Tailor-Made Distribution of Nanoparticles in Blend Structure toward Outstanding Electromagnetic Interference Shielding

A review on recent progress in polymer composites for effective electromagnetic interference shielding properties - structures, process, and sustainability approaches

The rapid proliferation and extensive use of electronic devices have resulted in a meteoric increase in electromagnetic interference (EMI), which causes electronic devices to malfunction. The quest for the best shielding material to overcome EMI is boundless. This pursuit has taken different directions, right from materials to structures to process, up to the concept of sustainable materials. The emergence of polymer composites has substituted metal and metal alloy-based EMI shielding materials due to their unique features such as light weight, excellent corrosion resistance, and superior electrical, dielectric, thermal, mechanical, and magnetic properties that are beneficial for suppressing the EMI. Therefore, polymer nanocomposites are an extensively explored EMI shielding materials strategy. This review focuses on recent research developments with a major emphasis on structural aspects and processing for enhancing the EMI shielding effectiveness of polymer nanocomposites with their underlying mechanisms and some glimpses of the sustainability approaches taken in this field.

Polymerized and Colloidal Ionic Liquids─Syntheses and Applications

The breadth and importance of polymerized ionic liquids (PILs) are steadily expanding, and this review updates advances and trends in syntheses, properties, and applications over the past five to six years. We begin with an historical overview of the genesis and growth of the PIL field as a subset of materials science. The genesis of ionic liquids (ILs) over nano to meso length-scales exhibiting 0D, 1D, 2D, and 3D topologies defines colloidal ionic liquids, CILs, which compose a subclass of PILs and provide a synthetic bridge between IL monomers (ILMs) and micro to macro-scale PIL materials. The second focus of this review addresses design and syntheses of ILMs and their polymerization reactions to yield PILs and PIL-based materials. A burgeoning diversity of ILMs reflects increasing use of nonimidazolium nuclei and an expanding use of step-growth chemistries in synthesizing PIL materials. Radical chain polymerization remains a primary method of making PILs and reflects an increasing use of controlled polymerization methods. Step-growth chemistries used in creating some CILs utilize extensive cross-linking. This cross-linking is enabled by incorporating reactive functionalities in CILs and PILs, and some of these CILs and PILs may be viewed as exotic cross-linking agents. The third part of this update focuses upon some advances in key properties, including molecular weight, thermal properties, rheology, ion transport, self-healing, and stimuli-responsiveness. Glass transitions, critical solution temperatures, and liquidity are key thermal properties that tie to PIL rheology and viscoelasticity. These properties in turn modulate mechanical properties and ion transport, which are foundational in increasing applications of PILs. Cross-linking in gelation and ionogels and reversible step-growth chemistries are essential for self-healing PILs. Stimuli-responsiveness distinguishes PILs from many other classes of polymers, and it emphasizes the importance of segmentally controlling and tuning solvation in CILs and PILs. The fourth part of this review addresses development of applications, and the diverse scope of such applications supports the increasing importance of PILs in materials science. Adhesion applications are supported by ionogel properties, especially cross-linking and solvation tunable interactions with adjacent phases. Antimicrobial and antifouling applications are consequences of the cationic nature of PILs. Similarly, emulsion and dispersion applications rely on tunable solvation of functional groups and on how such groups interact with continuous phases and substrates. Catalysis is another significant application, and this is an historical tie between ILs and PILs. This component also provides a connection to diverse and porous carbon phases templated by PILs that are catalysts or serve as supports for catalysts. Devices, including sensors and actuators, also rely on solvation tuning and stimuli-responsiveness that include photo and electrochemical stimuli. We conclude our view of applications with 3D printing. The largest components of these applications are energy related and include developments for supercapacitors, batteries, fuel cells, and solar cells. We conclude with our vision of how PIL development will evolve over the next decade.

Synthesis and characterization of Ag-doped cerium oxide nanoparticles for electromagnetic radiation shielding

In the current study, CeO2: Ag (0 and 11 mol) nanoparticles (NPs) were synthesized by solution combustion method using Aloevera extract as reducing agent. As-obtained NPs were characterized by standard techniques. Bragg's reflections confirm the formation of a single-phase cubic structure of CeO2:Ag NPs. Crystalline size is calculated using both the W-H plot and Scherrer's equation. Crystallite size found to decrease with increase in the dopant concentration. EDAX pattern confirmed the presence of Ce, O and Ag. Direct energy band calculated using Wood and Tauc's was found to be in the range of 2.9-2.2 eV for 0 and 11 mol, respectively. Fourier transformation infrared spectroscopy (FTIR) analysis confirmed the presence of the functional groups. Total shielding efficiency (SET) will give the best representation of EMI shielding properties. SET values calculated for a wide range of wavelengths are found to be as follows: near infrared (1.65 × 102 dB), mid infrared (9.78 × 101 dB) and far infrared (6.32 × 101 dB), followed by microwave region (MW) (6.46 × 101 dB), ultra-high frequency (UHF) (7.31 × 101 dB), very high frequency (VHF) (8.27 × 101 dB), high frequency (HF) (9.26 × 101 dB), medium frequency (MF) (1.02 × 102 dB), low frequency (LW) (1.12 × 102 dB), very low frequency (VLF) (1.22 × 102 dB), ultra-low frequency (ULF) (1.42 × 102 dB) and extremely low frequency (ELF) (1.52 × 102 dB). SET values of CeO2:Ag NPs are compared with other traditional materials and nanocomposites and found to be potential use in EMI shielding applications.

Interface Engineered Microcellular Magnetic Conductive Polyurethane Nanocomposite Foams for Electromagnetic Interference Shielding

Lightweight microcellular polyurethane (TPU)/carbon nanotubes (CNTs)/ nickel-coated CNTs (Ni@CNTs)/polymerizable ionic liquid copolymer (PIL) composite foams are prepared by non-solvent induced phase separation (NIPS). CNTs and Ni@CNTs modified by PIL provide more heterogeneous nucleation sites and inhibit the aggregation and combination of microcellular structure. Compared with TPU/CNTs, the TPU/CNTs/PIL and TPU/CNTs/Ni@CNTs/PIL composite foams with smaller microcellular structures have a high electromagnetic interference shielding effectiveness (EMI SE). The evaporate time regulates the microcellular structure, improves the conductive network of composite foams and reduces the microcellular size, which strengthens the multiple reflections of electromagnetic wave. The TPU/10CNTs/10Ni@CNTs/PIL foam exhibits slightly higher SE values (69.9 dB) compared with TPU/20CNTs/PIL foam (53.3 dB). The highest specific EMI SE of TPU/20CNTs/PIL and TPU/10CNTs/10Ni@CNTs/PIL reaches up to 187.2 and 211.5 dB/(g cm^-3), respectively. The polarization losses caused by interfacial polarization between TPU substrates and conductive fillers, conduction loss caused by conductive network of fillers and magnetic loss caused by Ni@CNT synergistically attenuate the microwave energy.

Ultrathin structures derived from interfacially modified polymeric nanocomposites to curb electromagnetic pollution

The use of electronic devices and wireless networks is increasing rapidly, and electromagnetic (EM) pollution remediation remains a challenge. We employed a unique approach to fabricate two ultrathin (approx. 53 μm) multilayered assemblies to address this. By sequentially stacking thin films of polyvinylidene difluoride (PVDF) and polycarbonate (PC) nanocomposites and interfacially locking them with a mutually miscible polymer (PMMA, polymethyl methacrylate), materials with enhanced structural properties and electromagnetic interference (EMI) shielding performance can be designed. Utilizing reduced graphene oxide (rGO) and molybdenum disulfide (MoS2) as a template, ferrite was grown on the surface to design two different nanohybrid structures (rGO-Fe3O4 and MoS2-Fe3O4). PVDF was composited with either rGO-Fe3O4 or MoS2-Fe3O4, and multiwall carbon nanotubes (CNTs) were dispersed in the PC component. As PC and PVDF are immiscible, their poor interface would result in inferior structural properties, which can be challenging in designing EMI shielding materials due to cyclic thermal fatigue. Hence, PMMA is sandwiched to interfacially stitch the components (PC and PVDF) and improve interfacial adhesion. This was confirmed using SEM/EDS and Raman mapping/imaging. The mechanical stability of the multilayered assemblies was characterized using a dynamic mechanical analyzer (DMA), and the storage modulus was found to be as high as 2767 MPa at 40 °C (@constant frequency and strain amplitude), for the multilayered film with rGO-Fe3O4 in PVDF, PMMA as a sandwich layer and CNTs in PC. A typical assembly of 9 multilayers (∼480 μm) with rGO-Fe3O4 in PVDF, and CNTs in PC, and interfacially stitched with PMMA gave rise to a high EMI shield effectiveness (SET) of -26.3 dB @ 26.5 GHz. This unique arrangement of a multilayered assembly suppressed EMI primarily by absorption.

The long-range π-conjugation between electron-rich species and multiwall carbon nanotubes influences the fluorescence lifetime and electromagnetic shielding

The efficient dispersion of carbon nanotubes in a given polymer matrix remains an open challenge. Unless addressed, the full potential of carbon nanotubes towards influencing electronic properties of a composite is far from being well understood. Although several reports are available in an open forum that addresses this challenge using various strategies, a mechanistic insight is still lacking. Herein, we have conjugated different electron-rich species with multi-walled carbon nanotubes. We systematically studied their properties by fluorescence lifetime measurements using time-correlated single-photon counting and by density functional theory. Although such conjugations vary with the electronic structure of the electron-rich species, theoretical and computational modeling sheds more light on the actual orientation of such conjugation. Taken together, the fluorescence lifetime and the type of conjugation allowed us to gain mechanistic insight into this conjugation, which further influenced several key properties of the composites. Herein, we attempted to understand these factors influencing the electrical conductivity, and electromagnetic (EM) shielding efficiency in the composite. With the addition of aminoanthracene, which established a T-shaped conjugation with multiwall carbon nanotubes (2 wt%), a remarkable -25 dB shielding effectiveness was achieved with 87% absorption for a shielding material of just 1 mm thick. The actual shielding mechanism, effect of the electronic structure, and the co-relation with the fluorescence lifetime opens new avenues in designing composite-based EM shielding materials.

Toxicity evaluation of barium ferrite nanoparticles in bacteria, yeast and nematode

Barium ferrite nanoparticles (BaFeNPs) are a permanent magnetic nanomaterial widely used in electrical energy storage, recording media or in the improvement of the magnetic properties of other nanoparticles (NPs). However, the information about the toxicity of BaFeNPs is almost non-existent. Thus, in the present work, the antimicrobial effect of BaFeNPs was evaluated for the first time in gram-negative and gram-positive bacteria and yeast showing neither antibacterial nor antifungal activity at moderate concentrations. On the other hand, in order to assess the in vivo toxicity of BaFeNPs the model organism Caenorhabditis elegans was used and ingestion, survival, reproduction and ROS production were evaluated in worms treated with different concentrations of BaFeNPs. Our results show that worms ingest these NPs through the digestive system affecting survival, reproduction and ROS production.

High-performance broadband electromagnetic interference shielding optical window based on a metamaterial absorber

An excellently transparent metamaterial-based electromagnetic interference (EMI) shielding window with broadband absorption is presented theoretically and demonstrated experimentally. The window is composed of double split circular ring (SCR) elements whose absorption spectra feature two mild resonant peaks. Indium-tin-oxide (ITO) with resonant patterns is utilized as the material to induce high ohmic loss and broaden the absorption bandwidth. The window achieves strong absorptivity, > 90%, covering an ultrawide frequency range of 7.8-18.0 GHz. Moreover, the measured shielding effectiveness (SE) of the window is > 18.25 dB, at 7.0-18.0 GHz, while the average optical transmittance is fixed at ∼73.10% in the visible-near-infrared (Vis-NIR) region of 400-1,500 nm. Further, the absorption mechanism is revealed by designing an equivalent circuit model and studying the distributions of the electric field and surface currents of the structure. Furthermore, a specific design feature also makes our device insensitive to the incident angle and the polarization state of the impinging microwave. The 90% absorption and shielding performance of the proposed optical window avail it for a wide range of great potential applications, such as the displays of military and medical precision devices.

Room-Temperature Ferromagnetic Sr3YCo4O10+δ and Carbon Black-Reinforced Polyvinylidenefluoride Composites toward High-Performance Electromagnetic Interference Shielding

In this study, we fabricated composites of conducting carbon black (CB), room-temperature ferromagnetic Sr₃YCo₄O_10+δ (SYCO) and polyvinylidenefluoride (PVDF) by the solution mixing and coagulation method for the first time. During the nucleation process of PVDF, the presence of SYCO and CB individually facilitates the crystallization of polar β and semipolar γ phases along with the nonpolar α phase in PVDF. The dc electrical conductivity of PVDF raised from 1.54 × 10^-8 to 9.97 S/m with the addition of 30 wt % of CB, and it is nearly constant with respect to the SYCO content. The PVDF/CB/SYCO composites (PCS) possess high permittivity and its variation is in accordance with the content of polar phases in PVDF. Moreover, the complex permittivity and permeability spectra from 10 MHz to 1 GHz indicate that the dielectric loss dictates over magnetic loss in these composites. The electromagnetic interference shielding effectiveness (EMI SE) of PCS composites is higher than that of PVDF/CB and PVDF/SYCO composites in the 8.2-18 GHz region. Addition of SYCO in the PVDF/CB matrix enhances shielding by dominated absorption with minimal reflection. The analysis of the shielding mechanism suggests that in addition to conducting and magnetic losses due to CB and SYCO, respectively, the synergy among CB, SYCO, and PVDF promotes shielding by matching the input impedance to that of free space, enhancing multiple internal reflections from SYCO and subsequent absorption by CB, eddy current losses, dielectric damping losses, interfacial polarization losses, and so forth. These different mechanisms result in an enhanced EMI SE of 50.2 dB for the PCS-40 composite for a thickness of 2.5 mm.

Fabrication of hierarchical TiO2 coated Co20Ni80 particles with tunable core sizes as high-performance wide-band microwave absorbers

Multifunctional composite microspheres with a Co₂₀Ni₈₀ core and anatase TiO₂ shells (Co₂₀Ni₈₀@TiO₂) are synthesized by combining a solvothermal reaction and a calcination process, and include a series of microspheres with different core sizes (100 nm, 500 nm and 1 μm). The mechanism of self-assembly of the primary particles has been effective in both the fabrication of the core and the process of coating. The obtained core-shell particles possess superior monodispersity, size uniformity, and tailored core sizes, and are characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Furthermore, the electromagnetic shielding performance of the microspheres is investigated in terms of the theory of transmission lines. The Co₂₀Ni₈₀@TiO₂ core-shell particle (CoNi@TiO₂) with a well-defined core size of 500 nm demonstrates a remarkable wide-band electromagnetic shielding performance of up to 6.2 GHz (10.0-16.2 GHz, <-10 dB) within 2-18 GHz, which is due to the tunable multi-component hierarchical structure of the particles and contributes to the complex permittivity and permeability and the multiple scattering loss of the microwave. The Co₂₀Ni₈₀@TiO₂ particle with a specific core size (500 nm) is a promising candidate for the wide-band electromagnetic shielding materials, gathering increasing interest from researchers.

Light weight and flexible poly(ether ether ketone) based composite film with excellent thermal stability and mechanical properties for wide-band electromagnetic interference shielding

Capitalizing on wrapped MWCNTs and high-temperature lubricants produce a light weight and flexible poly(ether ether ketone) composite film with excellent thermal stability and mechanical property for wide-band electromagnetic interference shielding.

Large-area potassium-doped highly conductive graphene films for electromagnetic interference shielding

As promising carbonaceous films, graphene films (GF) have exhibited many remarkable mechanical and electrical/thermal properties of great potential for wide functional applications. However, the electrical conductivity of GF still needs to be improved and the limitation lies in the low carrier density of pure graphene. Here, we presented a post-doping method for large-area potassium doped graphene films (GF-K) and promoted the electrical conductivity of GF approaching benchmark metals. The macroscopic-assembled GF-K shows a similar color to graphite intercalation compounds. The potassium doping increased the carrier density of the GF without undermining the electronic quality of the graphene unit. The doping concentration was optimized to prepare stage-2 GF-K (C₂₄K) with the highest electrical conductivity (1.49 × 10⁷ S m^-1), holding merits of low density (1.63 g cm^-3), and high flexibility. Doped GF with better specific electrical conductivity than copper showed outstanding electromagnetic interference shielding performance. Shielding effectiveness (SE) increased from 70-85 dB for graphene film (GF) to over 130 dB for GF-K only at 31 μm thickness, which is among the best SEs in previous reports. The combination of high specific conductivity, mechanical flexibility, high EMI SE, light weight, and facile productivity enables GF-K to be promising in many high-end EMI applications such as aerospace and wearable devices.

FeCo-Anchored Reduced Graphene Oxide Framework-Based Soft Composites Containing Carbon Nanotubes as Highly Efficient Microwave Absorbers with Excellent Heat Dissipation Ability

Conducting polymer composites containing ferromagnetic grafted-graphene derivatives are already appreciated for their lightweight, flexibility, and cost effectiveness in terms of microwave absorption. To further leverage the said properties of this wonder material, we propose a highly efficient replacement by blending conducting multiwall carbon nanotube (MWCNT) and FeCo anchored covalent cross-linked reduced graphene oxide (rGO) with poly(vinylidene fluoride) (PVDF). Interconnected conducting network of MWCNTs introduces higher electrical conductivity in the blend which is essential for microwave absorption. FeCo-anchored porous interconnected rGO framework was designed via solvent-mediated in situ coreduction in the presence of Fe(II) and Co(II) precursors. Resulting cross-linked-rGO/FeCo displays fascinating coexistence of ferromagnetism and conducting-dielectric behavior, while largely preserving the robust 3D porous interconnected structure. Coupled with conducting MWCNTs, diamine cross-linked rGO/FeCo in a soft polymer matrix yields remarkably high total shielding effectiveness (SE_T) of -41.2 dB at 12 GHz, for a meager 10 wt % filler content. In addition, the composite materials display efficient heat dissipation abilities in conjunction with the trend in their thermal conductivities. This new-age microwave-absorbing material, powered by multifunctionality and tunable magnetodielectric properties, henceforth offers an amendable, cost-effective replacement to the existing solutions.

Light Scattering in Nanoparticle Doped Transparent Polyimide Substrates

Here we demonstrate a simple and effective method of fabricating polymeric scattering substrate for flexible organic light-emitting diodes (OLEDs) that require no costly patterning, etching, or molding processes, aspects that are desirable for the commercialization of large-scale lighting panels. Systematic study of the influences of relative index of refraction, particle size, and doping concentration on transmittance and haze of transparent colorless polyimide (cPI) films was carried out. It was found that the reduction of transmittance and haze of the doped films decreases along with the decrease of the difference of refractive index between the particles and polymer matrix, and it could be compensated by the increase of particle size or doping concentration.

Absorption-Dominated Electromagnetic Wave Suppressor Derived from Ferrite-Doped Cross-Linked Graphene Framework and Conducting Carbon

To minimize electromagnetic (EM) pollution, two key parameters, namely, intrinsic wave impedance matching and intense absorption of incoming EM radiation, must satisfy the utmost requirements. To target these requirements, soft conducting composites consisting of binary blends of polycarbonate (PC) and poly(vinylidene fluoride) (PVDF) were designed with doped multiwalled carbon nanotubes (MWCNTs) and a three-dimensional cross-linked graphene oxide (GO) framework doped with ferrite nanoparticles. The doping of α-MnO₂ onto the MWCNTs ensured intrinsic wave impedance matching in addition to providing conducting pathways, and the ferrite-doped cross-linked GO facilitated the enhanced attenuation of the incoming EM radiation. This unique combination of magnetodielectric coupling led to a very high electromagnetic shielding efficiency (SE) of -37 dB at 18 GHz, dominated by absorption-driven shielding. The promising results from the composites further motivated us to rationally stack individual composites into a multilayer architecture following an absorption-multiple reflection-absorption pathway. This resulted in an impressive SE of -57 dB for a thin shield of 0.9-mm thickness. Such a high SE indicates >99.999% attenuation of the incoming EM radiation, which, together with the improvement in structural properties, validates the potential of these materials in terms of applications in cost-effective and tunable solutions.

Achieving a low electrical percolation threshold and superior mechanical performance in poly(l-lactide)/thermoplastic polyurethane/carbon nanotubes composites via tailoring phase morphology with the aid of stereocomplex crystallites

We demonstrate a facile strategy to fabricate highly conductive PLLA/TPU/CNTs composites with very low percolation threshold and good stiffness–toughness balance via constructing stereocomplex crystallites in PLLA melt to tailor phase morphology.

Compatibility-tuned distribution of nanoparticles in co-continuous rubber structures toward microwave absorption enhancement

Carbon black incorporated natural rubber/epoxidized natural rubber composites with enhanced microwave absorption capacity have been designed by a novel approach of compatibility-tuned nanoparticles distribution in co-continuous rubber blends.

Phase specific dispersion of functional nanoparticles in soft nanocomposites resulting in enhanced electromagnetic screening ability dominated by absorption

Phase specific localisation of MWNTs and magnetic FeNi alloy particles resulted in significant electromagnetic (EM) shielding effectiveness in binary co-continuous blends of PVDF and SMA.

Tuning the Shape Anisotropy and Electromagnetic Screening Ability of Ultrahigh Magnetic Polymer and Surfactant-Capped FeCo Nanorods and Nanocubes in Soft Conducting Composites

Herein, we demonstrate that very high electromagnetic (EM) shielding efficiency can be achieved by dispersing nanoengineered FeCo anisometric nanostructures in a poly(vinylidene difluoride) matrix in the presence of conductive nanofillers (multiwall carbon nanotubes, MWCNTs). The FeCo nanorods (∼800 nm) and nanocubes (∼100 nm) were fabricated by a facile surfactant and polymer-assisted one-pot borohydride reduction method. The growth mechanism depicted a two-directional growth for cubes, whereas for nanorods, a unidirectional growth pattern across the (110) plane was evident. A total shielding effectiveness (SE_T) of -44 dB at 18 GHz was achieved for a particular combination of FeCo nanorods and MWCNT, and for nanocube-based composites, it was found to be -39 dB at 18 GHz. It was observed from zero field cooled-field cooled curves that the samples displayed room temperature ferromagnetism. An excellent correlation between high aspect ratio FeCo nanorod and superior EM absorption (89%) was explored, pertaining to the fact that nanorods possessed higher magnetic saturation (177.1 emu/g) and coercivity (550 Oe) in contrast to the nanocubes with similar composition. Furthermore, theoretical insight into the mechanism revealed a high degree of interface scattering between conductive MWCNT and magnetic loss components, giving rise to an excellent synergy between magnetic and dielectric parts.

Electromagnetic shielding and mechanical properties of thermally stable poly(ether ketone)/multi-walled carbon nanotube composites prepared using a twin-screw extruder equipped with novel fractional mixing elements

A light weight, mechanically strong and thermally stable efficient EMI shielding material based on PEK/MWCNT composites prepared using a twin-screw extruder equipped with novel fractional mixing elements (for enhanced mixing) is reported.

Construction of a carbon fiber based layer-by-layer (LbL) assembly – a smart approach towards effective EMI shielding

Construction of ultrathin multilayer polymer nanocomposite films with tailor-made properties have been achieved to suppress incoming EM radiation with 52 dB shielding effectiveness at 18 GHz.