Understanding the Impact of Poly(ethylene oxide) on the Assembly of Lignin in Solution toward Improved Carbon Fiber Production

Critical Techniques for Overcoming the Diffusion Limitations in Heterogeneously Catalytic Depolymerization of Lignin

Heterogeneously catalyzed depolymerization of lignin to value-added chemicals is increasingly attractive but highly challengeable. Particularly, the diffusion limitation of lignin macromolecule to the solid catalyst surface is a big barrier, which significantly decreases the yield of monomer while increasing char formation. Therefore, for the potential industrial utilization of lignin, new knowledge focused on the size of lignin particles is of great importance to offer guidance for promoting lignin depolymerization and suppressing condensation in the heterogeneously catalytic systems. In this Review, the size of lignin particles and macromolecules are summarized. Previous approaches for improving the mass diffusion including enhancing the solubility of lignin and exploitation of hierarchical and "solubilized" materials are also discussed. Based on these, a constructive perspective is proposed. Thus, this work provides a new insight on the rational design of heterogeneous catalytic techniques for efficient utilization of the aromatic polymer of lignin.

Recent advancements in lignocellulose biomass-based carbon fiber: Synthesis, properties, and applications

A growing need to reduce the global carbon footprint has prompted all sectors to make significant efforts in this direction. For example, there has been much focus on green carbon fiber sustainability. For example, it was found that the polyaromatic heteropolymer lignin might act as an intermediary in synthesising carbon fiber. Biomass is seen as a potential carbon accommodated solid natural sources that protects the nature and has a big overall supply and widespread distribution. With growing environmental concern in recent years, biomass has gained appeal as a raw material for production of carbon fibers. Especially, the positives of lignin material include its reasonable budget, sustainability, and higher carbon content, which makes it a dominating precursor. This review has examined a variety of bio precursors that help produce lignin and have higher lignin concentrations. In addition, there has been much research on plant sources, lignin types, factors affecting carbon fiber synthesis, spinning methods, stabilization, carbonization, and activation the characterisation techniques used for the lignin carbon fiber to comprehend the structure and features. In addition, an overview of the applications that use lignin carbon fiber has been provided.

Determination of the Structures of Lignin Subunits and Nanoparticles in Solution by Small-Angle Neutron Scattering: Towards Improving Lignin Valorization

Lignin nanoparticles (LNPs) are usually produced from lignin solution through supersaturation. The structure of the lignin in solution is still poorly understood due to structural variability of isolated lignins. Here, lignins were extracted from different plants to establish a general pattern of their structure in several lignin solvents. Lignin molecules (lignin subunits) and larger aggregates were observed in dimethyl sulfoxide (DMSO), ethylene glycol (EG) and 0.1 N NaOD solutions by small-angle neutron scattering (SANS). It was proposed that the aggregates were composed of lignin subunits with a higher molecular weight and a higher ratio of the aliphatic to phenolic hydroxyl groups. The size, shape, and compactness are important factors that affect the uses of the LNPs, which were obtained from the SANS data for the first time. A discrepancy in the radius between SANS and DLS was discovered, pointing to a large hydration shell around the LNPs in aqueous solutions. The cytotoxicity of the corncob lignin, kraft lignin, and their LNPs were measured and compared.

Towards producing high-quality lignin-based carbon fibers: A review of crucial factors affecting lignin properties and conversion techniques

The production of low-cost and high-quality carbon fibers (CFs) from biorenewable lignin precursors has been of worldwide interest for decades. Although numerous works have been reported and the proposed "1.72 GPa/172 GPa" target set by the Department of Energy (DOE) has been closely met in a few studies, most lignin-based CFs (LCFs) have poor strength properties compared to industrial PAN (polyacrylonitrile)-based CFs. The production of LCFs involves several steps, and the final quality of LCFs is governed by both lignin's properties and the manufacturing processes. Therefore, understanding the key factors of producing high quality LCF is of high importance. In this review, we firstly outlined several lignin's properties (e.g., impurities, thermal properties, molecular structure) that may play important role in determining its processability and suitability as carbon fiber precursor. Secondly, conversion strategies include spinning, stabilization and carbonization, and corresponding parameters influencing the final quality of LCF are comprehensively analyzed. Last, additional characterization methods are proposed as a means to facilitate analyzing of lignin and LCF. This review attempts to provide insights towards high-quality LCF production from both material and manufacturing aspects.

Ragauskas A. Recent Advances in the Application of Functionalized Lignin in Value-Added Polymeric Materials

The quest for converting lignin into high-value products has been continuously pursued in the past few decades. In its native form, lignin is a group of heterogeneous polymers comprised of phenylpropanoids. The major commercial lignin streams, including Kraft lignin, lignosulfonates, soda lignin and organosolv lignin, are produced from industrial processes including the paper and pulping industry and emerging lignocellulosic biorefineries. Although lignin has been viewed as a low-cost and renewable feedstock to replace petroleum-based materials, its utilization in polymeric materials has been suppressed due to the low reactivity and inherent physicochemical properties of lignin. Hence, various lignin modification strategies have been developed to overcome these problems. Herein, we review recent progress made in the utilization of functionalized lignins in commodity polymers including thermoset resins, blends/composites, grafted functionalized copolymers and carbon fiber precursors. In the synthesis of thermoset resins such as polyurethane, phenol-formaldehyde and epoxy, they are covalently incorporated into the polymer matrix, and the discussion is focused on chemical modifications improving the reactivity of technical lignins. In blends/composites, functionalization of technical lignins is based upon tuning the intermolecular forces between polymer components. In addition, grafted functional polymers have expanded the utilization of lignin-based copolymers to biomedical materials and value-added additives. Different modification approaches have also been applied to facilitate the application of lignin as carbon fiber precursors, heavy metal adsorbents and nanoparticles. These emerging fields will create new opportunities in cost-effectively integrating the lignin valorization into lignocellulosic biorefineries.

Cellulose-lignin composite fibres as precursors for carbon fibres. Part 1 - Manufacturing and properties of precursor fibres

Cellulose-lignin composite fibres were spun from ionic liquid (IL) solutions by dry-jet wet spinning. Birch pre-hydrolysed Kraft (PHK) pulp and organosolv beech (BL) or spruce lignin (SL) were dissolved in the IL 1,5-diazabicyclo[4.3.0]non-5-enium acetate ([DBNH]OAc) to prepare spinning dopes. Fibres with lignin concentrations of up to 50 % were spun successfully. The fibres were analysed focusing on important properties for the production of carbon fibres (CF). Due to the higher molar mass of the SL compared to the BL, SL showed higher stability in the spinning process, giving higher lignin content in the final fibres. The CF yield after carbonization increased with increasing lignin content. The higher carbon content of SL compared to BL, resulted in moderately higher CF yield of the SL fibres, compared to fibres with BL. Overall, the produced cellulose-lignin composite fibres show great potential as precursors for CF production.

Excess spectroscopy and its applications in the study of solution chemistry

Characterization of structural heterogeneity of liquid solutions and the pursuit of its nature have been challenging tasks to solution chemists. In the last decade, an emerging method called excess spectroscopy has found applications in this area. The method, combining the merits of molecular spectroscopy and excess thermodynamic functions, shows the ability to enhance the apparent resolution of spectra, provides abundant information concerning solution structures and intermolecular interactions. In this review, the thinking and mathematics of the method, as well as its developments, are presented first. Then, research progress related to the exploration of the method is thoroughly reviewed. The materials are classified into two parts, small-molecular solutions and ionic liquid solutions. Finally, potential challenges and the perspective for further development of the method are discussed.

Bio-cleaning improves the mechanical properties of lignin-based carbon fibers

Production of carbon fibers (CF) using renewable precursors has gained importance particularly in the last decade to reduce the dependency on conventional petroleum-based precursors. However, pre-treatment of these renewable precursors is still similar to that of conventional ones. Little work is put into greener pre-treatments and their effects on the end products. This work focuses on the use of bio-cleaned lignin as a green precursor to produce CF by electrospinning. Bio-cleaned kraft lignin A (Bio-KLA) and uncleaned kraft lignin A (KLA) were used to explore the effect of bio-cleaning on the diameter and mechanical properties of lignin fibers and CF. The effect of electric field, lignin-to-poly(ethylene oxide) (PEO) ratio and PEO molecular weight (MW) were evaluated by 3³ factorial design using Design of Experiment (DOE). The electrospinning process parameters were optimized to obtain a balance between high elastic modulus and small fiber diameter. The model predicted optimized conditions were 50 kV m⁻¹ electric field, 95/5 lignin-to-PEO ratio and 1000 kDa MW of PEO. When compared to KLA, Bio-KLA CFs showed a 2.7-fold increase in elastic modulus, 2-fold increase in tensile strength and 30% decrease in fiber diameter under the same optimum conditions. The results clearly show that bio-cleaning improved the mechanical properties of lignin derived CF.

Waste lignin (KLA) and bio-cleaned lignin (Bio-KLA) precursors, used to produce parameter-optimized-electrospun carbon fibers showed improved mechanical properties for Bio-KLA.

On the solution structure of kraft lignin in ethylene glycol and its implication for nanoparticle preparation

Ethylene glycol (EG) starts to attract attention as a robust solvent for lignin processing. However its solution structure has not been revealed. In this effort, small angle neutron scattering (SANS) and dynamic light scattering are used to understand the dissolution of kraft lignin in EG and the impact of the resultant solution structure on nanoparticle preparation. Lignin solutions with different concentrations (0.6 to 13.0 wt%) were explored by SANS, allowing evaluation of the solvent quality, the conformation of lignin subunits and their aggregation in EG. Molecular interactions between EG and lignin were discussed and compared to those between DMSO and lignin. The process of nanoparticle preparation from EG solutions upon addition of anti-solvents was also discussed.

Free-standing supercapacitors from Kraft lignin nanofibers with remarkable volumetric energy density

A very simple method to enhance the low volumetric energy density of free-standing carbon nanofiber electrodes.

We have discovered a very simple method to address the challenge associated with the low volumetric energy density of free-standing carbon nanofiber electrodes for supercapacitors by electrospinning Kraft lignin in the presence of an oxidizing salt (NaNO₃) and subsequent carbonization in a reducing atmosphere. The presence of the oxidative salt decreases the diameter of the resulting carbon nanofibers doubling their packing density from 0.51 to 1.03 mg cm^–2 and hence doubling the volumetric energy density. At the same time, the oxidative NaNO₃ salt eletrospun and carbonized together with lignin dissolved in NaOH acts as a template to increase the microporosity, thus contributing to a good gravimetric energy density. By simply adjusting the process parameters (amount of oxidizing/reducing agent), the gravimetric and volumetric energy density of the resulting lignin free-standing carbon nanofiber electrodes can be carefully tailored to fit specific power to energy demands. The areal capacitance increased from 147 mF cm^–2 in the absence of NaNO₃ to 350 mF cm^–2 with NaNO₃ translating into a volumetric energy density increase from 949 μW h cm^–3 without NaNO₃ to 2245 μW h cm^–3 with NaNO₃. Meanwhile, the gravimetric capacitance also increased from 151 F g^–1 without to 192 F g^–1 with NaNO₃.

Production of Flocculants, Adsorbents, and Dispersants from Lignin

Currently, lignin is mainly produced in pulping processes, but it is considered as an under-utilized chemical since it is being mainly used as a fuel source. Lignin contains many hydroxyl groups that can participate in chemical reactions to produce value-added products. Flocculants, adsorbents, and dispersants have a wide range of applications in industry, but they are mainly oil-based chemicals and expensive. This paper reviews the pathways to produce water soluble lignin-based flocculants, adsorbents, and dispersants. It provides information on the recent progress in the possible use of these lignin-based flocculants, adsorbents, and dispersants. It also critically discusses the advantages and disadvantages of various approaches to produce such products. The challenges present in the production of lignin-based flocculants, adsorbents, and dispersants and possible scenarios to overcome these challenges for commercial use of these products in industry are discussed.

Linking lignin source with structural and electrochemical properties of lignin-derived carbon materials

Valorization of lignin to high-value chemicals and products along with biofuel production is generally acknowledged as a technology platform that could significantly improve the economic viability of biorefinery operations. With a growing demand for electrical energy storage materials, lignin-derived activated carbon (AC) materials have received increasing attention in recent years. However, there is an apparent gap in our understanding of the impact of the lignin precursors (i.e., lignin structure, composition and inter-unit linkages) on the structural and electrochemical properties of the derived ACs. In the present study, lignin-derived ACs were prepared under identical conditions from two different lignin sources: alkaline pretreated poplar and pine. The lignin precursors were characterized using composition analysis, size exclusion chromatography, and 2D HSQC nuclear magnetic resonance (NMR). Distinctive distributions of numerous micro-, meso- and macro-porous channels were observed in the two lignin-derived ACs. Poplar lignin-derived ACs exhibited a larger BET surface area and total mesopore volume than pine lignin-derived AC, which contributed to a larger electrochemical capacitance over a range of scan rates. X-ray photoelectron spectroscopic analysis (XPS) results revealed the presence of oxygen-containing functional groups in all lignin-derived ACs, which participated in redox reactions and thus contributed to an additional pseudo-capacitance. A possible process mechanism was proposed to explain the effects of lignin structure and composition on lignin-derived AC pore structure during thermochemical conversion. This study provides insight into how the lignin composition and structure affect the derived ACs for energy storage applications.

This study demonstrates the effect of lignin source on the structural and electrochemical properties of lignin-derived carbon materials.