Effect of MnO2 Polymorphs' Structure on Low-Temperature Catalytic Oxidation: Crystalline Controlled Oxygen Vacancy Formation

Continuous and controllable synthesis of MnO2 adsorbents for H2S removal at low temperature

H2S is an extremely noxious impurity generated from nature and chemical industrial processes. High performing H2S adsorbents are required for chemical industry and environmental engineering. Herein, α-, γ-, and δ-MnO2 adsorbents with high sulfur capacity were synthesized through a continuous-flow approach with a microreactor system, achieving much higher efficiency than hydrothermal methods. The relationship between crystal structure and synthesis conditions such as residence time, reaction temperature, concentration of K+ in solution and reactant ratio is discussed. According to the H2S breakthrough tests at 150 °C, continuously prepared α-, γ-, and δ-MnO2 exhibited sulfur capacities of 669.5, 193.8 and 607.6 mg S/g sorbent, respectively, which was at a high level among the reported adsorbents. Such enhanced performance is related to the large surface area and mesopore volume, high reducibility, and a large number of oxygen species with high reactivity and mobility. Manganese sulfide and elemental sulfur were formed after desulfurization, which indicated the reaction consisted of two steps: redox and sulfidation of the sorbents. This study provides an innovative design strategy for the construction of nanomaterials with high H2S adsorption performances.

Ultrathin MnO2 with strong lattice disorder for catalytic oxidation of volatile organic compounds

Catalytic oxidation proves the most promising technology for volatile organic compounds (VOCs) abatement. Lattice disorder plays a crucial role in the catalytic activity of catalysts due to the exposure of more active sites. Inspired by this, we successfully prepared a series of ε-MnO2 with different lattice disorder defects via several simple methods and applied them to the catalytic oxidation of two typical VOCs (toluene and acetone). Various characterizations and performance tests confirm that the ultrathin (1.4-1.8 nm) structure and strong lattice disorder can enhance the low temperature reduction and reactive oxygen species, so that MnO2-R exhibits excellent toluene and acetone oxidation activities. In-situ DRIFTS tests were carried out to detect reaction intermediates in the toluene and acetone oxidation process on the catalyst surface. Moreover, we propose a possible synergistic mechanism for toluene and acetone mixtures catalytic oxidation. This work reveals the important role of lattice disorder defects in the catalytic oxidation of VOCs on Mn-based catalysts, and deepens the insights of the reaction path in toluene and acetone catalytic oxidation.

Highly Active and Water-Resistant Cu-Doped OMS-2 Catalysts for CO Oxidation: The Importance of the OMS-2 Synthesis Method and Cu Doping

Porous cryptomelane-type Mn oxide (OMS-2) has an outstanding redox property, making it a highly desirable substitute for noble metal catalysts for CO oxidation, but its catalytic activity still needs to be improved, especially in the presence of water. Given the strong structure-performance correlation of OMS-2 for oxidation reactions, herein, OMS-2 is synthesized by solid state (OMS-2S), reflux (OMS-2R), and hydrothermal (OMS-2H) methods, aiming to improve its CO oxidation performance through manipulating synthesis parameters to tailor its particle size, morphology, and crystallinity. Characterization shows that OMS-2S has the highest CO oxidation activity in the absence of water due to its low crystallinity, high specific surface area, large oxygen vacancy content, and good redox property, but the presence of water can greatly reduce its CO oxidation activity. Doping Cu into an OMS-2 can not only improve its CO oxidation activity but also greatly improve its water tolerance. The Cu-doped OMS-2S catalyst with ∼4 wt % Cu can achieve a T90 of 49 °C (1% CO/10% O2/N2 and WHSV = 60,000 mL·g-1·h-1), ranking among the lowest reported T90 values for Mn oxide-based CO oxidation catalysts, and it can maintain nearly 100% CO conversion in the presence of 5 vol % water for over 50 h. In situ DRIFTs characterization indicates that the good water resistance of Cu-doped OMS-2S can be attributed to the significantly suppressed surface hydroxyl group generation because of Cu doping. This work demonstrates the importance of the synthesis method and Cu doping in determining the CO oxidation activity and water resistance of OMS-2 and will provide guidance for synthesizing highly active and water-resistant CO oxidation catalysts.

Loading IrOx Clusters on MnO2 Boosts Acidic Water Oxidation via Metal-Support Interaction

Noble metal-based electrocatalysts are crucial for efficient acidic water oxidation to develop green hydrogen energy. However, traditional noble metal catalysts loaded on inactive substrates show limited intrinsic catalytic activity, and their large sizes have compromised the atom efficiency of these noble metals. Herein, IrOx nanoclusters with sizes below 2 nm, displaying high atom-utilization efficiency of Ir species, were supported on a redox-active MnO2 nanosubstrate (IrOx/MnO2) with different phases (α-MnO2, δ-MnO2, and ε-MnO2) to explore the optimal combination. Electrochemical measurements showed that IrOx/ε-MnO2 had excellent OER performance with a low overpotential of 225 mV at 10 mA cm-2 in 0.5 M H2SO4, superior to its counterpart, IrOx/α-MnO2 (242 mV) and IrOx/δ-MnO2 (286 mV). Moreover, it also delivered robust stability with no obvious change in operating potential at 10 mA cm-2 during 50 h of continuous operation. Combining the XPS results and Bader charge analysis, we demonstrated that the strong metal-support interactions of IrOx/ε-MnO2 could effectively regulate the electronic structures of the active Ir atoms and stabilize IrOx nanoclusters on supports to suppress their detachment, resulting in significantly enhanced catalytic activity and stability for acidic OER. DFT calculations further supported that the enhanced catalytic OER performance of IrOx/ε-MnO2 could be ascribed to the appropriate strength of interactions between the active Ir sites and the reaction intermediates of the potential-determining step (*O and *OOH) regulated by the redox-active substrates.

Transition Metal (Fe2O3, Co3O4 and NiO)-Promoted CuO-Based α-MnO2 Nanowire Catalysts for Low-Temperature CO Oxidation

As a toxic pollutant, carbon monoxide (CO) usually causes harmful effects on human health. Therefore, the thermally catalytic oxidation of CO has received extensive attention in recent years. The CuO-based catalysts have been widely investigated due to their availability. In this study, a series of transition metal oxides (Fe2O3, Co3O4 and NiO) promoted CuO-based catalysts supported on the α-MnO2 nanowire catalysts were prepared by the deposition precipitation method for catalytic CO oxidation reactions. The effects of the loaded transition metal type, the loading amount, and the calcination temperature on the catalytic performances were systematically investigated. Further catalyst characterization showed that the CuO/α-MnO2 catalyst modified with 3 wt% Co3O4 and calcined at 400 °C performed the highest CO catalytic activity (T90 = 75 °C) among the investigated catalysts. It was supposed that the loading of the Co3O4 dopant not only increased the content of oxygen vacancies in the catalyst but also increased the specific surface area and pore volume of the CuO/α-MnO2 nanowire catalyst, which would further enhance the catalytic activity. The CuO/α-MnO2 catalyst modified with 3 wt% NiO and calcined at 400 °C exhibited the highest surface adsorbed oxygen content and the best normalized reaction rate, but the specific surface area limited its activity. Therefore, the appropriate loading of the Co3O4 modifier could greatly enhance the activity of CuO/α-MnO2. This research could provide a reference method for constructing efficient low-temperature CO oxidation catalysts.

Multiple Interface Coupling in Ultrathin Mn-based Composites for Superior Catalytic Oxidation: Implications of Interface Coupling on Structural Defects

Manganese oxide has been recognized as one of the most promising gaseous heterogeneous catalysts due to its low cost, environmental friendliness, and high catalytic oxidation performance. The modulation of the interfacial coupling effect of manganese oxides by chemical means is considered a critical and effective way to improve the catalytic performance. Herein, a novel one-step synthetic strategy of highly-efficient ultrathin manganese-based catalysts is proposed through optimal regulation of metal/manganese oxide multi-interfacial coupling. Carbon monoxide (CO) and propane (C₃H₈) oxidation are employed as probe reactions to investigate the structure-catalytic mechanism - catalytic performance relationship. The ultrathin manganese (Mn)-based catalyst exhibits superior low-temperature catalytic activity with a 90% conversion of CO/C₃H₈ realized at 106℃ and 350℃. Subsequently, the effect of "interfacial effect" on the intrinsic properties of manganese oxides is revealed. The ultrathin appearance of two-dimensional (2D) manganese dioxide (MnO₂) nanosheets changes the binding force in the vertical direction, thus resulting in an increase in the average manganese-oxygen (Mn-O) bond length and exposing more surface defects. Besides, the introduction of Copper (Cu) species into the catalyst further weakens the Mn-O bond and promotes the generation of oxygen vacancies, which subsequently enhances the oxygen migration rate. This study provides new insights into the optimal design of transition metal oxide interfacial assemblies for efficient catalytic reactions.

Fabricating Uniform TiO2-CeO2 Solid Solution Supported Pd Catalysts by an In Situ Capture Strategy for Low-Temperature CO Oxidation

Support properties regulation has been a feasible method for the improvement of noble metal catalytic performance. For Pd-based catalysts, TiO₂-CeO₂ material has been widely used as an important support. However, due to the considerable discrepancy in the solubility product constant between titanium and cerium hydroxides, it is still challenging to synthesize a uniform TiO₂-CeO₂ solid solution in the catalysts. Herein, an in situ capture strategy was constructed to fabricate a uniform TiO₂-CeO₂ solid solution as supports for an enhanced Pd-based catalyst. The obtained Pd/TiO₂-CeO₂-iC catalyst possessed enriched reactive oxygen species and optimized CO adsorption capability, manifesting a superior CO oxidation activity (T₁₀₀ = 70 °C) and stability (over 170 h). We believe this work provides a viable strategy for precise characteristic modulation of composite oxide supports during the fabrication of advanced noble metal-based catalysts.

Comparative Study of α- and β-MnO2 on Methyl Mercaptan Decomposition: The Role of Oxygen Vacancies

As a representative sulfur-containing volatile organic compounds (S-VOCs), CH₃SH has attracted widespread attention due to its adverse environmental and health risks. The performance of Mn-based catalysts and the effect of their crystal structure on the CH₃SH catalytic reaction have yet to be systematically investigated. In this paper, two different crystalline phases of tunneled MnO₂ (α-MnO₂ and β-MnO₂) with the similar nanorod morphology were used to remove CH₃SH, and their physicochemical properties were comprehensively studied using high-resolution transmission electron microscope (HRTEM) and electron paramagnetic resonance (EPR), H₂-TPR, O₂-TPD, Raman, and X-ray photoelectron spectroscopy (XPS) analysis. For the first time, we report that the specific reaction rate for α-MnO₂ (0.029 mol g^-1 h^-1) was approximately 4.1 times higher than that of β-MnO₂ (0.007 mol g^-1 h^-1). The as-synthesized α-MnO₂ exhibited higher CH₃SH catalytic activity towards CH₃SH than that of β-MnO₂, which can be ascribed to the additional oxygen vacancies, stronger surface oxygen migration ability, and better redox properties from α-MnO₂. The oxygen vacancies on the catalyst surface provided the main active sites for the chemisorption of CH₃SH, and the subsequent electron transfer led to the decomposition of CH₃SH. The lattice oxygen on catalysts could be released during the reaction and thus participated in the further oxidation of sulfur-containing species. CH₃SSCH₃, S⁰, SO₃^2-, and SO₄^2- were identified as the main products of CH₃SH conversion. This work offers a new understanding of the interface interaction mechanism between Mn-based catalysts and S-VOCs.

Cordierite and citric acid regulate crystal structure of manganese oxide for effective selective catalytic reduction of nitrogen oxide

Catalyst is the key to effective selective catalytic reduction of nitrogen oxide, and developing catalyst is always one of the hottest topics in both field of industry and academy. In order to realize an industrial application, one catalyst must grow on a specific support. However, seldom work compared the difference of catalyst growth with or without support. In this work, Mn²⁺ growth on cordierite (a typical commercial catalyst support) was investigated. The formed active species were detailedly characterized. As a result, orthorhombic cordierite guided Mn²⁺ to form orthorhombic oxide (γ-MnO₂). In comparison, Mn²⁺ preferred to form tetragonal β-MnO₂ without the guide of cordierite. During the synthesis, cordierite and citric acid promoted γ-MnO₂ dispersion, increased growth of exposed (301) facet, and created lattice distortion between (301) and (101) planes. β-MnO₂ mainly exposed (101) facet. The best catalyst was γ-MnO₂, which was mostly dominated by (301) facet and had an obvious lattice distortion from 75° to 78° between (301) and (101) planes. In comparison, 0.1 g of the γ-MnO₂ reached a catalytic conversion rate 1.6 times bigger than 1.0 g of β-MnO₂ at 250 °C. This work helps to understand guiding effect of support on formed catalytic species, which is in favor of developing effective commercial catalysts for environmental pollutants.