNF = TEMPO-oxidized cellulose nanofibrils, NW = nanowires) is described. The comparison reveals that different microscale structures can significantly influence the properties of thin films, especially their electrochemical properties. Impressively, the ultrathin MA/F/MA film with enhanced layer in the middle exhibits an excellent tensile strength of 107.9 MPa, an outstanding electrical conductivity of 8.4 × 106 S m-1 , and a high SSE/t of 26 014.52 dB cm2 g-1 . The assembled asymmetric MA/F/MA//TOCNF@CNT (carbon nanotubes) supercapacitor leads to a significantly high areal energy density of 49.08 µWh cm-2 at a power density of 777.26 µW cm-2 . This study proposes an effective strategy to circumvent the trade-off between EMI performance and electrochemical properties, providing an inspiration for the fabrication of multifunctional films for a wide variety of applications in aerospace, national defense, precision instruments, and next-generation electronics.

Scalable Fabrication of Nacre-Structured Graphene/Polytetrafluoroethylene Films for Outstanding EMI Shielding Under Extreme Environment

In this work, inspired by the great advantage of the unique "brick-mortar" layered structure as electromagnetic interference (EMI) shielding materials, a multifunctional flexible graphene nanosheets (GNS)/polytetrafluoroethylene (PTFE) composite film with excellent EMI shielding effects, impressive Joule heating performance, and light-to-heat conversion efficiency is fabricated based on the self-emulsifying process of PTFE. Both PTFE microspheres and nanofibers are employed together for the first time as "sand and cement" to build unique nacre-structured EMI shielding materials. Such configuration can obviously enhance the adhesion of composites and improve their mechanical property for the application under extreme environment. Moreover, the simple and effective repetitive roll pressing method can be used for the scalable production in industrialization. The GNS/PTFE composite film shows a high EMI shielding effectiveness (SE) of 50.85 dB. Furthermore, it has a high thermal conductivity of 16.54 W (m K)-1 , good flexibility, and recyclable properties. The excellent fire-resistant and hydrophobic properties of GNS/PTFE film also ensure its reliability and safety in practical application. In conclusion, the GNS/PTFE film demonstrates the potential for industrial manufacturing, and outstanding EMI shielding performance with high stability and durability, which has a broad application prospect for electronic devices in practical extreme outdoor environments.

Multiphase Molybdenum Carbide Doped Carbon Hollow Sphere Engineering: The Superiority of Unique Double-Shell Structure in Microwave Absorption

In order to achieve excellent electromagnetic wave (EMW) absorption properties, the microstructure design and component control of the absorber are critical. In this study, three different structures made of Mo₂ C/C hollow spheres are prepared and their microwave absorption behavior is investigated. The Mo₂ C/C double-shell hollow spheres consisting of an outer thin shell and an inner rough thick shell with multiple EMW loss mechanisms exhibit good microwave absorption properties. In order to further improve the microwave absorption properties, MoC_1-x /C double-shell hollow spheres with different crystalline phases of molybdenum carbide are prepared to further optimize the EMW loss capability of the materials. Finally, MoC_1-x /C double-shell hollow spheres with α-phase molybdenum carbide have the best microwave absorption properties. When the filling is 20 wt.%, the minimum reflection loss at 1.8 mm is -50.55 dB and the effective absorption bandwidth at 2 mm is 5.36 GHz, which is expected to be a microwave absorber with the characteristics of "thin, light, wide, and strong".

Design of Interconnected Carbon Fiber Thermal Management Composites with Effective EMI Shielding Activity

Heat dissipation efficiency and electromagnetic interference (EMI) shielding performance are vital to integration, miniaturization, and application of electronic devices. Flexible and designable polymer-based composites are promising candidates but suffer from unavoidable interfacial thermal resistances, anisotropic thermal conductivity, and low shielding of EMI limiting application. Herein, multifunctional epoxy resin (EP)-based composites with an interconnected carbon fibers (CFs) network structure containing a low thermal resistance interfacial were prepared by high-temperature calcination and infiltration. The coherent heat and electron transfer pathways constructed with self-oriented CFs cloth connected by carbon nanotubes (CNTs) converted from leaf-shaped zeolitic imidazolate frameworks (ZIF-L) and stable magnetic property provided by cobalt nanoparticles contained in the CNTs made composites to an integrated in-plane thermal conductivity of up to 7.50 W m^-1 K^-1, a through-plane thermal conductivity of 1.96 W m^-1 K^-1, and an EMI shielding effectiveness of 38.4 dB. Furthermore, the mechanical properties of CFs and the junction effect of CNTs endowed the composites with stability of mechanical property, thermal conductivity, and EMI shielding effectiveness after multiple bendings. The finite element simulation further verified the advantage of CFs network linked by CNTs on heat transfer. This work provides the desired design for the construction of a multifunctional polymer-based composite used in advanced electronic equipment.

Construction of heterointerfaces and honeycomb-like structure for ultrabroad microwave absorption

Heterointerface design is an effective strategy to improve the effective absorption bandwidth in electromagnetic wave EMW absorbing materials. In this paper, honeycomb-like Fe-doped tremella carbide composites (FCT) with a large number of heterogeneous interfaces were obtained by in-situ construction of multiphase composite particles (Fe₃C, Fe₃O₄, and a-Fe) during the carbonization process. The effects of Fe doping on the phase, structure, morphology, and absorption properties of FCT were investigated. The results show that the porous structure and the heterogeneous interface can significantly improve the electromagnetic wave absorption performance of FCT. Iron doping introduces a heterogeneous multiphase structure into FCT, which increases the interfacial loss and magnetic loss of the material, thereby improving the overall impedance matching of the material. FCT-4 composite exhibited excellent microwave attenuation capability with a reflection loss of -34.6 dB. Simultaneously, the widest effective absorption bandwidth is up to 8.84 GHz (9.16-18 GHz) with a matching thickness of 2.8 mm, which covers almost the entire X (8-12 GHz) and Ku (12-18 GHz) bands. Thus, this paper provides an effective strategy for the preparation of excellent electromagnetic wave absorbing materials by in situ construction of heterointerfaces.

Structural evolution of MXenes and their composites for electromagnetic interference shielding applications

Nowadays, the extensive utilization of electronic devices and equipment inevitably leads to severe electromagnetic interference (EMI) issues. Therefore, EMI shielding materials have drawn considerable attention, and great effort has been devoted to the exploration of high-efficiency EMI shielding materials. As a novel kind of 2D transition metal carbide material, MXenes have been widely investigated for EMI shielding in the past few years due to their extraordinary electrical conductivity, large specific surface area, light weight, and easy processability. In view of the great achievements in MXene-based materials for EMI shielding, herein, we reviewed the recent studies on the structural design and evolution of MXenes and their composites for EMI shielding. First, the methods for structural control of MXenes, including HF etching, in situ HF etching, fluorine-free etching, electrochemical etching, and molten salt etching, are systematically summarized. Then we illustrate the fundamental relationship between the microstructure of MXenes and the EMI shielding mechanism. In the following, the effects of different synthesis methods and structures of MXene-based composite materials as well as their EMI shielding performances are comprehensively discussed. Lastly, future prospects for the development of MXene-based composite materials in EMI shielding applications are commented on.