Chitin Nanofibers Extracted from Crab Shells in Broadband Visible Antireflection Coatings with Controlling Layer-by-Layer Deposition and the Application for Durable Antifog Surfaces

Antireflective Superhydrophobic and Robust Coating Based on Chitin Nanofibers and Methylsilanized Silica for Outdoor Applications

Antireflective coatings with superhydrophobicity have many outdoor applications, such as solar photovoltaic panels and windshields. In this study, we fabricated an omnidirectional antireflective and superhydrophobic coating with good mechanical robustness and environmental durability via the spin coating technique. The coating consisted of a layer of phytic acid (PA)/polyacrylamide (PAM)/calcium ions (Ca2+) (referred to as Binder), an antireflective layer composed of chitin nanofibers (ChNFs), and a hydrophobic layer composed of methylsilanized silica (referred to as Mosil). The transmittance of a glass slide with the Binder/ChNFs/Mosil coating had a 5.2% gain at a wavelength of 550 nm, and the antireflective coating showed a water contact angle as high as 160° and a water sliding angle of 8°. The mechanical robustness and environmental durability of the coating, including resistance to peeling, dynamic impact, chemical erosion, ultraviolet (UV) irradiation, and high temperature, were evaluated. The coating retained excellent antireflective capacity and self-cleaning performance in the harsh conditions. The increase in voltage per unit area of a solar panel with a Binder/ChNFs/Mosil coating reached 0.4 mV/cm2 compared to the solar panel exposed to sunlight with an intensity of 54.3 × 103 lx. This work not only demonstrates that ChNFs can be used as raw materials to fabricate antireflective superhydrophobic coatings for outdoor applications but also provides a feasible and efficient approach to do so.

Omnidirectional antireflective coatings prepared with chitin nanofibers via layer-by-layer self-assembly

Antireflective coatings play an important role in various optical devices. Herein, we developed omnidirectional antireflective coatings fabricated with charged chitin nanofibers (ChNFs) through layer-by-layer (LbL) self-assembly technology. The charged ChNFs were prepared from chitin with modifications of esterification (negatively charged) and esterification followed partial deacetylation (positively charged), respectively, through ultrasonic treatment. The effects of concentration of the ChNF suspensions and number of bilayers on thickness, refractive index and antireflective capacity of the ChNF coatings were investigated. Refractive index of the ChNF coatings can be manipulated by changing concentration of the ChNF suspensions. Thickness of the ChNF coatings depends on number of bilayers and concentration of the ChNF suspensions. The ChNF coating on a glass substrate with 5 bilayers fabricated using the suspensions with concentration 0.1% had a refractive index of 1.36 and yielded 4% gain in transmittance compared to the glass at the wavelength of 550 nm. This work demonstrates that charged ChNFs are promising building blocks to fabricate antireflective coatings on large size substrates with high efficiency and low cost through LbL self-assembly.

Recent advances in prevailing antifogging surfaces: structures, materials, durability, and beyond

In past decades, antifogging surfaces have drawn more and more attention owing to their promising and wide applications such as in aerospace, traffic transportation, optical devices, the food industry, and medical and other fields. Therefore, the potential hazards caused by fogging need to be solved urgently. At present, the up-and-coming antifogging surfaces have been developing swiftly, and can effectively achieve antifogging effects primarily by preventing fog formation and rapid defogging. This review analyzes and summarizes current progress in antifogging surfaces. Firstly, some bionic and typical antifogging structures are described in detail. Then, the antifogging materials explored thus far, mainly focusing on substrates and coatings, are extensively introduced. After that, the solutions for improving the durability of antifogging surfaces are explicitly classified in four aspects. Finally, the remaining big challenges and future development trends of the ascendant antifogging surfaces are also presented.

Roll-to-Roll, Dual-Layer Slot Die Coating of Chitin and Cellulose Oxygen Barrier Films for Renewable Packaging

Cellulose and chitin are the two most abundant naturally produced biopolymers and are being extensively studied as candidates for renewable oxygen barrier films used in packaging. It has been shown that bilayers formed from cellulose nanocrystals (CNCs) and chitin nanofibers (ChNFs) exhibit oxygen barrier properties similar to polyethylene terephthalate (PET). However, this prior work explored only coating each layer individually in sequence through techniques such as spray coating. Here, we demonstrate the viability of dual-layer slot die coating of CNC/ChNF bilayers onto cellulose acetate (CA) substrates. The dual-layer slot die method enables significantly lower oxygen permeability versus spray coating while using a roll-to-roll system that applies the bilayer in a single pass. This work discusses suspension properties, wetting, and drying conditions required to achieve well-controlled ChNF/CNC bilayers. Spray-coated bilayer films were on average 25% thinner than the dual-layer bilayer film; however, the thickness-normalized oxygen permeability (OP) of the dual-layer-coated ChNF/CNC bilayer film on CA was 20 times better than that of the spray-coated bilayers. It has been shown that ChNF contributes to the wetting and barrier properties. Values of OP for the slot die-coated bilayers under optimized drying conditions were as low as 1.2 cm³·μm·m^-2·d^-1·kPa^-1, corresponding to a normalized oxygen transmission rate of 0.32 cm³·m^-2·d^-1 at 23 °C and 50% relative humidity. It is also noted that the adhesive properties of the dual-layer coating are also improved when films are air-dried and that ChNF contributes to the wetting and barrier properties.

Nanochitin: Chemistry, Structure, Assembly, and Applications

Chitin, a fascinating biopolymer found in living organisms, fulfills current demands of availability, sustainability, biocompatibility, biodegradability, functionality, and renewability. A feature of chitin is its ability to structure into hierarchical assemblies, spanning the nano- and macroscales, imparting toughness and resistance (chemical, biological, among others) to multicomponent materials as well as adding adaptability, tunability, and versatility. Retaining the inherent structural characteristics of chitin and its colloidal features in dispersed media has been central to its use, considering it as a building block for the construction of emerging materials. Top-down chitin designs have been reported and differentiate from the traditional molecular-level, bottom-up synthesis and assembly for material development. Such topics are the focus of this Review, which also covers the origins and biological characteristics of chitin and their influence on the morphological and physical-chemical properties. We discuss recent achievements in the isolation, deconstruction, and fractionation of chitin nanostructures of varying axial aspects (nanofibrils and nanorods) along with methods for their modification and assembly into functional materials. We highlight the role of nanochitin in its native architecture and as a component of materials subjected to multiscale interactions, leading to highly dynamic and functional structures. We introduce the most recent advances in the applications of nanochitin-derived materials and industrialization efforts, following green manufacturing principles. Finally, we offer a critical perspective about the adoption of nanochitin in the context of advanced, sustainable materials.

Durable and transparent super anti-wetting coatings with excellent liquid repellency and anti-fouling performance based on fluorinated polysiloxane

Super anti-fouling coatings are of great interest because of their good liquid repellency and anti-fouling performance. However, it is challenging to prepare durable and transparent super anti-fouling coatings, especially via...

Cephalopods-Inspired Rapid Self-Healing Nanoclay Composite Coatings with Oxygen Barrier and Super-Bubble-Phobic Properties

Polymeric coatings with oxygen barrier properties are an important technology in food packaging that can extend the shelf life of food products and reduce waste. Although a typical technology in practical use is the deposition of metal or inorganic materials between multilayer films to reduce the oxygen transmission rate, once the film is damaged, oxygen permeates through the damaged area, damaging the packaged food. In addition, nanobrick wall structures consisting of nanoplatelet bricks have the potential to replace barrier films made of inorganic materials; however, they similarly lack repair performance or have slow repair speed despite having repair performance. Inspired by the rapid self-repair mechanism of cephalopods, the study develops a nanoclay-containing coating that can rapidly repair surface damage via water within 10 s. By introducing CaCl₂-derived counterions and montmorillonite for nanobrick wall structures into polyelectrolyte multilayers stacked by layer-by-layer self-assembly, the noncovalent polymer network is increased, resulting in mimicking a strong cephalopod-derived β-sheet structure and noncovalent intermolecular interactions derived from cephalopods. The high water retention at the surface showed super-bubble-phobicity in water and inhibited gas permeation. The oxygen permeability of the coatings with more than a certain amount of montmorillonite was less than 1/100 of that of bare polyethylene. The ultrafast self-healing gas barrier coating has the potential to be used not only for food products but also for electronics and pharmaceutical packaging and gas separation applications. The key technology developed in this study provides novel insights into the construction of self-healing membranes made of composite materials and will contribute to the formation of a sustainable society.

Bioinspired adhesive coatings from polyethylenimine and tannic acid complexes exhibiting antifogging, self-cleaning, and antibacterial capabilities

In this work, we develop a simple yet robust method to fabricate a bioinspired adhesive coating based on polyethyleneimine (PEI) and tannic acid (TA) complexes, exhibiting excellent antifogging, self-cleaning, and antibacterial properties. The polyethyleneimine-tannic acid (PEI-TA) complexes coating combined with the bioinspired adhesive property from TA can be effectively and stably coated onto various substrates through a one-step deposition process, and the hydrophilicity of the coated substrates can be significantly enhanced with their water contact angle less than 10°. The bioinspired adhesive coating endows the coated substrates with outstanding antifogging and self-cleaning performance. Moreover, it is found that the PEI-TA coated safety goggles display excellent durability and antifogging capability compared to the commercial antifogging safety goggles and commercial antifogging agents coated safety goggles under 65 ℃ vapor condition for 2 h. Furthermore, the PEI-TA coatings show superior antibacterial activities for Gram-negative Escherichiak coli and Gram-positive Staphylococcus aureus. The antifogging, self-cleaning, and antibacterial coating provides widely potential application prospects in optical and medical devices.

Weak polyelectrolyte-based multilayers via layer-by-layer assembly: Approaches, properties, and applications

Layer-by-layer (LbL) assembly is a nanoscale technique with great versatility, simplicity and molecular-level processing of various nanoscopic materials. Weak polyelectrolytes have been used as major building blocks for LbL assembly providing a fundamental and versatile tool to study the underlying mechanisms and practical applications of LbL assembly due to its pH-responsive charge density and molecular conformation. Because of high-density uncompensated charges and high-chain mobility, weak polyelectrolyte exponential multilayer growth is considered one of the fastest developing areas for organized molecular films. In this article, we systematically review the current status and developments of weak polyelectrolyte-based multilayers including all-weak-polyelectrolyte multilayers, weak polyelectrolytes/other components (e.g. strong polyelectrolytes, neutral polymers, and nanoparticles) multilayers, and exponentially grown weak polyelectrolyte multilayers. Several key aspects of weak polyelectrolytes are highlighted including the pH-controllable properties, the responsiveness to environmental pH, and synergetic functions obtained from weak polyelectrolyte/other component multilayers. Throughout this review, useful applications of weak polyelectrolyte-based multilayers in drug delivery, tunable biointerfaces, nanoreactors for synthesis of nanostructures, solid state electrolytes, membrane separation, and sensors are highlighted, and promising future directions in the area of weak polyelectrolyte-based multilayer assembly such as fabrication of multi-responsive materials, adoption of unique building blocks, investigation of internal molecular-level structure and mechanism of exponentially grown multilayers, and exploration of novel biomedical and energy applications are proposed.

Water drop-surface interactions as the basis for the design of anti-fogging surfaces: Theory, practice, and applications trends

Glass- and polymer-based materials have become essential in the fabrication of a multitude of elements, including eyeglasses, automobile windshields, bathroom mirrors, greenhouses, and food packages, which unfortunately mist up under typical operating conditions. Far from being an innocuous phenomenon, the formation of minute water drops on the surface is detrimental to their optical properties (e.g., light-transmitting capability) and, in many cases, results in esthetical, hygienic, and safety concerns. In this context, it is therefore not surprising that research in the field of fog-resistant surfaces is gaining in popularity, particularly in recent years, in view of the growing number of studies focusing on this topic. This review addresses the most relevant advances released thus far on anti-fogging surfaces, with a particular focus on coating deposition, surface micro/nanostructuring, and surface functionalization. A brief explanation of how surfaces fog up and the main issues of interest linked to fogging phenomenon, including common problems, anti-fogging strategies, and wetting states are first presented. Anti-fogging mechanisms are then discussed in terms of the morphology of water drops, continuing with a description of the main fabrication techniques toward anti-fogging property. This review concludes with the current and the future perspectives on the utility of anti-fogging surfaces for several applications and some remaining challenges in this field.

Heat-Shielding and Self-Cleaning Smart Windows: Near-Infrared Reflective Photonic Crystals with Self-Healing Omniphobicity via Layer-by-Layer Self-Assembly

Bioinspired photonic crystals that can be used to precisely control the optical reflection of light of a specific wavelength by varying their thickness and refractive index have attracted much attention. Among them, photonic crystals that can reflect near-infrared light have attracted attention owing to their potential applications including window coating with heat-shielding property. However, photonic crystals with an optical function in practical use sometimes lose their function because of contamination. Here, a near-infrared reflection coating film with self-healing omniphobicity was designed and prepared by layer-by-layer assembly and an instant liquid phase omniphobization method. The fabricated films had a self-cleaning thermal shielding effect. The films were visually transparent and could be used to control the reflection peak of the near-infrared light (range of 700-1000 nm) by adjusting the film thickness, which prevented the increase in temperature in enclosed spaces. After omniphobization, the films had self-cleaning properties of their surface and retained their optical properties. These functions are promising for practical application on windows as heat-shielding.

Flourishing Bioinspired Antifogging Materials with Superwettability: Progresses and Challenges

Antifogging (AF) structure materials found in nature have great potential for enabling novel and emerging products and technologies to facilitate the daily life of human societies, attracting enormous research interests owing to their potential applications in display devices, traffics, agricultural greenhouse, food packaging, solar products, and other fields. The outstanding performance of biological AF surfaces encourages the rapid development and wide application of new AF materials. In fact, AF properties are inextricably associated with their surface superwettability. Generally, the superwettability of AF materials depends on a combination of their surface geometrical structures and surface chemical compositions. To explore their general design principles, recent progresses in the investigation of bioinspired AF materials are summarized herein. Recent developments of the mechanism, fabrication, and applications of bioinspired AF materials with superwettability are also a focus. This includes information on constructing superwetting AF materials based on designing the topographical structure and regulating the surface chemical composition. Finally, the remaining challenges and promising breakthroughs in this field are also briefly discussed.

Rational Design and Construction of Well-Organized Macro-Mesoporous SiO2/TiO2 Nanostructure toward Robust High-Performance Self-Cleaning Antireflective Thin Films

Antireflection (AR) thin films on optical substrates are of great significance in high-performance optoelectronic devices. Here, we present a rational design and construction of well-organized macro-mesoporous nanostructure toward robust high-performance self-cleaning antireflective thin films on the basis of effective medium theory and finite difference time domain (FDTD) simulations that combine the optical design principle. A hierarchical macro-mesoporous SiO₂ thin film with very high porosity and gradient refractive indexes works as a λ/4-wavelength AR layer and significantly suppresses the reflection in the range from 350 to 1200 nm. Even after dip-coating a layer of high refractive index TiO₂ nanocrystals, the nanostructured thin film still exhibits broadband AR properties which are much superior to conventional flat SiO₂/TiO₂ thin films, especially in the range of 350-500 nm. In addition, the obtained thin film exhibits photocatalytic self-cleaning and durable superhydrophilicity. The advantages brought by the well-organized macro-mesoporous structure are also testified through comparing to the solely mesoporous SiO₂/TiO₂ film counterpart. Moreover, the pencil hardness test and sandpaper abrasion test show favorable robustness and functional durability of the thin film, which make it extremely attractive for practical applications in optical devices, display devices, and photovoltaic cells.