Tailoring Membrane Surface Properties and Ultrafiltration Performances via the Self-Assembly of Polyethylene Glycol-block-Polysulfone-block-Polyethylene Glycol Block Copolymer upon Thermal and Solvent Annealing

Design and Manufacturing of Antibacterial Electrospun Polysulfone Membranes Functionalized by Ag Nanocoating via Magnetron Sputtering

Antibacterial properties of engineered materials are important in the transition to a circular economy and societal security, as they are central to many key industrial areas, such as health, food, and water treatment/reclaiming. Nanocoating and electrospinning are two versatile, simple, and low-cost technologies that can be combined into new advanced manufacturing approaches to achieve controlled production of innovative micro- and nano-structured non-woven membranes with antifouling and antibacterial properties. The present study investigates a rational approach to design and manufacture electrospun membranes of polysulfone (PSU) with mechanical properties optimized via combinatorial testing from factorial design of experiments (DOE) and endowed with antimicrobial silver (Ag) nanocoating. Despite the very low amount of Ag deposited as a conformal percolating nanocoating web on the polymer fibers, the antimicrobial resistance assessed against the Gram-negative bacteria E. coli proved to be extremely effective, almost completely inhibiting the microbial proliferation with respect to the reference uncoated PSU membrane. The results are relevant, for example, to improve antifouling behavior in ultrafiltration and reverse osmosis in water treatment.

Highly Robust Laser-Induced Graphene (LIG) Ultrafiltration Membrane with a Stable Microporous Structure

Laser-induced graphene (LIG) materials have great potential in water treatment applications. Herein, we report the fabrication of a mechanically robust electroconductive LIG membrane with tailored separation properties for ultrafiltration (UF) applications. These LIG membranes are facilely fabricated by directly lasing poly(ether sulfone) (PES) membrane support. Control PES membranes were fabricated through a nonsolvent-induced phase separation (NIPS) technique. A major finding was that when PES UF membranes were treated with glycerol, the membrane porous structure remained almost unchanged upon drying, which also assisted with protecting the membrane's nanoscale features after lasing. Compared to the control PES membrane, the membrane fabricated with 8% laser power on the bottom layer of PES (PES (B)-LIG-HP) demonstrated 4 times higher flux (865 LMH) and 90.9% bovine serum albumin (BSA) rejection. Moreover, LIG membranes were found to be highly hydrophilic and exhibited excellent mechanical and chemical stability. Owing to their excellent permeance and separation efficiency, these highly robust electroconductive LIG membranes have a great potential to be used for designing functional membranes.

Asymmetric block copolymer membrane fabrication mechanism through self-assembly and non-solvent induced phase separation (SNIPS) process

In this paper, the concept of the functional mechanism of copolymer membrane formation is explained and analyzed from the theoretical and experimental points of view. To understand the phase inversion process and control the final membrane morphology, styrene-acrylonitrile copolymer (SAN) membrane morphology through the self-assembly phenomena is investigated. Since the analysis of the membrane morphology requires the study of both thermodynamic and kinetic parameters, the effect of different membrane formation conditions is investigated experimentally; In order to perceive the formation mechanism of the extraordinary structure membrane, a thermodynamic hypothesis is also developed based on the hydrophilic coil migration to the membrane surface. This hypothesis is analyzed according to Hansen Solubility Parameters and proved using EDX, SAXS, and contact angle analysis of SAN25. Moreover, the SAN30 membrane is fabricated under different operating conditions to evaluate the possibility of morphological prediction based on the developed hypothesis.

Iron-containing poly(ionic liquid) membranes: a heterogeneous Fenton reaction and enhanced anti-fouling ability

Iron-containing poly(ionic liquid) membranes were prepared by Cu(0)-mediated reversible deactivation radical polymerization, which was achieved to catalyze a heterogeneous Fenton reaction and realize self-cleaning of the membrane surface.

Developing Anisotropy in Self-Assembled Block Copolymers: Methods, Properties, and Applications

Block copolymers (BCPs) self-assembly has continually attracted interest as a means to provide bottom-up control over nanostructures. While various methods have been demonstrated for efficiently ordering BCP nanodomains, most of them do not generically afford control of nanostructural orientation. For many applications of BCPs, such as energy storage, microelectronics, and separation membranes, alignment of nanodomains is a key requirement for enabling their practical use or enhancing materials performance. This review focuses on summarizing research progress on the development of anisotropy in BCP systems, covering a variety of topics from established aligning techniques, resultant material properties, and the associated applications. Specifically, the significance of aligning nanostructures and the anisotropic properties of BCPs is discussed and highlighted by demonstrating a few promising applications. Finally, the challenges and outlook are presented to further implement aligned BCPs into practical nanotechnological applications, where exciting opportunities exist.

Migration Effects of Fluorochemical Melt Additives for Alcohol Repellency in Polypropylene Nonwoven Materials

The use of bulk polymer melt additives provides a facile, industrially relevant approach to tailor properties of polymer surfaces for many different applications. These melt additives, when blended with polymers prior to melt spinning, migrate to the fiber surface and influence surface functionality. While the use of bulk polymer melt additives to impart hydrophilicity or oleophobicity is well studied, the impact of the fiber formation process on additive migration and resultant repellency of nonwoven media products remains largely unexplored. In this study, we produce fluorochemical melt additive containing meltblown nonwovens, and establish methods for characterization of fiber mat surface composition and repellency. Repellency of low surface tension fluids is a significant challenge and is of particular importance in the creation of medical garments such as surgical gowns and masks which must perform as liquid barriers even when exposed to alcohol based solutions. Similarly, melt additives are also used in the production of electret air filtration devices. Electret filters are imbued with charges to enhance particle capture performance, but this charge can be negated through wetting by low surface tension fluids. To address this challenge, the changing composition of fiber surfaces due to the migration of additives is monitored via X-ray Photoelectron Spectroscopy, then related to repellency of alcohol solutions by contact angle analysis. We demonstrate that for the samples tested a fluorine to carbon (F/C) ratio of 0.35 is sufficient to prevent wicking of isopropanol droplets, and higher surface tension fluids could be repelled by fiber mats with lower fluorine content. Through the use of cross-sectional ToF-SIMS analysis, we find that migration of additives is key to the performance of samples with low additive loadings, and that these phenomena are heavily influenced by many nonwoven manufacturing parameters including fiber size, die-to-collector distance, and polymer resin melt flow rates.

Analysis of membrane fouling by Brunauer-Emmet-Teller nitrogen adsorption/desorption technique

Membrane fouling is the major factor limiting the wider applicability of the membrane-based technologies in water treatment and in separation and purification processes of biorefineries, pulp and paper industry, food industry and other sectors. Endeavors to prevent and minimize fouling requires a deep understanding on the fouling mechanisms and their relative effects. In this study, Brunauer-Emmett-Teller (BET) nitrogen adsorption/desorption technique was applied to get an insight into pore-level membrane fouling phenomena occurring in ultrafiltration of wood-based streams. The fouling of commercial polysulfone and polyethersulfone membranes by black liquor, thermomechanical pulping process water and pressurized hot-water extract was investigated with BET analysis, infrared spectroscopy, contact angle analysis and pure water permeability measurements. Particular emphasis was paid to the applicability of BET for membrane fouling characterization. The formation of a fouling layer was detected as an increase in cumulative pore volumes and pore areas in the meso-pores region. Pore blocking was seen as disappearance of meso-pores and micro-pores. The results indicate that the presented approach of using BET analysis combined with IR spectroscopy can provide complementary information revealing both the structure of fouling layer and the chemical nature of foulants.

Biomimetic Silicification on Membrane Surface for Highly Efficient Treatments of Both Oil-in-Water Emulsion and Protein Wastewater

The worldwide water crisis and water pollution have put forward great challenges to the current membrane technology. Although poly(vinylidene fluoride) (PVDF) porous membranes can find diverse applications for water treatments, the inherent hydrophilicity must be tuned for an energy-/time-saving process. Herein, the surface wettability of PVDF membranes transforming from highly hydrophobicity to highly hydrophilicity was realized via one-step reaction of plant-derived phenol gallic acid and γ-aminopropyltriethoxysilane in aqueous solutions. The surface hydrophilicization can be achieved on porous PVDF membranes by virtue of integration of a mussel-inspired coating and in situ silicification via a "pyrogallol-amino covalent bridge" toward excellent antifouling performance and highly efficient infiltration ability for oily emulsion and protein wastewater treatment. The water flux of a surface-manipulated microfiltration membrane can reach ca. 9246 L m^-2 h^-1 (54-fold increment compared to that of pristine membrane), oil rejection >99.5% in a three-cycle emulsion separation; the modified ultrafiltration membrane demonstrated benign performance in bovine serum albumin protein interception (rejection as high as ca. 96.6% with water flux of ca. 278.2 L m^-2 h^-1) and antifouling potential (increase of ca. 70.8%). Our in situ biomimetic silicification under "green" conditions exhibits the great potential of the developed strategy in fabrication of similar multifunctional membranes toward environmental remediation.

Bioinspired Poly(vinylidene fluoride) Membranes with Directional Release of Therapeutic Essential Oils

Here, the morphology of polypore fungi has inspired the fabrication of poly(vinylidene fluoride) (PVDF) membranes with dual porosity by nonsolvent-induced phase separation (NIPS). The fruiting body of such microorganisms is constituted of two distinct regions, finger- and sponge-like structures, which have been successfully mimicked by controlling the coagulation bath temperature during the NIPS process. The use of water at 10 °C as coagulant resulted in membranes with the highest finger-like/sponge-like ratio (53% of the total membrane thickness), while water at 90 °C allowed the formation of macrovoid-free membranes. The microchannels and the asymmetric porosity were used to enhance the oil sorption capacity of the PVDF membranes and to achieve directional release of therapeutic essential oils. These PVDF membranes with easily tuned asymmetric channel-like porosity and controlled pore size are ideal candidates for drug delivery applications.