ZIF-8 Membranes via Interfacial Microfluidic Processing in Polymeric Hollow Fibers: Efficient Propylene Separation at Elevated Pressures

Controlled Localized Metal-Organic Framework Synthesis on Anion Exchange Membranes

Metal-organic framework (MOF) films can be used in various applications. In this work, we propose a method that can be used to synthesize MOF films localized on a single side of an anion exchange membrane, preventing the transport of the metal precursor via Donnan exclusion. This is advantageous compared to the related contra-diffusion method that results in the growth of a MOF film on both sides of the support, differing in quality on both sides. Our proposed method has the advantage that the synthesis conditions can potentially be tuned to create the optimal conditions for crystal growth on a single side. The localized growth of the MOF is governed by Donnan exclusion of the anion exchange membrane, preventing metal ions from passing to the other compartment, and this leads to a local control of the precursor stoichiometry. In this work, we show that our method can localize the growth of both Cu-BTC and ZIF-8 in water and in methanol, respectively, highlighting that this method can used for preparing a variety of MOF films with varying characteristics using soluble precursors at room temperature.

Fabrication of Polycrystalline Zeolitic Imidazolate Framework Membranes by a Vapor-Phase Seeding Method

The reliable fabrication of polycrystalline zeolitic imidazolate framework (ZIF) membranes continues to pose challenges for their industrial applications. Here, we present a vapor-phase seeding approach that integrates atomic layer deposition (ALD) with ligand vapor treatment to synthesize ZIF membranes with high propylene/propane separation performance. This method began with depositing a ZnO coating onto the support surface via ALD. The support underwent treatment with 2-methylimidazole vapor to transform ZnO to ZIF-8, forming the seed layer. Subsequent secondary growth was employed at near-room temperature, allowing the seeds to grow into a continuous membrane. ZIF-8 membranes made on macroporous ceramic support by this method consistently demonstrated propylene permeances above 1 × 10-8 mol Pa-1 m-2 s-1 and a propylene/propane separation factor exceeding 50. Moreover, we demonstrated the effectiveness of the vapor-phase seeding method in producing the ZIF-67 membrane.

Challenges in Developing MOF-Based Membranes for Gas Separation

Metal-organic frameworks (MOFs) are promising candidates for membrane gas separation. MOF-based membranes include pure MOF membranes and MOF-based mixed matrix membranes (MMMs). This Perspective discusses the challenges for the next stage of the development of MOF-based membranes based on research conducted in the past decade. We focused on three major issues associated with pure MOF membranes. First, some MOF compounds have been overstudied, despite the availability of numerous MOFs. Second, gas adsorption and diffusion in MOFs are often independently investigated. The correlation between adsorption and diffusion has seldom been discussed. Third, we identify the importance of characterizing the gas distribution in MOFs to understand the structure-property relationships for gas adsorption and diffusion in MOF membranes. For MOF-based MMMs, engineering the MOF-polymer interface is essential for achieving the desired separation performance. Various approaches to modify the MOF surface or polymer molecular structure have been proposed to improve the MOF-polymer interface. Herein, we present defect engineering as a facile and efficient approach for engineering the MOF-polymer interfacial morphology and its extended application for various gas separations.

Uncertainty in Composite Membranes: From Defect Engineering to Film Processing

Composite membranes featuring metal-organic framework (MOF)-dispersed polymers have attracted tremendous attention in recent years. However, evaluating commercial viability is oftentimes obscured by the irreproducibility in both MOF synthesis and film manufacturing protocols. Variability in MOF property sets are typically ascribed to crystal defects resulting from subtle variations in synthesis, but quantitative studies investigating the role of defects on transport properties are exceedingly rare. Likewise, controlled film formation protocols are rarely reported in the open literature, making it difficult to provide substantial and informative structure-property correlations. This study aims to address these uncertainties. To this end, two samples of a prototypical MOF, UiO-66-NH₂, were synthesized to feature similar particle size, morphology, and colloidal stability. However, defect engineering protocols coupled with careful screening experiments were developed to synthesize the two MOFs with maximally different porosities. Composite membranes were prepared for each MOF and a high-performance polymer, 6FDA-Durene, and then tested for light gas permeation measurements, revealing a small and unexpected enhancement in CO₂/CH₄ performance for samples containing low-porosity UiO-66-NH₂. Mechanistic studies on sorption revealed a surprising 50% decrease in sorption capacity for high-porosity UiO-66-NH₂, completely offsetting enhancements from increased gas diffusion. By using multiple replicate experiments, the sample-to-sample variation was large enough to obscure any differences in permeability and selectivity between the two types of MOF composites at low volume fractions. Application of the Maxwell model to extrapolate pure-MOF performance led to significant variations in predicted values, demonstrating the importance of collecting and reporting replicate experiments for membrane preparation and testing.

Metal-organic frameworks and covalent organic frameworks as disruptive membrane materials for energy-efficient gas separation

In this Review we survey the molecular sieving behaviour of metal-organic framework (MOF) and covalent organic framework (COF) membranes, which is different from that of classical zeolite membranes. The nature of MOFs as inorganic-organic hybrid materials and COFs as purely organic materials is powerful and disruptive for the field of gas separation membranes. The possibility of growing neat MOFs and COFs on membrane supports, while also allowing successful blending into polymer-filler composites, has a huge advantage over classical zeolite molecular sieves. MOFs and COFs allow synthetic access to more than 100,000 different structures and tailor-made molecular gates. Additionally, soft evacuation below 100 °C is often enough to achieve pore activation. Therefore, a huge number of synthetic methods for supported MOF and COF membrane thin films, such as solvothermal synthesis, seed-mediated growth and counterdiffusion, exist. Among them, methods with high scale-up potential, for example, layer-by-layer dip- and spray-coating, chemical and physical vapour deposition, and electrochemical methods. Additionally, physical methods have been developed that involve external stimuli, such as electric fields and light. A particularly important point is their ability to react to stimuli, which has allowed the 'drawbacks' of the non-ideality of the molecular sieving properties to be exploited in a completely novel research direction. Controllable gas transport through membrane films is a next-level property of MOFs and COFs, leading towards adaptive process deviation. MOF and COF particles are highly compatible with polymers, which allows for mixed-matrix membranes. However, these membranes are not simple MOF-polymer blends, as they require improved polymer-filler interactions, such as cross-linking or surface functionalization.

X-ray Diffraction and Molecular Simulations in the Study of Metal-Organic Frameworks for Membrane Gas Separation

For more than a decade, researchers have been developing metal-organic frameworks (MOFs) in the form of pure MOF membranes as well as MOF-containing mixed-matrix membranes. MOF membranes have been used for H₂/CO₂ or C₃H₆/C₃H₈ separation, but relatively few MOF membranes enable the high-performance separation of CO₂/N₂, CO₂/CH₄, or N₂/CH₄. This article describes the use of in situ XRD analysis and molecular simulation to elucidate gas transport within MOFs and derivative membranes at the molecular level. In a review of recent studies by the authors and other research groups, this article examines the flexibility of MOFs initiated by activation, gas adsorption, and aging effects during gas permeation. This article also discusses the application of XRD analysis in conjunction with computational methods to investigate the CO₂-MOF Coulombic interaction and its effects on CO₂ separation. Note that this combined analysis approach is also useful in studying the effects of linker rotation on N₂/CH₄ separation. This article also examines the use of computational tools in identifying new MOFs for gas separation and, more importantly, in elaborating the relationship between the structure of MOFs and their corresponding gas transport properties.

Graphene Oxide and Metal-Organic Framework-Based Breathable Barrier Membranes for Toxic Vapors

Garments protective against chemical warfare agents (CWAs) or accidently released toxic chemicals must block the transport of toxic gases/vapors for a substantial time and allow moisture transport for breathability. These demands are challenging: either the barriers block CWAs effectively but have poor breathability or barriers have excellent breathability but cannot block CWAs well. Existing protective garments employ large amounts of active carbon, making them quite heavy. Metal-organic framework (MOF)-based adsorbents are being investigated as sorbents for CWAs. Breathable laminate of graphene oxide (GO) flakes supported on a porous membrane reduces permeation rates of CWA simulants substantially. We developed a multilayered membrane-based flexible barrier: GO laminate-based membrane over a MOF nanocrystal-filled expanded polytetrafluorethylene (ePTFE) membrane having submicrometer pores. The GO laminate-based layer developed a steady breakthrough concentration level almost 2 orders of magnitude below the usual breakthrough level. This highly reduced level of CWA was blocked by the MOF nanocrystal-filled membrane substrate layer over a highly extended period. We demonstrated the blocking of CWAs, mustard (HD), soman (GD), a sarin simulant [dimethyl methyl phosphonate (DMMP)], and ammonia for an extended period while the moisture transmission rate was substantial. The times for complete blockage of ammonia, HD, GD, and DMMP were 2750 min, 1075 min, 176 min, and 7 days, respectively. This remarkable performance resulted from a very low steady-state penetrant permeation through GO-laminate membrane and substantial penetrant sorption by MOF nanocrystals; furthermore, both layers show high moisture vapor transmission.

Zeolitic Imidazolate Framework Membranes: Novel Synthesis Methods and Progress Toward Industrial Use

In the last decade, zeolitic imidazolate frameworks (ZIFs) have been studied extensively for their potential as selective separation membranes. In this review, we highlight unique structural properties of ZIFs that allow them to achieve certain important separations, like that of propylene from propane, and summarize the state of the art in ZIF thin-film deposition on porous substrates and their modification by postsynthesis treatments. We also review the reported membrane performance for representative membrane synthesis approaches and attempt to rank the synthesis methods with respect to potential for scalability. To compare the dependence of membrane performance on membrane synthesis methods and operating conditions, we map out fluxes and separation factors of selected ZIF-8 membranes for propylene/propane separation. Finally, we provide future directions considering the importance of further improvements in scalability, cost effectiveness, and stable performance under industrially relevant conditions. Expected final online publication date for the Annual Review of Chemical and Biomolecular Engineering, Volume 13 is October 2022. Please see http://www.annualreviews.org/page/journal/pubdates for revised estimates.

Interfacial nanoarchitectonics for ZIF-8 membranes with enhanced gas separation

Metal-organic framework (MOF) membranes are potentially useful in gas separation applications. Conventional methods of MOF membrane preparation require multiple steps and high-pressure conditions. In this study, a reliable one-step interfacial synthesis method under atmospheric pressure has been developed to prepare zeolitic imidazolate framework-8 (ZIF-8) membranes supported on porous α-Al2O3 disks. To obtain optimal ZIF-8 membranes, three reaction parameters were investigated, namely, reaction temperature, reaction time, and concentration of the organic linker (i.e., 2-methylimidazole). The growth of ZIF-8 membranes under various parameters was evaluated by field-emission scanning electron microscopy, and the optimal synthesis conditions were determined (i.e., 80 °C for 12 h in 50 mM of 2-methylimidazole). The as-synthesized ZIF-8 membranes were then applied to CO2/N2 gas separation, which exhibited a maximum separation factor of 5.49 and CO2 gas permeance of 0.47 × 10-7 mol·m-2·s-1·Pa-1.

Hetero-lattice intergrown and robust MOF membranes for polyol upgrading

Metal-organic framework membranes are frequently used in gas separations, but rare in pervaporation for liquid chemical upgrading, especially for separating water from polyols, due to lack of highly compact and robust micro-architecture. Here, we report hetero-lattice intergrown membranes in which amino-MIL-101 (Cr) particles embedded into the micro-gaps of MIL-53 (Al) rod arrays after secondary growth. By means of high-resolution TEM and two-dimensional topologic simulation, the connection between these two distinct MOF lattices at molecular-level and their crystallographic geometry harmony is identified, which leads to a close-knit structure at crystal boundaries of membranes. Typically, the membrane shows a separation factor as high as 13,000 for 90/10 ethanediol/water solution in pervaporation, yields polymer-grade ethanediol, and saves ca. 32% of energy consumption vs. vacuum distillation. It has a highly robust micro-architecture, with great tolerance to high pressure, durability against ultrasonic therapy and long-term separation stability over 600 h.

Delayed Linker Addition (DLA) Synthesis for Hybrid SOD ZIFs with Unsubstituted Imidazolate Linkers for Propylene/Propane and n-Butane/i-Butane Separations

We present a novel synthesis strategy termed delayed linker addition (DLA) to synthesize hybrid zeolitic-imidazolate frameworks containing unsubstituted imidazolate linkers (Im) with SOD topology (hereafter termed Im/ZIF-8). Im linker incorporation can create larger voids and apertures, which are important properties for gas storage and separation. To date, there have been only a handful of reports of Im linkers incorporated into ZIF-8 frameworks, typically requiring arduous and complicated post synthesis approaches. DLA, as reported here, is a simple one-step synthesis strategy allowing high incorporation of Im linker into the ZIF-8 framework while still retaining its SOD topology. We fabricated mixed-matrix membranes (MMMs) with 6FDA-DAM polymer and Im/ZIF-8 obtained via DLA as a filler. The Im/ZIF-8-containing MMMs showed excellent performance for both propylene/propane and n-butane/i-butane separation, displaying permeability and ideal selectivity well above the polymer upper bound. Moreover, highly detailed molecular simulations shed light to the aperture size and flexibility response of Im/ZIF-8 and its improved diffusivity as compared to ZIF-8.

Advanced technologies for the fabrication of MOF thin films

Metal-organic framework (MOF) thin films represent a milestone in the development of future technological breakthroughs. The processability of MOFs as films on surfaces together with their major features (i.e. tunable porosity, large internal surface area, and high crystallinity) is broadening their range of applications to areas such as gas sensing, microelectronics, photovoltaics, and membrane-based separation technologies. Despite the recent attention that MOF thin films have received, many challenges still need to be addressed for their manufacturing and integrability, especially when an industrial scale-up perspective is envisioned. In this brief review, we introduce several appealing approaches that have been developed in the last few years. First, a summary of liquid phase strategies that comprise microfluidic methods and supersaturation-driven crystallization processes is described. Then, gas phase approaches based on atomic layer deposition (ALD) are also presented.

Flexible Polypropylene-Supported ZIF-8 Membranes for Highly Efficient Propene/Propane Separation

Metal-organic framework (MOF) membranes have enormous potential in separation applications. There are several MOF membranes grown on polymer substrates aimed for scale-up, but their brittleness hampers any industrial application. Herein, intergrown continuous polypropylene (PP)-supported ZIF-8 membranes have been successfully synthesized via fast current-driven synthesis (FCDS) within 1 h. The PP-supported ZIF-8 membranes exhibit a promising separation factor of 122 ± 13 for binary C₃H₆-C₃H₈ mixtures combined with excellent flexibility behavior. The C₃H₆/C₃H₈ separation performance of the PP-supported ZIF-8 membrane was found to be constant after bending the supported ZIF-8 film with a curvature of 92 m^-1. This outstanding mechanical property is crucial for practical applications. Moreover, we further synthesized ZIF-8 membranes on various polymer substrates and even polymer hollow fibers to demonstrate the production scalability.

Highly Efficient Permeation and Separation of Gases with Metal-Organic Frameworks Confined in Polymeric Nanochannels

This work demonstrates the confinement of porous metal-organic framework (HKUST-1) on the surface and walls of track-etched nanochannel in polyethylene terephthalate (np-PET) membrane using a liquid-phase epitaxy (LPE) technique. The composite membrane (HKUST-1/np-PET) exhibits defect-free MOF growth continuity, strong attachment of MOF to the support, and a high degree of flexibility. The high flexibility and the strong confinement of the MOF in composite membrane results from (i) the flexible np-PET support, (ii) coordination attachment between HKUST-1 and the support, and (iii) the growth of HKUST-1 crystal in nanoconfined geometries. The MOF has a preferred growth orientation with a window size of 3.5 Å, resulting in a clear cut-off of CO₂ from natural gas and olefins. The experimental results and DFT calculations show that the restricted diffusion of gases only takes place through the nanoporous MOF confined in the np-PET substrate. This research thereby provides a new perspective to grow other porous MOFs in artificially prepared nanochannels for the realization of continuous, flexible, and defect-free membranes for various applications.

Membrane-Based Olefin/Paraffin Separations

Efficient olefin/paraffin separation is a grand challenge because of their similar molecular sizes and physical properties, and is also a priority in the modern chemical industry. Membrane separation technology has been demonstrated as a promising technology owing to its low energy consumption, mild operation conditions, tunability of membrane materials, as well as the integration of physical and chemical mechanisms. In this work, inspired by the physical mechanism of mass transport in channel proteins and the chemical mechanism of mass transport in carrier proteins, recent progress in channel-based and carrier-based membranes toward olefin/paraffin separations is summarized. Further, channel-based membranes are categorized into membranes with network structures and with framework structures according to the morphology of channels. The separation mechanisms, separation performance, and membrane stability in channel-based and carrier-based membranes are elaborated. Future perspectives toward membrane-based olefin/paraffin separation are proposed.

MOF-Based Membranes for Gas Separations

Metal-organic frameworks (MOFs) represent the largest known class of porous crystalline materials ever synthesized. Their narrow pore windows and nearly unlimited structural and chemical features have made these materials of significant interest for membrane-based gas separations. In this comprehensive review, we discuss opportunities and challenges related to the formation of pure MOF films and mixed-matrix membranes (MMMs). Common and emerging separation applications are identified, and membrane transport theory for MOFs is described and contextualized relative to the governing principles that describe transport in polymers. Additionally, cross-cutting research opportunities using advanced metrologies and computational techniques are reviewed. To quantify membrane performance, we introduce a simple membrane performance score that has been tabulated for all of the literature data compiled in this review. These data are reported on upper bound plots, revealing classes of MOF materials that consistently demonstrate promising separation performance. Recommendations are provided with the intent of identifying the most promising materials and directions for the field in terms of fundamental science and eventual deployment of MOF materials for commercial membrane-based gas separations.

All-Nanoporous Hybrid Membranes: Incorporating Zeolite Nanoparticles and Nanosheets with Zeolitic Imidazolate Framework Matrices

Metal-organic framework (MOF) membranes have attractive molecular separation properties but require challenging thin-film deposition techniques on expensive/specialty supports to obtain high performance relative to conventional polymer membranes. We demonstrate and analyze in detail the new concept of all-nanoporous hybrid membranes (ANHMs), which combines two or more nanoporous materials of different morphologies into a single membrane without the use of any polymeric materials. This allows access to a previously inaccessible region of very high permeability and selectivity properties, a feature that enables ANHMs to show high performance even when fabricated with simple coating and solvent evaporation methods on low-cost supports. We synthesize several types of ANHMs that combine the MOF material ZIF-8 with the high-silica zeolite MFI (the latter being employed in both nanoparticle and nanosheet forms). We show that continuous ANHMs can be obtained with high (∼50%) volume fractions of both MOF and zeolite components. Analysis of the multilayer microstructures of these ANHMs by multiple techniques allows estimation of the propylene/propane separation properties of individual ANHM layers, providing initial insight into the dramatically increased permeability and selectivity observed in ANHMs in relation to single-phase nanoporous membranes.

In-situ preparation of hollow cellulose nanocrystals/zeolitic imidazolate framework hybrid microspheres derived from Pickering emulsion

In situ interfacial growth of nanoparticles induced by a Pickering emulsion is recognized as a practical method for the fabrication of hollow composites. Herein, hybrid hollow microspheres were prepared using cellulose nanocrystals (CNCs) emulsified water-dodecane system as a template. The hybrid microspheres were composed of zeolitic imidazolate framework-8 (ZIF-8) shells and CNCs surface-layers. ZIF-8 crystals formed and grew at the oil-water interface with a low ligand/metal ion molar ratio. The composite microspheres owned rich porous structure with a high surface area of 1240 m² g^-1 and performed obvious hydrophilicity owing to the role of CNCs layers. The two characters offered CNCs/ZIF-8 composite materials with very prominent adsorption capacity towards dyes (1060.2 mg g^-1 for malachite green). Carbonization of CNCs/ZIF-8 composite materials afford ZIF-8 based materials more effective removal of methylene blue from water under sunlight, owing to the photocatalytic role of ZnO remained in carbonized product. This research paves the way to realize a variety of hollow CNCs/ZIFs hybrid materials for different application purposes.

Multiphase Microfluidics: Fundamentals, Fabrication, and Functions

Multiphase microfluidics enables an alternative approach with many possibilities in studying, analyzing, and manufacturing functional materials due to its numerous benefits over macroscale methods, such as its ultimate controllability, stability, heat and mass transfer capacity, etc. In addition to its immense potential in biomedical applications, multiphase microfluidics also offers new opportunities in various industrial practices including extraction, catalysis loading, and fabrication of ultralight materials. Herein, aiming to give preliminary guidance for researchers from different backgrounds, a comprehensive overview of the formation mechanism, fabrication methods, and emerging applications of multiphase microfluidics using different systems is provided. Finally, major challenges facing the field are illustrated while discussing potential prospects for future work.

Postsynthetic Modification of ZIF-8 Membranes via Membrane Surface Ligand Exchange for Light Hydrocarbon Gas Separation Enhancement

The ability to tailor the pore structure of metal-organic framework (MOF) membranes enables synthesis of new or modified MOF membranes with enhanced separation characteristics. This work employs a modified version of solvent-assisted ligand exchange, termed membrane surface ligand exchange (MSLE), to modify the pore structure of zeolitic imidazolate framework-8 (ZIF-8) membranes. This paper is the first to perform a time-based, ex situ characterization and gas permeation study of ZIF-8 MSLE with 5,6-DBIM (DBIM, dimethylbenzimidazole) to effectively narrow the ZIF-8 pores, enhance light hydrocarbon gas-phase separations, and give insight into the exchange mechanism with respect to time and temperature. The results show that relatively fast exchange kinetics occur mainly at the outer surface of the ZIF-8 membrane during the initial 30 min of exchange and enables significant (40-70%) increases in propylene/propane selectivity with minimal (10-20%) propylene permeance losses for the modified ZIF-8 membranes. We postulate as the reaction time proceeds, the ligand-exchange rate slows as the DBIM linker diffuses into the ZIF-8 membrane beyond the external surface, exchanges with the original linker, disrupts the original framework's crystallinity, and then increases long-range order/crystallinity as the reaction proceeds. The H₂/C₂ separation factor increases with increased 5,6-DBIM content in the ZIF-8 framework which is facilitated by increased MSLE time and reaction temperature.

Energy-efficient separation alternatives: metal–organic frameworks and membranes for hydrocarbon separation

The diversity of metal–organic frameworks enables the design of highly efficient adsorbents and membranes towards hydrocarbon separations for energy consumption mitigation.

A Bibliometric Survey of Paraffin/Olefin Separation Using Membranes

Bibliometric studies allow to collect, organize and process information that can be used to guide the development of research and innovation and to provide basis for decision-making. Paraffin/olefin separations constitute an important industrial issue because cryogenic separation methods are frequently needed in industrial sites and are very expensive. As a consequence, the use of membrane separation processes has been extensively encouraged and has become an attractive alternative for commercial separation processes, as this may lead to reduction of production costs, equipment size, energy consumption and waste generation. For these reasons, a bibliometric survey of paraffin/olefin membrane separation processes is carried out in the present study in order to evaluate the maturity of the technology for this specific application. Although different studies have proposed the use of distinct alternatives for olefin/paraffin separations, the present work makes clear that consensus has yet to be reached among researchers and technicians regarding the specific membranes and operation conditions that will make these processes scalable for large-scale commercial applications.